CN210256916U - Full-automatic resin glue production line - Google Patents
Full-automatic resin glue production line Download PDFInfo
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- CN210256916U CN210256916U CN201920772784.8U CN201920772784U CN210256916U CN 210256916 U CN210256916 U CN 210256916U CN 201920772784 U CN201920772784 U CN 201920772784U CN 210256916 U CN210256916 U CN 210256916U
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Abstract
The utility model discloses a full automatization resin glue production line relates to a resin production facility, including the frame, the rubberizing is mixed material unloader, and the defoaming is strickleed off the device, and the drying tunnel takes off and bores the device, and the tectorial membrane device, upper conveyer belt and lower floor's conveyer belt all establish in the frame, the upper conveyer belt connects gradually takes off and bores the device, and the rubberizing is mixed material unloader, and the defoaming is strickled off the device, drying tunnel and tectorial membrane device, the tectorial membrane device is connected gradually to lower floor's conveyer belt, the drying tunnel with take off and bore the device. The utility model discloses a machine has been accomplished to endless full automated production system, and the product can continuous production, and the quality of product promotes greatly, has practiced thrift manufacturing cost, improves the productivity effect, has reduced the cost of labor, has practiced thrift the waste of raw and other materials, has promoted the use number of times of silica gel membrane mould.
Description
Technical Field
The utility model relates to a resin production facility, concretely relates to full automatization resin glue production line.
Background
There are many resin glue products, among which there is transparent glue synthesized by A, B glue two components, commonly called crystal AB glue. Introduced to the world from Korea in 2000, the earliest production method is to vacuum the well-contrasted crystal glue, then fill the glue into a bottle, and then fill the glue into a silica gel film mold for baking and molding; later, the method is developed that glue is directly poured onto a silica gel film, vacuum defoaming is carried out together with the film, then a scraper is used for scraping the redundant glue, and the glue is baked, molded and taken out; and the production capacity is gradually increased, and the pure manual production cannot meet the market demand, so that a machine is used for replacing the manual work in a certain procedure. For example, a machine replaces the manual work to take off the product from the film, the machine is used for cleaning the film, the machine replaces the manual glue scraping, but one third of the manual work can be saved, each link cannot be connected, each link in the middle still needs a large amount of manual butt joint, huge manpower and material resources are spent, a large amount of maintenance time is invested, the production efficiency is reduced, and the company fund is wasted.
SUMMERY OF THE UTILITY MODEL
For solving the above-mentioned problem that exists among the prior art, the utility model provides a full automatization resin glue production line.
The technical scheme of the utility model as follows: the utility model provides a full automatization resin glue production line, includes the frame, and the material unloader is mixed to the rubberizing, and the defoaming is strickleed off the device, and the drying tunnel takes off and bores the device, and the tectorial membrane device, upper conveyer belt and lower floor's conveyer belt all establish in the frame, the upper conveyer belt connects gradually takes off and bores the device, and the material unloader is mixed to the rubberizing, and the defoaming is strickled off the device, drying tunnel and tectorial membrane device, lower floor's conveyer belt connects gradually the tectorial membrane device, the drying tunnel with.
The automatic material mixing and discharging device comprises an A glue barrel, a B glue barrel, a first motor, a second motor, a third motor, a conveying pipeline, an automatic stirring and discharging machine and a discharging module, wherein the A glue barrel, the B glue barrel and a cleaning barrel are arranged on one side of the frame, the first motor is arranged above the A glue barrel and the B glue barrel, the second motor is arranged below the A glue barrel and the B glue barrel, the automatic stirring and discharging machine is arranged above the upper conveying belt, the third motor is connected onto the automatic stirring and discharging machine, the A glue barrel and the B glue barrel are respectively connected with the automatic stirring and discharging machine through one conveying pipeline, and the discharging module is arranged behind the automatic stirring and discharging machine.
The defoaming and strickling device comprises a first upper cylinder, a first lower cylinder, a fourth upper cylinder, a defoaming scraper and a strickling scraper, wherein the defoaming scraper and the strickling scraper are sequentially arranged above the upper-layer conveyor belt.
Defoaming scraper includes first scraper frame and foam scraper, first cylinder about the both ends of scraping the scraper frame are connected, the front end of first scraper frame is equipped with the foam scraper, first scraper frame and foam scraper overcoat have the glue to keep off the lid, it scrapes scraper frame and scraper to scrape flat including the second, the fourth cylinder about the both ends of second scraper frame are connected, the front end that the second scraper frame was equipped with the scraper.
