CN210285999U - Automatic seed loosening and discharging integrated machine of seed pressing barrel - Google Patents
Automatic seed loosening and discharging integrated machine of seed pressing barrel Download PDFInfo
- Publication number
- CN210285999U CN210285999U CN201920843073.5U CN201920843073U CN210285999U CN 210285999 U CN210285999 U CN 210285999U CN 201920843073 U CN201920843073 U CN 201920843073U CN 210285999 U CN210285999 U CN 210285999U
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- seed
- motor
- loosening
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- 238000003825 pressing Methods 0.000 title claims description 36
- 238000007599 discharging Methods 0.000 title claims description 16
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims abstract description 33
- 235000011613 Pinus brutia Nutrition 0.000 claims abstract description 33
- 241000018646 Pinus brutia Species 0.000 claims abstract description 33
- 239000000463 material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000005516 engineering process Methods 0.000 abstract description 2
- 235000013305 food Nutrition 0.000 abstract description 2
- 239000008159 sesame oil Substances 0.000 abstract 1
- 235000011803 sesame oil Nutrition 0.000 abstract 1
- 238000005457 optimization Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- 244000080767 Areca catechu Species 0.000 description 1
- 235000006226 Areca catechu Nutrition 0.000 description 1
- 208000034656 Contusions Diseases 0.000 description 1
- 208000025962 Crush injury Diseases 0.000 description 1
- 206010050031 Muscle strain Diseases 0.000 description 1
- 235000008180 Piper betle Nutrition 0.000 description 1
- 240000008154 Piper betle Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 208000034526 bruise Diseases 0.000 description 1
- 230000000739 chaotic effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model relates to a food production facility, especially an automatic all-in-one of unloading of pine seed of pressure seed bucket for in sesame oil processing technology. The seed loosening and clamping device comprises a whole machine frame, wherein a receiving hopper is arranged at the upper part of the back surface of the whole machine frame, a seed loosening mechanism, a lifting mechanism and a clamping mechanism are respectively arranged on the front surface side of the whole machine frame from top to bottom, and an electric control device is arranged on the whole machine frame. The utility model has the characteristics of alleviate intensity of labour, promote work efficiency, stable performance, safe and reliable, intelligent control etc.
Description
Technical Field
The invention relates to food production equipment, in particular to an automatic seed loosening and discharging integrated machine of a seed pressing barrel in an areca nut processing technology.
Background
At present, a process for preparing betel nuts is seed pressing, wherein the weight of each seed pressing barrel is 80 kg (a stainless steel barrel), and the total weight of seeds after compaction is close to 200 kg. The compacted seeds are pulled by a motor to pull a rope which is reserved at the bottom of the barrel to be coiled so as to scatter the seeds. And the seed pouring is realized by pouring the seed pressing barrel onto a simple small frame, manually bending to rake out the seeds, and 5-6 large pots of seeds are arranged after each barrel of seeds is raked out. And a basin is required to be poured into the vibrating screen. This kind of traditional mode of operation along with long-time high strength operation of bowing makes workman cause the lumbar muscle strain also to reduce work efficiency simultaneously very easily, and the scene is chaotic, and the potential safety hazard also follows along with it.
Disclosure of Invention
The invention aims to provide an automatic seed loosening and discharging integrated machine of a seed pressing barrel.
The purpose of the invention is realized by the following ways: an automatic seed loosening and discharging integrated machine of a seed pressing barrel comprises a whole machine frame, wherein a receiving hopper is arranged at the upper part of the back surface of the whole machine frame, a seed loosening mechanism, a lifting mechanism and a holding mechanism are respectively arranged on the front surface side of the whole machine frame from top to bottom, and an electric control device is arranged on the whole machine frame;
the pine nut mechanism is characterized in that a pine nut motor is arranged at the top of the whole machine frame, the pine nut motor drives a rope winch, and a pine nut rope is wound on the rope winch;
the clamping mechanism comprises an L-shaped supporting frame, wherein an upper roller and a lower roller are respectively arranged on two sides of the upper part and the lower part of the supporting frame, a linear track and a turning track turned out from the middle part of the linear track are respectively and correspondingly arranged on two sides of the whole frame, and the clamping mechanism is movably arranged on the track of the whole frame through the rollers and driven to move up and down by a lifting motor; the front surface of the supporting frame is provided with a holding motor which is connected with a driving screw rod, and two ends of the screw rod are respectively connected and fixed with two clamping plates for clamping and pressing the seed barrel; the straight track and the turning track are respectively provided with an upper proximity switch and a lower proximity switch;
the lifting mechanism is built on the whole machine frame, a lifting motor is arranged at the top of the whole machine frame, the lifting motor drives two groups of chain wheels positioned at the upper and lower parts of two sides of the whole machine frame, a chain is arranged between each group of chain wheels, and a lower roller in the clasping mechanism is meshed with the chain;
the electrical control device comprises a PLC, the PLC is respectively connected with and controls the pine nut motor, the holding motor and the lifting motor, and the upper proximity switch and the lower proximity switch are respectively connected with the PLC.
