CN210275752U - High-efficient tea device of rubbing - Google Patents
High-efficient tea device of rubbing Download PDFInfo
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- CN210275752U CN210275752U CN201921120804.XU CN201921120804U CN210275752U CN 210275752 U CN210275752 U CN 210275752U CN 201921120804 U CN201921120804 U CN 201921120804U CN 210275752 U CN210275752 U CN 210275752U
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Abstract
The utility model discloses a high-efficient tea device of rubbing. The automatic twisting machine comprises a rack, a twisting table, a twisting barrel, a lifting pressing mechanism, a feeding mechanism, a discharging mechanism, a pushing mechanism and a controller, wherein the twisting table is arranged on the rack, the pushing mechanism is arranged on the periphery of the twisting table, the twisting barrel is pushed by the pushing mechanism to do circular motion on the twisting table, the lifting pressing mechanism is arranged in the twisting barrel, a guide sliding column of the lifting pressing mechanism is connected with the pushing mechanism, the discharging mechanism is arranged below the twisting table, and the feeding mechanism is arranged above the twisting table; the tea kneading disc of the lifting pressing mechanism comprises a hollow circular base plate, a connecting screw rod and hollow rotating rolling balls, wherein the hollow circular base plate is radially provided with a plurality of hollow rotating rolling balls, and the hollow rotating rolling balls are rotatably connected with the hollow circular base plate through the connecting screw rod. The utility model provides high efficiency and the quality of kneading of tealeaves has reduced the damage.
Description
Technical Field
The utility model relates to a rub the tea device, concretely relates to tea device is rubbed to high efficiency.
Background
Tea rolling is an important process in the tea making process, tea tissues after water removal can be damaged through rolling, juice contained in tea permeates to the surface of the tea, tea soup brewed is strong and mellow, tea leaves are required to be placed into a rolling barrel in the using process of the existing tea rolling machine, a pressing cover is manually controlled to press the tea leaves downwards, the rolling barrel drives the tea leaves to do circular motion on a rolling disc, the pressing force is different each time due to the fact that the pressing cover is manually controlled, tea leaf forming shapes are different, in the tea rolling process, 7 pairs of 14 arc-shaped convex strips which are irregularly arranged and a plurality of circular stand columns for limiting rolling ranges are arranged on a rolling platform, each pair of arc-shaped convex strips are symmetrically arranged on two sides of the rolling platform, the tea leaves are driven to do circular motion on the rolling platform by the rolling barrel, the tea leaves are curled into shapes, and the arc-shaped convex strips of the existing rolling platform are in the rolling process, the area of contact of arc surface and tea package is great, and the effort of applying is great, and the effect of kneading is relatively poor, simultaneously because the region that two adjacent arc sand grips enclose is crescent, and the vertical distance is not of uniform size, is unfavorable for the rotation of tea package, kneads for a long time, has increased the loss of tea cloth.
Disclosure of Invention
The utility model aims at overcoming prior art's not enough, provide a tea device is rubbed to high efficiency, utilize to rub the bench arc hemisphere face and rub the hollow rotation spin on the tea dish and knead tealeaves and knead, because hollow rotation spin rotation and revolution, fully contact with tealeaves, improved the efficiency of kneading tea, arc arch and hollow rotation spin all comparatively slick and sly moreover, can reduce the tealeaves damage, improve the tealeaves quality.
