CN210257985U

CN210257985U - Electromechanical coupling transmission device for vehicle power system

Info

Publication number: CN210257985U
Application number: CN201920437022.2U
Authority: CN
Inventors: 吴燕开
Original assignee: 吴燕开
Current assignee: SHANGHAI SYNETEC POWER SYSTEM Co.,Ltd.
Priority date: 2019-04-02
Filing date: 2019-04-02
Publication date: 2020-04-07
Anticipated expiration: 2029-04-02

Abstract

The utility model discloses an electromechanical coupling transmission for vehicle driving system, including two motors, planetary gear mechanism, reduction gear, differential mechanism. The planetary gear mechanism adopts two sun gears and a stepped planetary gear set, so that an inner gear ring is avoided, and the processing difficulty of parts is reduced. The power system realizes a power split driving mode, realizes the stepless speed change function of the whole vehicle through the control of the double motors, and can ensure that the engine is not influenced by the running condition to the maximum extent and works in a low oil consumption interval.

Description

Electromechanical coupling transmission device for vehicle power system

Technical Field

The utility model belongs to the technical field of vehicle power transmission, specifically say so and relate to a degree of depth hybrid vehicle's an electromechanical coupling transmission for vehicle driving system.

Background

In order to deal with energy problems and environmental protection pressure, the motorization of an automobile power system becomes a development trend, and a hybrid power system is mature in technology and is produced in large batch, so that the motorization becomes an important energy-saving technical route at the present stage. The power split hybrid power system with the double motors can realize the optimization of the working range of the engine and reduce the oil consumption of the whole vehicle. The technical route is represented by hybrid power products of Toyota motor company, adopts a typical single-planet-row mechanism as a power coupling mechanism, and realizes mass production. But the existing transmission device has higher requirement on the processing capacity of the planet row mechanism, and the production cost is improved.

SUMMERY OF THE UTILITY MODEL

The utility model aims at providing an electromechanical coupling transmission for vehicle driving system for degree of depth hybrid power system to optimize the engine and be the main objective, reduce whole car oil consumption.

In order to realize the purpose of the utility model, the following technical proposal is provided:

an electro-mechanical coupling transmission for a vehicle powertrain comprising a planetary gear power split mechanism, characterized by: the planetary gear power splitting mechanism comprises a first sun gear, a first planetary gear, a second sun gear and a planet carrier, wherein the first sun gear is meshed with the first planetary gear, the second planetary gear is meshed with the second sun gear, the first planetary gear and the second planetary gear are connected together to form a stepped planetary gear set, the stepped planetary gear set can rotate on the planet carrier and revolve around the first sun gear and the second sun gear, a plurality of stepped planetary gear sets are arranged on the circumference of the planet carrier, the first sun gear is directly connected with a generator rotor shaft or adopts a mechanical transmission mechanism for transmission, the generator rotor shaft is connected with a first rotor of a generator ISG, the second sun gear is connected with a first shaft, the first shaft is used as an input shaft of a transmission device, and the planet carrier is connected with a second shaft, the second shaft is used as an output shaft of the planetary gear power coupling mechanism, a rotor shaft of the driving motor is directly connected with the second shaft or is driven by a mechanical transmission mechanism, and the rotor shaft of the driving motor is connected with a second rotor of the driving motor.

Further, a gear mechanism transmission or a chain transmission which is directly connected or has a fixed speed ratio is adopted between the first sun gear and the generator rotor shaft.

Furthermore, a gear mechanism transmission or a chain transmission which is directly connected or has a fixed speed ratio is adopted between the rotor shaft and the second shaft of the driving motor.

Further, the first shaft is connected with the engine ICE either directly or via a first clutch.

Further, a first brake is arranged between the generator rotor shaft and the transmission housing.

Further, a second brake or a one-way clutch having a rotational speed limiting function is disposed on the first shaft.

Advantageous effects

The utility model discloses an electromechanical coupling transmission for vehicle driving system realizes power split operating mode. The transmission device adopts a planetary power shunting mechanism, the planetary gear mechanism is formed by a cylindrical outer gear, an inner gear ring is avoided, and the planetary gear mechanism has a novel structure, is easy to process and manufacture, and reduces the product cost. According to the scheme, two motors can be adopted to drive simultaneously during pure electric driving, the working state of the motors is optimized, the efficiency of a pure electric mode system is improved, the plug-in hybrid vehicle type application is met, and the platform-based technical scheme is provided.