As a further optimization of the scheme, the upper travel switch and the lower travel switch are respectively installed on the linear track and the turning track, and the two travel switches are respectively connected and provide power-off protection for the lifting motor.
As a further optimization of the scheme, the top of the supporting frame in the clasping mechanism is provided with an upper stop block.
As a further optimization of the scheme, the supporting frame in the clasping mechanism is provided with a V-shaped limiting block on the surface of the base.
As a further optimization of the scheme, tensioning screws for adjusting the tightness of the chain are installed on two sides of the whole frame.
As a further optimization of the scheme, the electric control device further comprises a touch screen which is connected with and controls the PLC.
As a further optimization of the scheme, the PLC is respectively connected with and controls the holding motor and the lifting motor through the frequency converter.
As a further optimization of the scheme, a safety rope is arranged between the two clamping plates.
As a further optimization of the scheme, a V-shaped buffer rubber block is arranged on the inner side of the clamping plate.
Compared with the traditional manual work, the automatic seed loosening and discharging integrated machine for the seed pressing barrel has the following advantages:
1. the labor intensity is reduced; the seeds are poured fully automatically without need of bending down and raking the seeds manually or pouring the seeds manually;
2. the work efficiency is improved: the pine nut and the seed are poured integrally, the beat speed is 2 times faster than that of manual work, and an intermediate transfer link is omitted;
3. stable performance, safety and reliability: the clasping system is fixed left and right by adopting a self-locking screw rod, the bottom of the clasping system is supported up and down by adopting a supporting plate and a stop block, and finally, a safety rope lock is arranged to ensure safety; meanwhile, self-locking of a chain with high strength and a worm gear speed reducer is adopted, so that the whole clamping part is prevented from falling; the frame adopts rag screw fixed, prevents wholly to overturn. Compared with manual carrying, the phenomena of crush injury, smashing injury, bruise and the like often occur;
4. intelligent control is adopted: the automatic material pouring device is started by one simple and convenient key, is automatically held tightly, automatically lifts and pours materials, and automatically returns, thereby being simple, convenient and worry-saving.
Drawings
The invention is described in further detail below with reference to the accompanying drawings:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the structure of the pine nut mechanism of the present invention;
FIG. 3 is a schematic structural view of a clasping mechanism of the present invention;
FIG. 4 is a schematic view of the lifting mechanism of the present invention;
FIG. 5 is a block diagram of the electrical part of the present invention;
FIG. 6 is a schematic diagram of a preparation phase of the present invention;
FIG. 7 is a schematic view of a lifting stage of the present invention;
FIG. 8 is a schematic diagram of the seed-pouring stage of the present invention;
in the figure, a rope winch 1, a pine nut rope 2, a pine nut motor 3, an upper roller 4, an upper stop block 5, a screw rod 6, a holding motor 7, a clamping plate 8, a safety rope 9, a V-shaped stop block 10, a supporting frame 11, a lifting motor 12, a chain wheel 13, a chain 14, a receiving hopper 15, a travel switch 16, an electric control device 17, a linear track 18, a turning track 19, a whole machine frame 20, a lower travel switch 21, a tensioning screw 22, a lower roller 23, a lower approach switch 24, an upper approach switch 25, a PLC31, a touch screen 32 and a frequency converter 33.
Detailed Description
As shown in figure 1, the automatic seed loosening and discharging integrated machine for the seed pressing barrel comprises a whole machine frame 20, a receiving hopper 15 is arranged at the upper part of the back of the whole machine frame 20, a seed loosening mechanism, a lifting mechanism and a clasping mechanism are respectively arranged on the front side of the whole machine frame 20 from top to bottom, and an electric control device 17 is arranged on the whole machine frame 20.
