CN210283538U

CN210283538U - Door core panel plate vacuum film laminating machine

Info

Publication number: CN210283538U
Application number: CN201920671896.4U
Authority: CN
Inventors: 梁智
Original assignee: Liang Xing'an
Current assignee: Liang Xing'an
Priority date: 2019-05-13
Filing date: 2019-05-13
Publication date: 2020-04-10
Anticipated expiration: 2029-05-13

Abstract

The utility model discloses a door core panel vacuum film laminating machine, it includes the workstation, the host computer heats of automatic walking, the host computer buffer storage platform heats, PVC face work or material rest, the automatic cutting mechanism of PVC, magnetism press mold mechanism, the workstation both ends outside respectively sets up one and heats the host computer buffer storage platform, two outer end sides of heating the host computer buffer storage platform respectively set up a PVC face work or material rest, the host computer buffer storage platform heats, the workstation top surface sets up the sliding guide of two parallels along its length direction, the automatic walking that sets up on the sliding guide can follow its walking heats the host computer, workstation top surface both ends department sets up a magnetism press mold mechanism respectively from inside to outside, the automatic cutting mechanism of PVC. The utility model discloses it is effectual to the processing of door core panel, work efficiency is high.

Description

Door core panel plate vacuum film laminating machine

Technical Field

The utility model belongs to the technical field of wood working machinery, concretely relates to door core panel vacuum film laminating machine.

Background

Along with the national requirements on environmental protection of various industries and the health requirements of people, the existing film pressing industry adopts a film coating process to replace a paint spraying process for processing wooden doors, door cores, cabinet doors and the like used in home decoration, and the full-automatic three-dimensional vacuum hot-pressing film coating machine can meet the processing requirements of various home decoration plates, but the equipment has the advantages of higher power, complex structural design and higher cost, and is difficult to popularize and apply for producers processing single plates.

The patent of publication No. CN205219995U discloses a planar high-efficiency vacuum film laminating machine, wherein a heating box of the equipment is mounted on a frame and can only move up and down, when a door plate is laminated, planar working tables on two sides of the heating box are required to alternately move in and out of the lower part of the heating box for working, and when the door plate is moved in the lower part of the heating box each time, the heating box is required to be controlled to move down to enable the planar working tables to be arranged in the inner cavity of the heating box, after constant-temperature heating, the heating box is required to be controlled to ascend, and the planar working tables are moved out of the frame again, so that the processing speed is relatively; moreover, the lifting of the heating box and the moving of the plane workbench out of the heating box can cause the air below the heating box to flow greatly, the temperature change in the cavity of the heating box is large, and the heating effect is not ideal; when the door plate is processed, the length of some door plates reaches 3m, the length of the heating box is larger than 3m in consideration of the size factor, so that the volume of the heating box is larger, the whole door plate needs to be heated at a constant temperature in a large area, the preheating process is slow, and the electric energy consumption is high. Therefore, the plane workbench can only process one door plate when entering the heating box cavity, the operation process is complicated, and the working efficiency is low.

Disclosure of Invention

In order to overcome the defects of the prior art, the utility model aims at providing a door core plate vacuum film laminating machine which has good processing effect, saves electric energy and has high working efficiency.

In order to achieve the above purpose, the utility model adopts the technical proposal that:

the utility model provides a door core panel vacuum film laminating machine which characterized in that: the automatic PVC film cutting machine comprises a workbench, the automatic walking host computer that heats, the host computer buffer storage platform of heating, PVC face work or material rest, the automatic cutting machine of PVC constructs, magnetism film pressing mechanism and PLC control system, set up a plurality of evacuation mouths on the workstation mesa, the workstation lower part sets up evacuating device, evacuating device passes through the hose intercommunication with the evacuation mouth, the workstation both ends outside respectively sets up a host computer buffer storage platform of heating, two outer end sides of host computer buffer storage platform of heating respectively set up a PVC face work or material rest, the workstation with the host computer buffer storage platform of heating aequilate, the height is as high, the host computer buffer storage platform of heating, the workstation top surface sets up two parallel sliding guide along its length direction, the last automatic walking host computer of heating that sets up and can follow its walking of sliding guide, workstation top surface both ends department sets up a magnetism film pressing mechanism, a PVC automatic cutting machine from inside to outside respectively.