The drying tunnel comprises a plurality of ovens, the upper layer conveyor belt and the lower layer conveyor belt penetrate through the ovens, and a fan and a temperature control box are arranged above the ovens.
The device of taking off brill includes the funnel, the fourth motor, the fifth motor, and mould clearance axle, mould correcting lever, cylinder about the second, not hard up brill gyro wheel, beats brill gyro wheel down, the frame is connected with the upper conveyer belt, the top of upper conveyer belt is equipped with mould clearance axle, the top of mould clearance axle is equipped with the fourth motor, cylinder about the second that the both ends of mould clearance axle are connected, the top of upper conveyer belt is equipped with the mould correcting lever, the one end of mould correcting lever is connected with the fifth motor, be equipped with not hard up brill gyro wheel down in the frame and beat brill gyro wheel down, not hard up brill gyro wheel down and beat the below of brill gyro wheel down and be equipped with the funnel, the front end of frame is equipped with first dragging shaft.
The tapping and drilling roller comprises a flat shaft and a plurality of rubber-coated bearings, wherein two ends of the flat shaft are rotatably connected with the rack, and the rubber-coated bearings are uniformly distributed on two side surfaces of the flat shaft.
The flexible lower drilling roller comprises three flexible lower drilling rollers which are horizontally arranged, each flexible lower drilling roller comprises two connecting pieces and three shafts, two ends of each shaft are connected into a whole through one connecting piece, and a plurality of small rollers are uniformly distributed on the three shafts.
The tectorial membrane device includes fixed cylinder, and heating cylinder, second drag the axle, receive membrane axle and electrochemical aluminium membrane axle, the top of lower floor's conveyer belt is equipped with fixed cylinder, fixed cylinder rotates with the frame to be connected, fixed cylinder's top is equipped with heating cylinder, heating cylinder's both ends are connected with cylinder about the third, the top and the leading flank of frame all are equipped with the second and drag the axle, the top of frame is equipped with electrochemical aluminium membrane axle, the trailing flank of frame is equipped with and receives the membrane axle.
One side of the rack is provided with a control box, and the control box is provided with a display screen, a speed regulator and an operating button.
The utility model discloses a machine has been accomplished to endless full automated production system, and the product can continuous production, and the quality of product promotes greatly, has practiced thrift manufacturing cost, improves the productivity effect, has reduced the cost of labor, has practiced thrift the waste of raw and other materials, has promoted the use number of times of silica gel membrane mould.
Drawings
Fig. 1 is a schematic structural diagram of the present invention;
fig. 2 is a schematic structural diagram of the present invention;
FIG. 3 is a schematic structural diagram of an upper sizing and mixing material blanking device and a defoaming and strickling device;
FIG. 4 is a schematic structural diagram of an upper sizing and mixing material blanking device and a defoaming and strickling device;
fig. 5 is a schematic structural view of the defoaming blade;
FIG. 6 is a schematic view of the construction of the strike-off blade;
FIG. 7 is a schematic view of the structure of the drying tunnel;
FIG. 8 is a schematic view of the construction of the film covering device;
FIG. 9 is a schematic structural view of a bit removing device;
FIG. 10 is a schematic view of the structure of the loose drill rollers;
FIG. 11 is a schematic view of the structure of the tapping drill-down roller;
in the figure: 1-a frame, 2-an upper layer conveyor belt, 3-a lower layer conveyor belt, 4-a sizing and mixing blanking device, 5-a defoaming and scraping device, 6-a drying tunnel, 7-a film coating device, 8-a diamond removing device and 9-a control box;
41-A material barrel, 42-B material barrel, 43-first motor, 44-second motor, 45-material conveying pipe, 46-automatic stirring blanking machine, 47-blanking module, 48-third motor, 49-cleaning barrel;
51-defoaming scraper, 52-leveling scraper, 53-first upper and lower air cylinders, 54-glue blocking cover, 55-first scraper frame, 56-foaming scraper, 57-scraper, 58-fourth upper and lower air cylinders, 59-second scraper frame;
61-oven, 62-fan, 63-temperature control box;
71-a fixed roller, 72-a heating roller, 73-a third upper cylinder, a third lower cylinder, 74-an electrochemical aluminum film shaft, 75-a second dragging shaft and 76-a film collecting shaft;
81-loosening a drill-down roller, 82-knocking the drill-down roller, 83-a funnel, 84-a mold cleaning shaft, 85-a second upper and lower air cylinder, 86-a fourth motor, 87-a mold correcting rod and 88-a fifth motor;
91-display screen, 92-speed regulator, 93-operation button.