As shown in fig. 2, the pine nut mechanism is that a pine nut motor 3 is installed on the top of a whole machine frame 20, the pine nut motor 3 drives a rope winch 1, and a pine nut rope 2 is wound on the rope winch 1.
As shown in fig. 3, the clasping mechanism comprises an L-shaped supporting frame 11, wherein upper rollers 4 and lower rollers 23 are respectively arranged on two sides of the upper part and the lower part of the supporting frame 11, linear rails 18 and turning rails 19 turned out from the middle parts of the linear rails 18 are respectively and correspondingly arranged on two sides of a whole frame 20, and the clasping mechanism is movably arranged on the rails of the whole frame 20 through the rollers and driven to move up and down by a lifting motor 12; the front surface of the supporting frame 11 is provided with a holding motor 7, the holding motor 7 is connected with a driving screw rod 6, and two ends of the screw rod 6 are respectively connected and fixed with two clamping plates 8 for clamping and pressing the seed barrel; the straight track 18 and the turning track 19 are respectively provided with an upper approach switch 25 and a lower approach switch 24;
the top of the support frame 11 in the clasping mechanism is provided with an upper stop block 5. The upper stop block can block the flange edge of the barrel body, so that the barrel body is prevented from sliding out, and the safety is guaranteed.
A V-shaped limiting block 10 is arranged on the surface of a base of a supporting frame 11 in the clasping mechanism. After the seed pressing barrel is placed into the supporting rack, the position of the barrel can be quickly positioned through the V-shaped limiting block.
In order to prevent the seed pressing barrel from slipping at the clamping plate in the seed pouring stage, the barrel body slides downwards, and a V-shaped buffer rubber block is arranged at the contact point of the clamping plate and the barrel wall, so that the buffer effect in the contact with the barrel body can be increased, the friction force with the barrel wall can be corrected, and the function of dynamic guide can be realized;
a safety rope 9 is arranged between the two clamping plates 8. The safety rope is a safety guarantee for ensuring that the seed pressing barrel is turned outwards.
As shown in fig. 4, the lifting mechanism is built on the whole machine frame 20, a lifting motor 12 is arranged at the top of the whole machine frame 20, the lifting motor 12 drives two groups of chain wheels 13 which are positioned at the upper and lower parts of the two sides of the whole machine frame 20, a chain 14 is installed between each group of chain wheels 13, and a lower roller 23 in the clasping mechanism is meshed with the chain 14;
the whole frame of the lifting part is formed by welding standard section steel, and the lifting part is not only a main frame structure of the whole equipment, but also a rail support for lifting the holding part. The lifting motor is arranged at the top end of the frame, the clasping part is lifted by driving the chain wheel and the chain, wherein the frame, the chain wheel and the chain are all of a symmetrical structure, the stability during lifting is ensured, the lifting motor start-stop signal is triggered by touching the upper proximity switch and the lower proximity switch, the lifting motor is powered off and protected by mechanically touching the upper travel switch and the lower travel switch), and the clasping part forms an inverted state through the track difference of the front and back of the linear track 18 and the turning track 19 so as to finish lifting and seed pouring; the lifting motor is controlled by a frequency converter, the walking can be accelerated when the lifting motor is lifted to the front section of the curve, the time is saved, the speed is reduced when the lifting motor is lifted to the rear section of the curve, and the impact abrasion to the curve is reduced, so that the phenomenon that seeds are poured into the receiving hopper and overflow and pop up due to too high seed pouring speed is avoided.
As shown in fig. 5, the electrical control device includes a PLC31, the PLC31 is connected to and controls the pine nut motor 3, the clasping motor 7 and the lifting motor 12, respectively, and the upper proximity switch 25 and the lower proximity switch 24 are connected to the PLC, respectively. The electrical control device also includes a touch screen 32 connected to and controlling the PLC 31. The PLC31 is respectively connected with and controls the holding motor 7 and the lifting motor 12 through the frequency converter 33. The enclasping motor is controlled by the frequency converter, and mainly takes into consideration that the seed pressing barrel is used for a long time, the barrel body is irregular and round, so that the outer circle of the barrel body has certain dimensional deviation, the clamp is difficult to secure by a common proximity sensor to enclasping the barrel wall, the motor torque is in direct proportion with the current, and therefore the current of the frequency converter can be read as a start-stop signal of the enclasping motor.