In order to achieve the above object, the technical solution of the present invention is: a high-efficiency tea rolling device comprises a rolling platform, a rolling barrel, a lifting pressing mechanism, a feeding mechanism, a discharging mechanism, a pushing mechanism and a controller which are arranged on a frame, wherein the rolling platform is arranged on the frame, the pushing mechanism is arranged on the periphery of the rolling platform, the rolling barrel is pushed by the pushing mechanism to do circular motion on the rolling platform, the lifting pressing mechanism is arranged in the rolling barrel, a guide sliding column of the lifting pressing mechanism is connected with the pushing mechanism, the discharging mechanism is arranged below the rolling platform, the feeding mechanism is arranged above the rolling barrel, the tea rolling device is characterized in that the rolling platform is a circular table top, a discharging hole is formed in the center of the rolling platform, a convex edge is arranged on the periphery of the rolling platform, a plurality of arc-shaped hemispherical surfaces are radially distributed between the discharging hole and the convex edge, sliding rails are arranged on two sides below the discharging hole, and an L-shaped bottom cover used for opening or closing the discharging hole is movably connected in the sliding, the L-shaped bottom cover is connected with an electric push rod, the other end of the electric push rod is connected with the rolling table through a connecting plate, and the controller is connected with a wire of the electric push rod; the lifting and pressing mechanism comprises a tea kneading tray lifting rod, a cantilever, a reset sensor, a deflection limit sensor, a lifting limit sensor, a sliding cylinder, a connecting rod, a lifting nut, a guide sliding column, a guide groove, a bearing, a lifting screw, a lifting motor, a descending limit sensor, a pressing cover and a tea kneading tray, wherein the lifting motor is in transmission connection with the lifting screw in the guide sliding column which is vertically arranged, the upper part and the lower part of the guide sliding column are respectively provided with the lifting limit sensor and the descending limit sensor, the top of the guide sliding column is also provided with the deflection limit sensor and the reset sensor, one side of the guide sliding column is provided with the guide groove which penetrates through the column wall, the guide sliding column is sleeved with the sliding cylinder, the connecting hole is arranged at the position corresponding to the guide groove, the connecting rod is arranged in the guide groove, the front end of the connecting rod is provided with the lifting nut which is in transmission connection with the, the tea kneading disc is characterized in that the tea kneading disc penetrates through a gland and is connected with a tea kneading disc; the tea kneading disc is composed of a hollow circular base plate, a connecting screw rod and hollow rotating rolling balls, wherein the hollow circular base plate is radially provided with a plurality of hollow rotating rolling balls, and the hollow rotating rolling balls are rotatably connected with the hollow circular base plate through the connecting screw rod.
The feeding mechanism comprises a weighing hopper, a feeding conveyer belt and a stepping motor, the feeding conveyer belt is driven by the stepping motor, the stepping motor is connected with the controller, a feeding hole of the weighing hopper is positioned below a discharging end of the feeding conveyer belt, a discharging hole of the weighing hopper is provided with a discharging valve, and the discharging valve corresponds to the twisting barrel.
The discharging mechanism comprises a discharging conveying belt, a baffle, side plates and a servo motor, the discharging conveying belt is in driving connection with the servo motor, the discharging conveying belt is correspondingly arranged below the discharging hole, the side plates are arranged on two sides of the discharging conveying belt, and the baffle correspondingly arranged above the side plates is connected with an upper cross beam of the rack.
Pushing mechanism including promoting crank arm, driven crank arm, rubbing the solid fixed ring of bucket, rubbing tea motor, bearing frame, rub the tea motor and pass through the bearing frame and install on the entablature of frame, the output shaft that should rub the tea motor is bent the arm with the promotion and is connected, should promote the other end of cranking arm and rub the solid fixed ring of bucket and be connected, should rub the solid fixed ring of bucket and still be connected with the one end of two sets of driven crank arms respectively, the other end of this driven crank arm is the angle and is connected with the frame, rub the solid fixed ring of bucket and rub bucket tight fit and be connected, promote the crank arm upper surface and be connected bottom the guide sliding column of elevating and pressing mechanism.
The upper cross beam on the rack is used for fixedly mounting a tea kneading motor and a baffle, and the roller on the rack is used for mounting a discharging conveyer belt.
The controller is respectively connected with the reset sensor, the deflection limit sensor, the ascending limit sensor, the lifting motor, the descending limit sensor, the tea kneading motor, the stepping motor, the servo motor and the electric push rod.
The beneficial effects of the utility model are that the utility model discloses can open automatically and restore to the throne gland and bottom, the operation is reliable, can satisfy the black raw tea automated production requirement, has solved for a long time and has rubbed the tea machine and will rely on the manual work to open and restore to the throne gland and bottom, artifical feeding and the problem of play tea.