Detailed Description
The present invention will be further explained with reference to the accompanying drawings:
as shown in fig. 1-2, a full automatization resin glue production line, including frame 1, the rubberizing is mixed material unloader 4, and the defoaming is scraped the device 5, and the drying tunnel 6 takes off and bores the device 8, tectorial membrane device 7, upper conveyer belt 2 and lower floor's conveyer belt 3 all establish in frame 1, upper conveyer belt 2 connects gradually takes off brill device 8, and the rubberizing is mixed material unloader 4, and the defoaming is scraped the device 5, drying tunnel 6 and tectorial membrane device 7, lower floor's conveyer belt 2 connects gradually tectorial membrane device 7, drying tunnel 6 with take off brill device 8, upper conveyer belt 2 and lower floor's conveyer belt 3 are driven chain sprocket by the motor and are carried out the transmission.
As shown in fig. 4, the upper glue mixing and blanking device 4 includes an a glue barrel 41, a B glue barrel 42, a first motor 43, a second motor 44, a third motor 48, a material conveying pipe 45, an automatic stirring and blanking machine 46 and a blanking module 47, wherein the a glue barrel 41, the B glue barrel 42 and a cleaning barrel 49 are arranged on one side of the rack, the first motor 43 is arranged above the a glue barrel 41 and the B glue barrel 42, the second motor 44 is arranged below the a glue barrel 41 and the B glue barrel 42, the automatic stirring and blanking machine 46 is arranged above the upper conveyor belt 2, the automatic stirring and blanking machine 46 is connected with the third motor 48, the a glue barrel 41 and the B glue barrel 42 are respectively connected with the automatic stirring and blanking machine 46 through the material conveying pipe 45, and the blanking module 47 is arranged behind the automatic stirring and blanking machine 46.
As shown in fig. 3, the defoaming and strickling device 5 includes a first upper and lower air cylinder 53, a defoaming scraper 51 and a strickling scraper 52, and the defoaming scraper 51 and the strickling scraper 52 are sequentially disposed above the upper conveyor belt 2. A control box 9 is arranged on one side of the rack 1, and a display screen 91, a speed regulator 92 and an operation button 93 are arranged on the control box 9.
As shown in fig. 5, the defoaming scraper 51 includes a first scraper holder 55 and a foam scraper 56, first upper and lower cylinders 53 are connected to both ends of the first scraper holder 55, the foam scraper 56 is disposed at the front end of the first scraper holder 55, glue blocking covers 54 are covered outside the first scraper holder 55 and the foam scraper 56, the scraping scraper 52 includes a second scraper holder 59 and a scraper 57, fourth upper and lower cylinders 58 are connected to both ends of the second scraper holder 59, and the scraper 57 is disposed at the front end of the second scraper holder 59.
As shown in fig. 7, the drying tunnel 6 includes a plurality of ovens 61, the upper conveyor 2 and the lower conveyor 3 pass through the ovens 61, and a fan 62 and a temperature control box 63 are disposed above the ovens 61.
As shown in fig. 9, the drill releasing device comprises a funnel 83, a fourth motor 86, a fifth motor 88, a mold cleaning shaft 84, a mold correcting rod 87, a second upper and lower air cylinder 85, a loose lower drill roller 81 and a knocking lower drill roller 82, the frame 1 is connected with the upper layer conveyor belt 2, the mold cleaning shaft 84 is arranged above the upper layer conveyor belt 2, the fourth motor 86 is arranged above the mold cleaning shaft 84, the second upper and lower air cylinders 85 are connected with two ends of the mold cleaning shaft 84, the mold correcting rod 87 is arranged above the upper layer conveyor belt 2, one end of the mold correcting rod 87 is connected with the fifth motor 88, the loose lower drill roller 81 and the knocking lower drill roller 82 are arranged on the frame 1, the loose lower drill roller 81 and the knocking lower drill roller 82 are driven by a belt pulley through motors to rotate, the funnel 83 is arranged below the loose lower drill roller 81 and the knocking lower drill roller 82, the funnel 83 is fixed on the frame 1, and a first dragging shaft is arranged at the front end of the frame 1.