The automatic walking heating host comprises a heating host shell, a heating host box body, ceramic heating pipes and a walking driving mechanism, wherein the heating host box body is positioned in the heating host shell, the middle part of the heating host box body is provided with a plurality of uniformly distributed ceramic heating pipes, the top of the heating host box body is provided with a temperature sensor, the walking driving mechanism comprises a transmission belt, a driven wheel, a servo motor, a rotating wheel, a rotating shaft and a driving wheel, the servo motor is fixed on one side of the top of the heating host box body, the servo motor is connected with a speed reducer, the driving wheel is fixedly arranged on an output shaft of the speed reducer, two ends of the bottom of the heating host box body are respectively provided with a rotating shaft, the rotating shaft is rotatably connected with the heating host box body, two ends of each rotating shaft are respectively fixed with a rotating wheel, the rotating wheels are all arranged on a sliding guide rail of, the driven wheel is positioned outside the rotating wheel, the driving wheel and the driven wheels on the two rotating shafts are positioned on the same plane outside the heating main case body, the driving wheel and the two driven wheels are arranged in an isosceles triangle shape, and a driving belt is sleeved outside the driving wheel and the two driven wheels.

The PVC surface fabric frame includes bottom support, runing rest, gear motor, and the runing rest is installed on the bottom support, and the pivot and the bottom support top bearing of runing rest are connected, and the runing rest is provided with a spoke, and each spoke outer end sets up a roller that is used for winding PVC surface fabric to roll up, and each roller both ends respectively set up a axle card that is used for the fixed PVC surface fabric of rolling up to roll up, and gear motor fixes at bottom support top, gear motor output shaft and runing rest's pivot fixed connection.

Magnetism press mold membrane mechanism includes magnet piece, panel beating long board, hinge, sets up a plurality of magnet pieces on the panel beating long board, and the panel beating long board is leaned on the hinge and is installed on the workstation, sets up a plurality of magnet pieces on the workstation that the magnet piece corresponds the position.

The length of the workbench is 12-15m, and the length of the automatic walking heating host machine is 1-1.5 m.

The utility model discloses the beneficial effect who has does:

the utility model discloses an automatic walking heats the host computer and is the automatic movement mode on the workstation, and the door core panel that reaches 3m once only can place 4 on the workstation, owing to need not move into in the door core panel in turn through equipment, shift out loaded down with trivial details operation processes such as the host computer box of heating, saved the time, the host computer box of heating at the uniform velocity can carry out the tectorial membrane heating to the door core panel, it only needs 45 seconds to process a door core panel, 4 door core panels of disposable processing, work efficiency can improve 40%; the ceramic heating pipe of the heating main machine box body is arranged at a fixed position and is not moved, the air flow in the cavity of the heating main machine box body is small, the temperature change is small, the heat preservation effect is good, and the set constant temperature can be easily controlled; although a door core plate with the length of 3m is processed, the automatic walking heating main machine is movable, only the part in the width direction is heated, the length of the automatic walking heating main machine is 1-1.5 m, the volume is reduced to the original 1/3-1/2, the preheating process is quick, the electric energy is saved, and the productivity can be improved by 60%; the magnetic film pressing mechanism adopts a magnet attraction mode, so that the film pressing operation is convenient; the system drives the PVC fabric roll on the rotating support and the rollers to rotate by controlling the operation of a speed reduction motor of the PVC fabric roll rack, the rollers are provided with 12 rollers, 12 PVC fabric rolls can be placed as required, and the closing shaft clamp can be opened as required.

The utility model discloses simple structure, the cost is lower, and the producer who is applicable to very much processing single panel all can realize rapid tooling to door core panel or thinner panel, and convenient operation.

Drawings

The drawings are only for purposes of illustrating and explaining the present invention and are not to be construed as limiting the scope of the present invention. Wherein the content of the first and second substances,

fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a schematic top view of the present invention;

fig. 3 is a schematic view of the front view structure of the automatic walking heating host of the present invention;

FIG. 4 is a schematic side view of the automatic walking warming host of the present invention;

fig. 5 is a schematic front view of the PVC noodle material rack of the present invention;

fig. 6 is a schematic top view of the magnetic film pressing mechanism of the present invention;

fig. 7 is a schematic view of the magnetic film pressing mechanism of the present invention installed on the worktable in front view.