The utility model discloses a rolling table is equipped with a plurality of arc hemispheres that are radial distribution, and it is equipped with a plurality of hollow rotation spin that can the rotation that are radial distribution to roll the tea tray, and arc hemispheres and hollow rotation spin are sufficient and the tealeaves contact, and hollow rotation spin revolution and rotation combine together, have improved the efficiency of rolling of tealeaves, because arc hemispheres and hollow rotation spin are all comparatively slick and sly, have reduced the damage of tealeaves, have improved the quality and the output of tealeaves.
Drawings
Fig. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic diagram of the right side view of the structure of FIG. 1;
FIG. 3 is a schematic sectional view A-A;
FIG. 4 is a schematic top view of the twisting table;
FIG. 5 is a schematic sectional view of the kneading table;
FIG. 6 is a schematic view of the bottom of the tea kneading tray;
FIG. 7 is a schematic view of a partial front view and a half-section of the tea-kneading plate;
FIG. 8 is a schematic view of the lifting and lowering mechanism;
FIG. 9 is a partial cross-sectional and partial schematic view of the elevator clamping mechanism;
in the figure: 1-a frame, 2-a rolling table, 2-1-a convex edge, 2-an arc hemisphere face, 2-3-a discharge hole, 2-4-a connecting plate, 2-5-a slide rail, 2-6-an electric push rod, 2-7-an L-shaped bottom cover, 3-a rolling barrel, 4-a lifting and pressing mechanism, 41-a tea rolling tray lifting rod, 42-a cantilever, 43-a reset sensor, 44-a deflection limit sensor, 45-a lifting limit sensor, 46-a slide cylinder, 461-a connecting rod, 462-a lifting nut, 47-a guide slide column, 471-a guide groove, 472-a bearing, 48-a lifting screw, 49-a lifting motor, 50-a descending limit sensor, 5-a weighing hopper, 6-a feeding conveyer belt, 7-a discharging conveyer belt, 8-a pushing crank arm, 9-a driven crank arm, 10-a rolling barrel fixing ring, 11-a stepping motor, 12-a pressing cover, 13-a tea rolling tray, 131-hollow circular chassis, 132-connecting screw rod, 132-hollow rotating rolling ball, 14-upper beam, 15-roller, 16-controller, 17-baffle, 18-side plate, 19-tea-kneading motor, 20-bearing seat, 21-servo motor.
Detailed Description
The present invention and its embodiments will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1-9, the utility model comprises a frame 1, a rolling table 2, a rolling barrel 3, a lifting and pressing mechanism 4, a feeding mechanism, a discharging mechanism, a pushing mechanism and a controller 16, wherein the rolling table 2 is arranged on the frame 1, the periphery of the rolling table 2 is provided with the pushing mechanism, the pushing mechanism pushes the rolling barrel 3 to do circular motion on the rolling table 2, the rolling barrel 3 is internally provided with the lifting and pressing mechanism 4, a guide sliding column 47 of the lifting and pressing mechanism is connected with the pushing mechanism, the bottom of the rolling table 2 is provided with the discharging mechanism, the feeding mechanism is arranged above the rolling barrel 3, the rolling table 2 is a circular table top, the center of the rolling table is provided with a discharging hole 2-3, the periphery is provided with a convex edge 2-1, a plurality of arc-shaped hemispherical surfaces 2-2 are radially distributed between the discharging hole 2-3 and the convex edge 2-1, two sides below the discharging hole 2-3 are provided with a sliding rail 2-5, an L-shaped bottom cover 2-7 for opening or closing the discharging hole 2-3 is movably connected in the sliding rail, the L-shaped bottom cover is connected with an electric push rod 2-6, and the other end of the electric push rod is connected with the rolling table 2 through a connecting plate 2-4; the lifting and pressing mechanism 4 comprises a tea kneading disc lifting rod 41, a cantilever 42, a reset sensor 43, a deflection limit sensor 44, a lifting limit sensor 45, a sliding barrel 46, a connecting rod 461, a lifting nut 462, a guide sliding column 47, a guide groove 471, a bearing 472, a lifting screw 48, a lifting motor 49, a descending limit sensor 50, a gland 12 and a tea kneading disc 13, wherein the lifting motor 49 is in transmission connection with