CN210257567U

CN210257567U - Laminating machine for curved surface component

Info

Publication number: CN210257567U
Application number: CN201921028973.0U
Authority: CN
Inventors: 韩素卓
Original assignee: Baoding Jiasheng Photovoltaic Technology Co Ltd
Current assignee: Baoding Jiasheng Photovoltaic Technology Co Ltd
Priority date: 2019-07-03
Filing date: 2019-07-03
Publication date: 2020-04-07
Anticipated expiration: 2029-07-03

Abstract

The utility model discloses a curved surface component laminating machine, which comprises a laminating machine for laminating and producing BIPV components; a curved surface lower heating die disc used for heating the curved surface photovoltaic module is arranged on a lower cavity of the laminating machine through a fixing bolt, and a curved surface upper auxiliary die disc which is opposite to the lower heating die disc and is applied to the fixed curved surface photovoltaic module is arranged above the lower heating die disc; a plurality of electric heating pipes for heating are uniformly arranged on the lower heating die plate; and handles for holding are arranged at two ends of the upper auxiliary die plate. The utility model discloses can realize direct lamination to curved surface photovoltaic module, solve the lamination and laminated the piece in-process and lead to extruding impaired problem and the problem that the in-process finished product rate is low because the direct contact curved surface, when satisfying product property ability, appearance standard requirement, reduced manufacturing cost.

Description

Laminating machine for curved surface component

Technical Field

The utility model relates to a solar cell produces technical field, especially a curved surface subassembly laminator.

Background

With the gradual expansion of the photovoltaic market, users have diversified and customized appearance requirements on the components, the flat plate type conventional component cannot meet the requirement of building integration beauty, and otherwise, the demand of the customized curved surface photovoltaic component is increasingly greater. BIPV curved surface subassembly form is diversified, can with the perfect integration of photovoltaic module to modern architectural design in, better realization photovoltaic product differentiation reaches pleasing to the eye requirement, improves the utilization ratio to solar energy.

The existing solar photovoltaic module is generally formed by bonding a bottom layer curved glass, a lower adhesive film layer, a crystalline silicon battery pack, an upper adhesive film layer and a top layer curved glass layer together from bottom to top at a high temperature in vacuum. The glass required by the curved-surface BIPV assembly is of a curved-surface structure, and cannot be directly laminated by using a laminating machine, so that uneven stress on a product is easily caused in the production process of adopting other alternative equipment, the qualification rate of the product is low, and the production cost is increased.

SUMMERY OF THE UTILITY MODEL

The utility model discloses the technical problem that needs to solve provides a curved surface subassembly laminator, can directly put into the laminator with the curved surface subassembly and carry out the lamination, improves the product percent of pass, reduction in production cost.

In order to solve the technical problem, the utility model adopts the following technical proposal.

A curved component laminator comprising a laminator for laminating to produce BIPV components; a curved surface lower heating die disc used for heating the curved surface photovoltaic module is arranged on a lower cavity of the laminating machine through a fixing bolt, and a curved surface upper auxiliary die disc which is opposite to the lower heating die disc and is applied to the fixed curved surface photovoltaic module is arranged above the lower heating die disc; a plurality of electric heating pipes for heating are uniformly arranged on the lower heating die plate; and handles for holding are arranged at two ends of the upper auxiliary die plate.

In the curved surface component laminating machine, the lower heating mould disc and the upper auxiliary mould disc are both aluminum moulds.

Due to the adoption of the technical scheme, the utility model has the following technical progress.

The utility model discloses can realize direct lamination to curved surface photovoltaic module, solve the lamination and laminated the piece in-process and lead to extruding impaired problem and the problem that the in-process finished product rate is low because the direct contact curved surface, when satisfying product property ability, appearance standard requirement, reduced manufacturing cost.

Drawings

Fig. 1 is a schematic structural view of the present invention;

wherein: 1. the device comprises a lower heating mould disc, 2 electric heating pipes, 3 fixing bolts, 4 upper auxiliary mould discs, 5 handles, 6 curved surface photovoltaic components and 7 laminating machines.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.

The curved surface component laminating machine is structurally shown in figure 1 and comprises a laminating machine 7, a lower heating mould disc 1 and an upper auxiliary mould disc 4. The laminating machine 7 is used for laminating and producing the BIPV assembly, the lower heating die disc 1 is used for heating the curved surface photovoltaic assembly 6, and the upper auxiliary die disc 4 is used for fixing the curved surface photovoltaic assembly 6.

Lower heating die dish 1 is last evenly to be provided with a plurality of electric heating pipe 2 for heat curved surface photovoltaic module 6, electric heating pipe 2 replaces the mode of traditional lamination machine oil heating, and electric heating pipe 2 evenly distributed, and is more even to curved surface photovoltaic module's heating, and the temperature is more stable. In order to improve the heat conductivity, the lower heating die plate 1 is made of an aluminum material.

Fixing bolts 3 are arranged at two ends of the lower heating die plate 1, and the lower heating die plate 1 can be fixed on a lower cavity of the laminating machine 7 by screwing the fixing bolts 3. The handles 5 are arranged at the two ends of the upper auxiliary die plate 4, so that the upper auxiliary die plate is convenient to hold by hands. Lower heating die dish 1 and last supplementary die dish 4 all are the curved surface structure, closely laminate between the curved surface structure of lower heating die dish 1 and last supplementary die dish 4 and the curved surface glass, make curved surface photovoltaic module 6 atress more even. The upper surface of the lower heating mould plate 1 can be fully adapted to curved glass to be processed so that related processing materials such as a silica gel plate, fillers and the like can be tightly and fully combined with the curved glass without auxiliary tools such as a vacuum bag and the like. Therefore, the condition of complicated operation in the laminating process caused by the procedures of additionally installing a vacuum bag and the like is avoided, the whole production efficiency is correspondingly improved, the curved surface assembly is laminated and shaped at one time through evacuation and laminating operation, and the yield is increased.

The utility model discloses when using, on will lower the fixed cavity of resorption to the laminator of heating die dish through fixing bolt, then put curved surface photovoltaic module under on the heating die dish, put and finish the back and cover supplementary die dish on it, cover the laminator upper cover at last, carry out the lamination operation. The utility model discloses can realize direct lamination to curved surface photovoltaic module, solve the lamination and laminated the piece in-process and lead to extruding impaired problem and the problem that the in-process finished product rate is low because the direct contact curved surface, when satisfying product property ability, appearance standard requirement, reduced manufacturing cost.

Claims

1. A curved component laminator comprising a laminator (7) for laminating to produce BIPV components; the method is characterized in that: a curved surface lower heating die disc (1) used for heating a curved surface photovoltaic assembly (6) is arranged on a lower cavity of the laminating machine (7) through a fixing bolt (3), and a curved surface upper auxiliary die disc (4) which is opposite to the lower heating die disc (1) and is applied to the fixed curved surface photovoltaic assembly (6) is arranged above the lower heating die disc (1); a plurality of electric heating pipes (2) for heating are uniformly arranged on the lower heating die plate (1); handles (5) used for holding are arranged at two ends of the upper auxiliary die plate (4).

2. The curved surface assembly lamination machine of claim 1, wherein: the lower heating die plate (1) is an aluminum die.