Drawings

Fig. 1 is a schematic structural diagram of a hybrid power unit for a front-drive vehicle according to embodiment 1 of the present invention.

Fig. 2 is a schematic structural diagram of a hybrid power device for a rear-drive vehicle in embodiment 1 of the present invention.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples.

Example 1

Referring to fig. 1, an electro-mechanical coupling transmission for a front-wheel drive vehicle includes planetary power split, generator ISG, drive motor TM, reduction gears, differentials, clutches, and brakes.

The planetary gear power splitting mechanism comprises a first sun gear 3, a first planetary gear 5, a second planetary gear 6, a second sun gear 4 and a planet carrier 7, wherein the first sun gear 3 is meshed with the first planetary gear 5, the second planetary gear 6 is meshed with the second sun gear 4, the first planetary gear 5 and the second planetary gear 6 are connected together to form a stepped planetary gear set and can rotate on the planet carrier 7 and revolve around the first sun gear 3 and the second sun gear 4, and a plurality of stepped planetary gear sets are arranged on the circumference of the planet carrier 7. The first sun gear 3 is directly connected to the generator rotor shaft 8, and the first rotor 16 of the generator ISG is connected to the generator rotor shaft 8. A first brake B1 is arranged between the generator rotor shaft 8 and the transmission housing 0, and the generator ISG will be locked to zero rotational speed when the first brake B1 is closed. The second sun gear 4 is connected to the first shaft 1, and the first shaft 1 serves as an input shaft of the transmission device and is connected to the engine ICE through the first clutch C1. The planet carrier 7 is connected with the second shaft 2, and the second shaft 2 is used as an output shaft of the planetary gear power splitting mechanism. A reduction gear 9 is arranged on the second shaft 2 and is meshed with a reduction gear 10 on a gear coupling 13 to form a first-stage speed reduction; the small reduction gear 11 on the gear coupling 13 meshes with the differential main reduction gear 12 to form a second reduction. Power is transmitted through the two reduction gears to the differential 20, which in turn drives the vehicle through the axle shafts 15. The driving motor rotor shaft 22 is connected with the second rotor 18 of the driving motor (TM), the reduction gear 14 is installed on the driving motor rotor shaft 22, and the reduction gear 14 is meshed with the reduction gear 10. The torque output from the drive motor (TM) is transmitted to the differential 20 via the reduction gear 14, the reduction gear 10, the reduction gear 11, and the reduction gear 12 in this order. A Multi-mode one-way clutch mocc (Multi-mode one way clutch) is disposed on the input shaft 1, and is capable of rotating the input shaft 1 clockwise or counterclockwise or bidirectionally freely depending on the drive mode, three rotation states. The stator 17 of the generator (ISG) and the stator 19 of the drive motor (TM) are fixed to the transmission housing.

When the vehicle runs in the pure electric forward direction, the first clutch C1 is opened, the multimode one-way clutch MOWC is controlled to limit the anticlockwise rotation of the input shaft 1 (the rotation direction of the engine is defined to be the clockwise direction), and the vehicle can be driven by the driving motor TM alone or together with the generator ISG. When the pure electric vehicle is backed, the multimode one-way clutch MOWC is controlled to limit the clockwise rotation of the input shaft 1, and the generator ISG and the driving motor TM are driven simultaneously.

When the pure electric vehicle enters the hybrid power mode, the first clutch C1 is closed to drag the engine to the ignition rotating speed, and the engine starting process is completed. The power system operates in a power-split drive mode. The input shaft 1, the generator rotor shaft 8 and the second shaft 2 form a three-shaft transmission system, and the planetary gear power splitting mechanism realizes power coupling among an engine ICE, a generator ISG and power output. The generator ISG works in a positive rotating speed negative torque state, obtains power from the engine ICE end and converts the power into electric energy for the driving motor TM to use or store the electric energy into a battery, so that part of the power of the engine ICE is transmitted in the form of electric power, the rest of the power is transmitted in a mechanical path, and a power system works and shows a power splitting characteristic. The generator ISG enables the engine ICE to work in a low oil consumption interval through self rotating speed adjustment, and therefore the engine ICE is prevented from being influenced by the driving working condition. Along with the increase of the vehicle speed, the rotating speed of the output shaft 2 gradually increases, the rotating speed of the generator ISG is reduced to be close to zero rotating speed, at the moment, the first brake B1 is closed, the generator ISG is locked, pure engine ICE driving is realized, and the operating efficiency of the whole power system can be improved.