the lifting screw 48 in the guide sliding column 47 which is vertically arranged, the upper part and the lower part of the guide sliding column 47 are respectively provided with the lifting limit sensor 45 and the descending limit sensor 50, the top of the guide sliding column is also provided with the deflection limit sensor 44 and the reset sensor 43, one side of the guide sliding column is provided with the guide groove 471 penetrating through a column arm, the guide sliding column 47 is sleeved with the sliding barrel 46, the position of the sliding barrel corresponding to the guide groove 471 is provided with a connecting hole, the connecting rod 461 is arranged, the front end of the connecting rod is provided with a lifting nut 462 in transmission connection with the lifting screw 48, the rear end of the connecting rod is made into a bolt and fixed by the nut after passing through a connecting hole of the sliding cylinder 46, the sliding cylinder 46 is provided with a cantilever 42, the front end of the cantilever is connected with a tea rolling disc lifting rod 41, and the tea rolling disc lifting rod passes through the gland 12 and is connected with the tea rolling disc 13; the tea kneading disc 13 is composed of a hollow circular base plate 131, a connecting screw 132 and a hollow rotating rolling ball 132, wherein the hollow circular base plate 131 is radially provided with a plurality of hollow rotating rolling balls 132, and the hollow rotating rolling balls are rotatably connected with the hollow circular base plate 131 through the connecting screw 132.
The feeding mechanism comprises a weighing hopper 5, a feeding conveyer belt 6 and a stepping motor 11, the feeding conveyer belt 6 is driven by the stepping motor 11, the stepping motor is connected with a controller 16, a feeding hole of the weighing hopper 5 is positioned below a discharging end of the feeding conveyer belt 6, a discharging hole of the weighing hopper 5 is provided with a discharging valve, and the discharging valve corresponds to the twisting barrel 3.
The discharging mechanism comprises a discharging conveyer belt 7, a baffle 17, side plates 18 and a servo motor 21, the discharging conveyer belt 7 is in driving connection with the servo motor 21, the discharging conveyer belt 7 is correspondingly arranged below the discharging holes 2-3, the side plates 18 are arranged on two sides of the discharging conveyer belt 7, two ends of each side plate are respectively connected with two rollers 15, two symmetrical inward-inclined baffles 17 are correspondingly arranged above each side plate, tea leaves discharged from the discharging holes are collected on the discharging conveyer belt 7, and the baffles are connected with an upper crossbeam 14 of the frame 1.
The pushing mechanism comprises a pushing crank arm 8, a driven crank arm 9, a kneading barrel fixing ring 10, a kneading tea motor 19 and a bearing seat 20, the kneading tea motor 19 is installed on an upper cross beam 14 of the frame 1 through the bearing seat 20, an output shaft of the kneading tea motor 19 is connected with the pushing crank arm 8, the other end of the pushing crank arm is connected with the kneading barrel fixing ring 10, the kneading barrel fixing ring 10 is also connected with one ends of the two groups of driven crank arms 9 respectively, the other end of the driven crank arm 9 is connected with the frame 1 at an angle of 120 degrees, the kneading barrel fixing ring 10 is connected with the kneading barrel 3 in a tight fit manner, the pushing crank arm comprises an upper fixing arm and a lower movable arm, the upper surface of the upper fixing arm is connected with the bottom of a guide sliding column 47 of the lifting and pressing mechanism 4, one end of the lower movable arm is connected with the upper fixing arm, and the other end of.
An upper cross beam 14 on the rack 1 is used for fixedly mounting a tea rolling motor 19 and a baffle 17, and a roller 15 on the rack 1 is used for mounting a discharging conveyer belt 7.
The controller 16 is respectively connected with a reset sensor 43, a deflection limit sensor 44, a rising limit sensor 45, a lifting motor 49, a falling limit sensor 50, a tea kneading motor 19, a stepping motor 11, a servo motor 21 and electric push rods 2-6.