Reference numerals:

1. a workbench, 11 sliding guide rails, 12 magnet sheets;

2. the automatic walking heating system comprises an automatic walking heating host, 21. a heating host shell, 22. a heating host box body, 23. a transmission belt, 24. a driven wheel, 25. a ceramic heating pipe, 26. a servo motor, 27. a rotating shaft, 28. a rotating wheel and 29. a driving wheel;

3. a warming host computer cache table;

4, a PVC dough rack, 41, a bottom bracket, 42, a rotating bracket, 43, a shaft clamp, 44, a speed reducing motor and 45.PVC dough rolls;

5, PVC automatic cutting mechanism;

6. the magnetic film pressing mechanism comprises a magnetic film pressing mechanism, a magnet block 61, a metal plate long plate 62 and a hinge 63;

PVC film.

Detailed Description

The related art not described below can be used or used as a reference for the prior art.

In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

As shown in figures 1-7, the door core plate vacuum film laminating machine comprises a workbench 1, an automatic walking heating host machine 2, a heating host machine buffer storage table 3, a PVC fabric frame 4, a PVC automatic cutting mechanism 5, a magnetic film pressing mechanism 6 and a PLC control system, wherein a plurality of vacuumizing ports are arranged on the table surface of the workbench 1, a vacuumizing device is arranged at the lower part of the workbench 1 and is communicated with the vacuumizing ports through a hose, the heating host machine buffer storage tables 3 are respectively arranged at the outer sides of the two ends of the workbench 1, a PVC surface material frame 4 is respectively arranged at the outer end sides of the two heating host machine buffer storage tables 3, the workbench 1 and the heating host machine buffer storage tables 3 are equal in width and height, the heating host machine buffer storage tables 3 and the top surface of the workbench 1 are provided with two parallel sliding guide rails 11 along the length direction, the automatic walking heating host machine 2 capable of walking along the sliding guide rails 11 is arranged on the sliding guide rails 11, the magnetic film pressing mechanism 6, the film pressing mechanism 6 and the film pressing mechanism are, An automatic PVC cutting mechanism 5.

The automatic walking heating host machine 2 comprises a heating host machine shell 21, a heating host machine box body 22, ceramic heating pipes 25 and a walking driving mechanism, wherein the heating host machine box body 22 is positioned in the heating host machine shell 21, the middle part of the heating host machine box body 22 is provided with a plurality of uniformly distributed ceramic heating pipes 25, the top of the heating host machine box body 22 is provided with a temperature sensor (not shown in the figure), the walking driving mechanism comprises a transmission belt 23, a driven wheel 24, a servo motor 26, a rotating wheel 28, a rotating shaft 27 and a driving wheel 29, wherein the servo motor 26 is fixed on one side of the top of the heating host machine box body 22, a speed reducer (not shown in the figure) is connected on the servo motor 26, the driving wheel 29 is fixedly arranged on an output shaft of the speed reducer, two ends of the bottom of the heating host machine box body 22 are respectively provided with a, the rotating wheels 28 are all installed on the sliding guide rail 11 of the workbench 1 and can roll on the sliding guide rail 11, the driven wheels 24 are fixed at the outer ends of the rotating shafts 27 corresponding to the driving wheels 29, the driven wheels 24 are located on the outer sides of the rotating wheels 28, the driving wheels 29 and the driven wheels 24 on the two rotating shafts 27 are located on the same plane outside the heating main machine box body 22, the driving wheels 29 and the two driven wheels 24 are arranged in an isosceles triangle shape, and one driving belt 23 is installed outside the driving wheels 29 and the two driven wheels 24 in a sleeved mode.

PVC surface fabric frame 4 includes bottom support 41, runing rest 42, gear motor 44, runing rest 42 is installed on bottom support 41, runing rest 42's pivot and the top bearing of bottom support 41 are connected, runing rest 42 is provided with 12 spokes, each spoke outer end sets up a roller, the roller is used for winding PVC surface fabric and rolls up 45, each roller both ends respectively set up a axle card 43, a PVC surface fabric book 45 for fixed rolling up, gear motor 44 is fixed at bottom support 41 top, gear motor 44 output shaft and runing rest 42's pivot fixed connection.

Magnetism press mold membrane mechanism 6 includes magnet piece 61, panel beating long board 62, hinge 63, sets up a plurality of magnet pieces 61 on the panel beating long board 62, and panel beating long board 62 leans on hinge 63 to install on workstation 1, sets up a plurality of magnet pieces 12 on the workstation 1 of magnet piece 61 corresponding position.