Example 2

As shown in fig. 2, the embodiment is a hybrid power transmission device for a rear-drive vehicle, an input shaft 1 is directly connected with an engine flywheel damper FW, and a generator ISG and a driving motor TM are connected with a power splitting mechanism element through reduction gears, so that the purpose of matching a large-torque engine with a small motor is achieved, and the product cost is reduced.

A reduction gear 23 is connected to the first sun wheel 3 and meshes with a reduction gear 24 on the generator rotor shaft 8. A reduction gear 26 is mounted on the drive motor rotor shaft 22 and meshes with a reduction gear 25 on the output shaft 2. The output shaft 2 is used as a power output shaft of the transmission device and is connected with a flange of a main speed reducer of the whole vehicle. The generator ISG and the driving motor TM are not directly connected with the planetary gear power splitting mechanism, torque is increased through the reduction gear, power matching with a large-torque engine is achieved, and the torque requirement of the motor is reduced.

The driving motor TM is adopted for independent driving during pure electric driving, and the generator ISG cannot participate in pure electric driving because a brake or a one-way clutch is not arranged on an input shaft, otherwise, the engine can be dragged to rotate.

The generator ISG is adopted to directly drag the engine ICE to start, and the engine ICE operates in a power splitting mode in a hybrid power mode, so that the stepless speed change function of the E-CVT is realized.

Claims

1. An electro-mechanical coupling transmission for a vehicle powertrain comprising a planetary gear power split mechanism, characterized by: the planetary gear power splitting mechanism comprises a first sun gear (3), a first planetary gear (5), a second planetary gear (6), a second sun gear (4) and a planet carrier (7), wherein the first sun gear (3) is meshed with the first planetary gear (5), the second planetary gear (6) is meshed with the second sun gear (4), the first planetary gear (5) and the second planetary gear (6) are connected together to form a stepped planetary gear set, the stepped planetary gear set can rotate on the planet carrier (7) and revolve around the first sun gear (3) and the second sun gear (4), a plurality of stepped planetary gear sets are arranged on the circumference of the planet carrier (7), and the first sun gear (3) is directly connected with a generator rotor shaft (8) or is driven by a mechanical transmission mechanism, the generator rotor shaft (8) is connected with a first rotor (16) of a generator (ISG), the second sun gear (4) is connected with the first shaft (1), the first shaft (1) serves as an input shaft of a transmission device, the planet carrier (7) is connected with the second shaft (2), the second shaft (2) serves as an output shaft of a planetary gear power coupling mechanism, a driving motor rotor shaft (22) is directly connected with the second shaft (2) or is driven by a mechanical transmission mechanism, and the driving motor rotor shaft (22) is connected with a second rotor (18) of a driving motor.

2. An electro-mechanical coupling transmission for a vehicle powertrain, as set forth in claim 1, wherein: the first sun gear (3) and the generator rotor shaft (8) are in direct connection or in transmission of a gear mechanism with a fixed speed ratio or in transmission of a chain.

3. An electro-mechanical coupling transmission for a vehicle powertrain, as set forth in claim 1, wherein: the driving motor rotor shaft (22) and the second shaft (2) are in direct connection or in gear mechanism transmission or chain transmission with fixed speed ratio.

4. An electro-mechanical coupling transmission for a vehicle powertrain, as set forth in claim 1, wherein: the first shaft (1) is connected to an engine (ICE) directly or via a first clutch (C1).

5. An electro-mechanical coupling transmission for a vehicle powertrain, as set forth in claim 1, wherein: a first brake (B1) is arranged between the generator rotor shaft (8) and the transmission housing (0).

6. An electro-mechanical coupling transmission for a vehicle powertrain, as set forth in claim 1, wherein: a second brake (B2) or a one-way clutch having a rotational speed limiting function is disposed on the first shaft (1).