The working principle and the using process are as follows:
operating the controller 16, starting the lifting motor 49 to drive the lifting screw 48 in the guide sliding column 47 to rotate, wherein the rotation of the lifting screw 48 pushes the sliding cylinder 46 to vertically ascend along the guide groove 471 of the guide sliding column 47 through the lifting nut 462 and the connecting rod 461, so that when the tea kneading disc 13 is lifted by the cantilever 42 and is higher than the opening edge of the kneading barrel 3, the sliding cylinder 46 is pushed to deflect rightwards along the guide groove 471 of the guide sliding column 47, so as to drive the tea kneading disc 13 to deflect leftwards, when the tea kneading disc 13 is completely separated from the kneading barrel 3, the deflection limit sensor 44 sends a signal to the controller 16, the controller 16 controls the lifting motor 49 to pause, controls the feeding conveyer belt 6 to feed the weighing hopper 5, stops feeding after reaching the set weight, controls the weighing hopper 5 to discharge, starts the lifting motor 49 after discharging, drives the tea kneading disc 13 to return to the kneading barrel 3, the controller 16 starts the tea kneading motor 19 to work, the tea rolling motor 19 pushes the rolling barrel 3 to rotate through the pushing crank arm 8 and the driven crank arm 9 to implement the tea rolling operation, when the tea rolling meets the requirement, the controller 16 controls the electric push rod 2-6 to work, the L-shaped bottom cover 2-7 of the tea rolling machine is opened, and the poured tea leaves are transported away by the discharging conveyer belt 7. Then the electric push rod 2-6 is controlled to close the L-shaped bottom cover 2-7, and a new round of tea kneading operation is started.
Claims (6)
1. A high-efficiency tea rolling device comprises a frame, a rolling table, a rolling barrel, a lifting pressing mechanism, a feeding mechanism, a discharging mechanism, a pushing mechanism and a controller, wherein the rolling table is arranged on the frame, the pushing mechanism is arranged on the periphery of the rolling table, the rolling barrel is pushed by the pushing mechanism to do circular motion on the rolling table, the lifting pressing mechanism is arranged in the rolling barrel, a guide sliding column of the lifting pressing mechanism is connected with the pushing mechanism, the discharging mechanism is arranged below the rolling table, the feeding mechanism is arranged above the rolling barrel, the high-efficiency tea rolling device is characterized in that the rolling table is a circular table top, a discharging hole is formed in the center of the rolling table top, a convex edge is arranged on the periphery of the rolling table top, a plurality of arc-shaped surfaces are radially distributed between the discharging hole and the convex edge, sliding rails are arranged on two sides below the discharging hole, and an L-shaped bottom cover used for opening or closing the discharging hole is movably connected, the L-shaped bottom cover is connected with an electric push rod, the other end of the electric push rod is connected with the rolling table through a connecting plate, and the controller is connected with a wire of the electric push rod; the lifting and pressing mechanism comprises a tea kneading tray lifting rod, a cantilever, a reset sensor, a deflection limit sensor, a lifting limit sensor, a sliding cylinder, a connecting rod, a lifting nut, a guide sliding column, a guide groove, a bearing, a lifting screw, a lifting motor, a descending limit sensor, a pressing cover and a tea kneading tray, wherein the lifting motor is in transmission connection with the lifting screw in the guide sliding column which is vertically arranged, the upper part and the lower part of the guide sliding column are respectively provided with the lifting limit sensor and the descending limit sensor, the top of the guide sliding column is also provided with the deflection limit sensor and the reset sensor, one side of the guide sliding column is provided with the guide groove which penetrates through the column wall, the guide sliding column is sleeved with the sliding cylinder, the connecting hole is arranged at the position corresponding to the guide groove, the connecting rod is arranged in the guide groove, the front end of the connecting rod is provided with the lifting nut which is in transmission connection with the, the tea kneading disc is characterized in that the tea kneading disc penetrates through a gland and is connected with a tea kneading disc; the tea kneading disc is composed of a hollow circular base plate, a connecting screw rod and hollow rotating rolling balls, wherein the hollow circular base plate is radially provided with a plurality of hollow rotating rolling balls, and the hollow rotating rolling balls are rotatably connected with the hollow circular base plate through the connecting screw rod.