The linear track 18 and the turning track 19 are respectively provided with an upper travel switch 16 and a lower travel switch 21, and the two travel switches are respectively connected and provide power-off protection for the lifting motor 12.
Two sides of the whole machine frame 20 are provided with a device for adjusting the tightness of the chain. The chain tension degree is adjusted through the tensioning screw rod,
as shown in FIGS. 6-8, the automatic seed loosening and discharging integrated machine for the seed pressing barrel has the following working processes:
1. the manual work is carried to the supporting rack through carrying the handlebar seed pressing barrel, and pastes the V-shaped limiting block as far as possible, so that the barrel body is automatically centered through the V-shaped limiting block, the pine nut rope is connected with a rope port reserved in the seed pressing barrel, and the seed pressing barrel and the pine nut preparation work are completed.
2. The operative employee only need click the last touch-sensitive screen of electrical control device and start and hold the button tightly, hold the motor start, lead screw one end links to each other with the motor shaft, the other end links to each other with splint, the motor rotation makes splint open and shut simultaneously, thereby tightly clip the bucket wall, read through the converter and hold the size that motor clamping torque was controlled to the motor current size tightly, press from both sides tight back that stops, the manual work is detained the formula safety rope lock of inserting soon, reserve rope and pine seed rope lock joint in the bucket simultaneously, accomplish and hold preparation work tightly.
3. The pine nut/seed pouring starting button is manually clicked, the pine nut motor is automatically started to drive the rope winch to contract the pine nut rope, the rope reserved in the seed pressing barrel is pulled together, the reserved rope is contracted to the top end, the pine nut motor stops, and the pine nut work is completed at the moment.
4. The lifting motor is automatically started to drive the chain wheel to rotate, the chain is lifted simultaneously, the lower roller is fixedly connected with the chain, and the chain is lifted to drive the whole clamping part to be lifted upwards, so that the seed pressing barrel is lifted.
5. When the holding part is lifted to the fork opening of the straight track and the turning track, the upper idler wheel enters the turning track, the lower idler wheel continues to be vertically lifted along the straight track, the seed pressing barrel also can incline downwards along with the continuous lifting of the lower idler wheel, the barrel bottom inclines upwards, and when the seed pressing barrel inclines to a certain angle, the seed inside the barrel is poured into the receiving hopper, and along with the continuous lifting of the chain, the seed pressing barrel touches the upper travel switch motor to stop lifting, so that the seed pouring work is completed.
6. After the seeds are poured, after waiting for several seconds, the lifting motor automatically rotates reversely, each roller returns along the original path of the track, meanwhile, the pine nut motor rotates reversely, the pine nut rope descends, when the clasping system touches a lower travel switch, the lifting motor stops, the seed pressing barrel stops descending, and the seed pressing barrel returns to the initial position; the pine nut rope is also stopped when the pine nut rope descends to the initial position.
7. Each system gets back to initial position, and the alarm lamp sounds to dodge and reminds operating personnel to finish pouring the seed, and the workman loosens the safety rope lock, embraces the motor reversal of tightly, and splint open, and the operator takes out the pneumatics seed bucket, and the system resets, begins next circulation.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be made by those skilled in the art without inventive work within the technical scope of the present invention are included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.
Claims (9)
1. The utility model provides an automatic pine seed all-in-one of unloading of pressure seed bucket which characterized in that: the automatic seed loosening and clamping device comprises a whole rack (20), wherein a material receiving hopper (15) is arranged on the upper portion of the back surface of the whole rack (20), a seed loosening mechanism, a lifting mechanism and a clamping mechanism are respectively arranged on the front surface side of the whole rack (20) from top to bottom, and an electric control device (17) is arranged on the whole rack (20);
the pine nut mechanism is characterized in that a pine nut motor (3) is mounted at the top of the whole rack (20), the pine nut motor (3) drives a rope winch (1), and a pine nut rope (2) is wound on the rope winch (1);
the clasping mechanism comprises an L-shaped supporting frame (11), wherein an upper roller (4) and a lower roller (23) are respectively arranged on two sides of the upper part and the lower part of the supporting frame (11), a linear track (18) and a turning track (19) turning from the middle part of the linear track (18) are respectively and correspondingly arranged on two sides of the whole frame (20), and the clasping mechanism is movably arranged on the track of the whole frame (20) through the rollers and driven to move up and down by a lifting motor (12); a holding motor (7) is installed on the front surface of the supporting frame (11), the holding motor (7) is connected with a driving screw rod (6), and two clamping plates (8) for clamping and pressing the seed barrel are respectively connected and fixed at two ends of the screw rod (6); an upper proximity switch (25) and a lower proximity switch (24) are respectively arranged on the linear track (18) and the turning track (19);
the lifting mechanism is built on a whole machine frame (20), a lifting motor (12) is arranged at the top of the whole machine frame (20), the lifting motor (12) drives two groups of chain wheels (13) positioned at the upper part and the lower part of two sides of the whole machine frame (20), a chain (14) is installed between each group of chain wheels (13), and a lower roller (23) in the clasping mechanism is meshed with the chain (14);
the electric control device (17) comprises a PLC (31), the PLC (31) is respectively connected with and controls the pine nut motor (3), the enclasping motor (7) and the lifting motor (12), and the upper proximity switch (25) and the lower proximity switch (24) are respectively connected with the PLC.