The length of the workbench 1 is 12-15m, and the length of the automatic walking heating host machine 2 is 1-1.5 m.

The PLC control system controls the operation of the workbench 1, the automatic walking heating host 2, the PVC fabric roll frame 4, the PVC automatic cutting mechanism 5 and the magnetic film pressing mechanism 6. For convenience of description, the following PLC control system is referred to as a system for short.

The utility model discloses a working process as follows:

the system controls a servo motor 26 of the walking driving mechanism to operate, drives a driving wheel 29, a transmission belt 23 and a driven wheel 24 to operate, the driven wheel 24 operates to drive a rotating shaft 27 and a rotating wheel 28 to operate, the rotating wheel 28 rolls on a sliding guide rail 11 to drive the automatic walking heating host machine 2 to move, the automatic walking heating host machine 2 moves to a heating host machine buffer table 3 at any one of the left end and the right end to park, a ceramic heating pipe 25 is controlled to work for preheating, a temperature sensor in a heating host machine box body 22 is used for sensing the temperature in the box body, the system controls the work of the ceramic heating pipe 25 according to the difference between the sensed temperature and the set temperature, and the temperature is controlled to be a; placing a door core plate (not shown in the figure) with the surface laid with the environment-friendly bonding material in advance on a workbench 1, wherein 4 door core plates (generally with the thickness of about 9 mm) with the length of 3m can be placed at one time; selecting a needed PVC fabric roll 45 from a PVC fabric frame 4 on the end side where the automatic walking heating host machine 2 is not parked, pulling the PVC fabric and laying the PVC fabric on the whole workbench 1, cutting off the PVC film 7 through the PVC automatic cutting mechanism 5 on the side, and quickly pressing the two ends of the PVC film 7 through the magnetic film pressing mechanisms 6 on the two sides, wherein the film pressing of the magnetic film pressing mechanisms 6 is very convenient, and the magnet block 61 and the magnet sheet 12 can be adsorbed by rotating the metal plate long plate 62; at the moment, the whole door core board panel is not flat, the PVC film 7 is not completely attached to the door core board surface, the system controls the vacuumizing device at the lower part of the workbench 1 to vacuumize, the door core board and the PVC film 7 are adsorbed at the same time, the door core board panel is flat, the whole PVC film 7 is uniformly adsorbed on the door core board surface, and adverse phenomena such as wrinkles and bubbles cannot occur above the door core board; thus, the door core plate to be processed is prepared on the workbench 1, the automatic walking heating main machine 2 is also preheated at the moment, the automatic walking heating main machine 2 is controlled to move to the heating main machine buffer storage table 3 at the other end, the moving process moves according to the set speed of the system, the PVC film 7 on the workbench 1 is ensured to be heated in the moving process, the PVC film 7 is firmly adhered to the door core plate through the adhesive material, and when the automatic walking heating main machine 2 moves to the heating main machine buffer storage table 3 at the other end to be parked, the film coating processing process can be completed; blanking the processed door core board, then placing the door core board again, pulling the PVC fabric from the PVC fabric rack 4 at the other end, cutting the fabric, pressing the film, vacuumizing, heating by the mobile automatic walking heating host machine 2 to complete the film covering, and thus, the operation is circulated.

The utility model discloses an automatic walking heats host computer 2 and is the automatic movement mode on workstation 1, and the door core panel that reaches 3m can once only be placed 4 on workstation 1, owing to need not move into in the door core panel in turn through equipment, shift out loaded down with trivial details operation processes such as the host computer box 22 of heating, saved the time, heat host computer box 22 at the uniform velocity and pass through and can carry out the tectorial membrane heating to the door core panel, it only needs 45 seconds to process a door core panel, 4 door core panels of disposable processing, work efficiency can improve 40%; the ceramic heating pipe 25 of the heating main machine box body 22 is arranged at a fixed position and is not moved, the air flow in the cavity of the heating main machine box body 22 is small, the temperature change is small, the heat preservation effect is good, and the set constant temperature can be easily controlled; although a door core plate with the length of 3m is processed, the automatic walking heating main machine 2 is movable, only the part in the width direction is heated, the length of the automatic walking heating main machine 2 is not required to be more than 3m, the length is only 1-1.5 m, the volume is reduced to 1/3-1/2, the preheating process is quick, the electric energy is saved, and the productivity can be improved by 60%; the magnetic film pressing mechanism 6 adopts a magnet attraction mode, so that the film pressing operation is convenient; the system drives the rotating bracket 42 and the PVC fabric roll 45 on the roller to rotate by controlling the operation of the speed reducing motor 44 of the PVC fabric roll frame 4, the rollers are 12, 12 PVC fabric rolls 45 can be placed as required, and the closing shaft clamp 43 can be opened as required.