2. An efficient tea rolling device as claimed in claim 1, wherein the feeding mechanism comprises a weighing hopper, a feeding conveyer belt and a stepping motor, the feeding conveyer belt is driven by the stepping motor, the stepping motor is connected with the controller, a feeding port of the weighing hopper is positioned below a discharging end of the feeding conveyer belt, and a discharging port of the weighing hopper is provided with a discharging valve which corresponds to the rolling barrel.
3. An efficient tea rolling device as claimed in claim 2, wherein said discharging mechanism comprises a discharging belt, a baffle plate, a side plate, a servo motor, said discharging belt is drivingly connected with the servo motor, said discharging belt is correspondingly disposed under the discharging hole, said discharging belt is provided with side plates on both sides, and the baffle plate correspondingly disposed above said side plates is connected with the upper beam of the frame.
4. A high-efficiency tea kneading device according to claim 3, wherein the pushing mechanism comprises a pushing crank arm, a driven crank arm, a kneading barrel fixing ring, a tea kneading motor and a bearing seat, the tea kneading motor is mounted on the upper beam of the frame through the bearing seat, the output shaft of the tea kneading motor is connected with the pushing crank arm, the other end of the pushing crank arm is connected with the kneading barrel fixing ring, the kneading barrel fixing ring is also connected with one end of each of the two sets of driven crank arms, the other end of each of the driven crank arms is connected with the frame at an angle, the kneading barrel fixing ring is connected with the kneading barrel in a tight fit manner, and the upper surface of the pushing crank arm is connected with the bottom of the guide slide column of the lifting and pressing mechanism.
5. An efficient tea-kneading apparatus as claimed in claim 4, wherein the upper beam of said frame is used for fixedly mounting the tea-kneading motor and the baffle plate, and the roller of said frame is used for mounting the discharging conveyor belt.
6. A high efficiency tea-kneading apparatus according to any one of claims 1 to 5, wherein the controller is connected to a reset sensor, a deflection limit sensor, an ascent limit sensor, a lift motor, a descent limit sensor, a tea-kneading motor, a stepping motor, a servo motor, and an electric push rod, respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921120804.XU CN210275752U (en) | 2019-07-17 | 2019-07-17 | High-efficient tea device of rubbing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921120804.XU CN210275752U (en) | 2019-07-17 | 2019-07-17 | High-efficient tea device of rubbing |
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| Publication Number | Publication Date |
|---|---|
| CN210275752U true CN210275752U (en) | 2020-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921120804.XU Active CN210275752U (en) | 2019-07-17 | 2019-07-17 | High-efficient tea device of rubbing |
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| CN (1) | CN210275752U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113508853A (en) * | 2021-07-02 | 2021-10-19 | 绍兴起重机总厂 | Automatic distribution weighing system of fine kneading machine |
| CN116379744A (en) * | 2023-05-17 | 2023-07-04 | 泉州得力农林机械有限公司 | Tea dryer |
-
2019
- 2019-07-17 CN CN201921120804.XU patent/CN210275752U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113508853A (en) * | 2021-07-02 | 2021-10-19 | 绍兴起重机总厂 | Automatic distribution weighing system of fine kneading machine |
| CN113508853B (en) * | 2021-07-02 | 2024-03-22 | 绍兴起重机总厂 | Automatic distribution weighing system of fine kneading machine |
| CN116379744A (en) * | 2023-05-17 | 2023-07-04 | 泉州得力农林机械有限公司 | Tea dryer |
| CN116379744B (en) * | 2023-05-17 | 2023-08-22 | 泉州得力农林机械有限公司 | tea dryer |
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Effective date of registration: 20211210 Address after: 474650 Qiao Duan Zhen Mu Lao Zhuang Cun (Eucommia ulmoides base), Nanzhao County, Nanyang City, Henan Province Patentee after: Nanzhao Jinlei Agricultural Culture Industrial Park Technology Development Co.,Ltd. Address before: 413000 No. 1417, Wancheng International Building, Jinshan South Road, Yiyang High-tech Zone, Hunan Province Patentee before: YIYANG LINGZHI ENGINEERING TECHNOLOGY Co.,Ltd. |