2. The automatic seed loosening and discharging integrated machine for the seed pressing barrel according to claim 1, which is characterized in that: an upper travel switch (16) and a lower travel switch (21) are respectively arranged on the linear track (18) and the turning track (19), and the two travel switches are respectively connected and provide power-off protection for the lifting motor (12).
3. The automatic seed loosening and discharging integrated machine for the seed pressing barrel according to claim 1, which is characterized in that: the top of the support frame (11) in the clasping mechanism is provided with an upper stop block (5).
4. The automatic seed loosening and discharging integrated machine for the seed pressing barrel as claimed in claim 1 or 3, wherein: a V-shaped limiting block (10) is arranged on the surface of a base of a supporting frame (11) in the clasping mechanism.
5. The automatic seed loosening and discharging integrated machine for the seed pressing barrel according to claim 1, which is characterized in that: and tensioning screws (22) for adjusting the tightness of the chain are arranged on two sides of the whole rack (20).
6. The automatic seed loosening and discharging integrated machine for the seed pressing barrel according to claim 1, which is characterized in that: the electric control device also comprises a touch screen (32) which is connected with and controls the PLC (31).
7. The automatic seed loosening and discharging integrated machine for the seed pressing barrel according to claim 1, which is characterized in that: the PLC (31) is respectively connected with and controls the holding motor (7) and the lifting motor (12) through a frequency converter (33).
8. The automatic seed loosening and discharging integrated machine for the seed pressing barrel according to claim 1, which is characterized in that: a safety rope (9) is arranged between the two clamping plates (8).
9. The automatic seed loosening and discharging integrated machine for the seed pressing barrel as claimed in claim 1 or 8, wherein: the inner side of the clamping plate (8) is provided with a V-shaped buffer rubber block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920843073.5U CN210285999U (en) | 2019-06-05 | 2019-06-05 | Automatic seed loosening and discharging integrated machine of seed pressing barrel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920843073.5U CN210285999U (en) | 2019-06-05 | 2019-06-05 | Automatic seed loosening and discharging integrated machine of seed pressing barrel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210285999U true CN210285999U (en) | 2020-04-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920843073.5U Withdrawn - After Issue CN210285999U (en) | 2019-06-05 | 2019-06-05 | Automatic seed loosening and discharging integrated machine of seed pressing barrel |
Country Status (1)
| Country | Link |
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| CN (1) | CN210285999U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110092211A (en) * | 2019-06-05 | 2019-08-06 | 湖南伍子醉食品有限公司 | Press the automatic pine nut discharging all-in-one machine of seed bucket |
-
2019
- 2019-06-05 CN CN201920843073.5U patent/CN210285999U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110092211A (en) * | 2019-06-05 | 2019-08-06 | 湖南伍子醉食品有限公司 | Press the automatic pine nut discharging all-in-one machine of seed bucket |
| CN110092211B (en) * | 2019-06-05 | 2024-02-27 | 湖南伍子醉实业集团有限公司 | Automatic pine nut discharging integrated machine of seed pressing barrel |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 411200 Yunlong East Road 6, Hunan, Xiangtan, Xiangtan. Patentee after: Hunan wuzizui Industrial Group Co.,Ltd. Address before: 411200 Yunlong East Road 6, Hunan, Xiangtan, Xiangtan. Patentee before: HUNAN WUZIZUI FOOD Co.,Ltd. |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20200410 Effective date of abandoning: 20240227 |
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| AV01 | Patent right actively abandoned |
Granted publication date: 20200410 Effective date of abandoning: 20240227 |