Claims

1. The utility model provides a door core panel vacuum film laminating machine which characterized in that: comprises a workbench (1), an automatic walking heating host (2), a heating host buffer table (3), a PVC surface material rack (4), a PVC automatic cutting mechanism (5), a magnetic film pressing mechanism (6) and a PLC control system, wherein the table top of the workbench (1) is provided with a plurality of vacuum ports, the lower part of the workbench (1) is provided with a vacuum device, the vacuum device is communicated with the vacuum ports through hoses, the outer sides of the two ends of the workbench (1) are respectively provided with the heating host buffer table (3), the outer ends of the two heating host buffer tables (3) are respectively provided with the PVC surface material rack (4), the workbench (1) and the heating host buffer tables (3) have the same width and the same height, the heating host buffer tables (3) and the top surface of the workbench (1) are provided with two parallel sliding guide rails (11) along the length direction thereof, the sliding guide rails (11) are provided with the automatic walking heating host (2) capable of walking along the sliding guide rails, two ends of the top surface of the workbench (1) are respectively provided with a magnetic film pressing mechanism (6) and an automatic PVC cutting mechanism (5) from inside to outside.

2. The door panel vacuum film laminating machine of claim 1, wherein: the automatic walking heating host (2) comprises a heating host shell (21), a heating host box body (22), ceramic heating pipes (25) and a walking driving mechanism, wherein the heating host box body (22) is positioned in the heating host shell (21), the ceramic heating pipes (25) uniformly distributed are arranged in the middle of the heating host box body (22), a temperature sensor is arranged at the top of the heating host box body (22), the walking driving mechanism comprises a transmission belt (23), a driven wheel (24), a servo motor (26), a rotating wheel (28), a rotating shaft (27) and a driving wheel (29), wherein the servo motor (26) is fixed on one side of the top of the heating host box body (22), a speed reducer is connected and installed on the servo motor (26), the driving wheel (29) is fixedly installed on an output shaft of the speed reducer, two ends of the bottom of the heating host box body (22) are respectively provided with a rotating shaft (27), and the rotating shaft (27, a runner (28) is respectively fixed at the both ends of each pivot (27), runner (28) all install on sliding guide (11) of workstation (1) and can roll on sliding guide (11), a fixed driven wheel (24) of pivot (27) outer end that action wheel (29) side corresponds, and follow driving wheel (24) are located runner (28) outside, all be located the coplanar outside heating host computer box (22) from driving wheel (29) and driven wheel (24) on two pivot (27), action wheel (29) and two are followed driving wheel (24) and are isosceles triangle and arrange, a drive belt (23) is installed with two outer cup joints of driven wheel (24) in action wheel (29).

3. The door panel vacuum film laminating machine of claim 1, wherein: PVC face work or material rest (4) are including bottom support (41), runing rest (42), gear motor (44), runing rest (42) are installed on bottom support (41), the pivot and bottom support (41) top bearing of runing rest (42) are connected, runing rest (42) are provided with 12 spokes, each spoke outer end sets up one and is used for twining the roller that PVC surface fabric rolled up (45), each roller both ends respectively set up one and are used for fixed PVC surface fabric rolled up to roll up axle card (43) of (45), gear motor (44) are fixed at bottom support (41) top, gear motor (44) output shaft and the pivot fixed connection of runing rest (42).

4. The door panel vacuum film laminating machine of claim 1, wherein: magnetism press mold membrane mechanism (6) include magnet piece (61), panel beating long slab (62), hinge (63), set up a plurality of magnet pieces (61) on panel beating long slab (62), and panel beating long slab (62) lean on hinge (63) to install on workstation (1), set up a plurality of magnet pieces (12) on workstation (1) that magnet piece (61) correspond the position.

5. The door panel vacuum film laminating machine of claim 1, wherein: the length of the workbench (1) is 12-15m, and the length of the automatic walking heating host (2) is 1-1.5 m.