As shown in fig. 9, there are three loose drill-down rollers 81, and the three loose drill-down rollers 81 are horizontally arranged. As shown in fig. 10, the loose drill-down roller 81 includes two connecting members and three shafts, two ends of the three shafts are respectively connected into a whole through one connecting member, and a plurality of small rollers are uniformly distributed on the three shafts.
As shown in fig. 11, the knocking and drilling roller 82 includes a flat shaft, both ends of which are rotatably connected to the frame 1, and a plurality of rubber-covered bearings which are uniformly distributed on both side surfaces of the flat shaft.
As shown in fig. 8, the film covering device includes a fixed roller 71, a heating roller 72, a second dragging shaft 75, a film collecting shaft 76 and an electrochemical aluminum film shaft 74, the fixed roller 71 is arranged above the lower layer conveyor belt 3, the fixed roller 71 is rotatably connected with the frame 1, the heating roller 72 is arranged above the fixed roller 71, two ends of the heating roller 72 are connected with a third upper and lower air cylinder 73, the second dragging shaft 75 is arranged on the top and the front side of the frame 1, the electrochemical aluminum film shaft 74 is arranged on the top of the frame 1, and the film collecting shaft 76 is arranged on the rear side of the frame 1.
The whole production flow relates to a circulating automatic flow line production system which is controlled by a control center and comprises the steps of automatic gluing → stirring → controllable glue adding amount → glue adding → bubble elimination → strickling → baking → film covering → glue adding in a film, removing the film after forming → cleaning the film and returning to the previous step. The film covering is to transfer an electrochemical aluminum film to the bottom of the product through heat, so that the product has the effect of electroplating the bottom.
The design has the bright point that the previous silica gel molds which can only be one by one can be connected into a whole mold under the technology of a certain condition, so that the production operation of a circulating production line formed by connecting each link in series is realized.
Firstly, glue is applied, AB glue is respectively pumped into A, B two charging barrels by a pump, the charging barrels are provided with temperature control and stirring, A, B two kinds of glue are respectively pumped into an automatic stirrer to flow out according to the proportion of 1:1 through an electric cavity control, the stirred glue is leveled and flows onto a silica gel mold, bubbles of the glue are extruded out of the mold in the continuous extrusion process through a specially-made sponge rotating electric scraper to achieve final defoaming, then the glue is leveled and communicated on the mold to be finished through a conveyor belt with the length of three meters, the conveyor belt enters a drying tunnel to be baked, the drying tunnel is composed of a stage or accurate temperature control system and is divided into 8 sections, the temperature of each section can be independently controlled, and the length of each section is 45 meters.
Then, film coating is carried out, a film coating link is composed of a conveying belt with the length of 2 meters and two large rollers with the diameter of 45 centimeters, the product is coated with the film and then returns to the drying channel 6 to be baked, the die is sent back to the first link to automatically remove the product from the die, the link is commonly named as a drill removing link, the drill removing is mainly completed by a loose drill-down roller 81 and a knocking drill-down roller 82, the three loose drill-down rollers 81 play a role in loosening the product from the die, the knocking drill-down roller 82 knocks the loosened product from the die, the knocked-up die enters cleaning, the die is corrected after the cleaning is completed, the die returns to the second ring section for glue removing production, and the cycle is repeated.
Claims (6)
1. The utility model provides a full automatization resin glue production line, includes frame (1), its characterized in that: the automatic film removing and drying device is characterized by further comprising a gluing and mixing material blanking device (4), a defoaming and scraping device (5), a drying tunnel (6), a diamond removing device (8), a film covering device (7), an upper-layer conveyor belt (2) and a lower-layer conveyor belt (3), wherein the upper-layer conveyor belt (2) and the lower-layer conveyor belt (3) are arranged on the rack (1), the upper-layer conveyor belt (2) is sequentially connected with the diamond removing device (8), the gluing and mixing material blanking device (4), the defoaming and scraping device (5), the drying tunnel (6) and the film covering device (7), and the lower-layer conveyor belt (3) is sequentially connected with the film covering device (7), the drying tunnel (6) and the diamond removing device (8;
the upper glue mixing and blanking device (4) comprises an A glue barrel (41), a B glue barrel (42), a first motor (43), a second motor (44), a third motor (48), a conveying pipe (45), an automatic stirring blanking machine (46) and a blanking module (47), wherein the A glue barrel (41), the B glue barrel (42) and a cleaning barrel (49) are arranged on one side of the rack (1), the first motor (43) is arranged above the A glue barrel (41) and the B glue barrel (42), the second motor (44) is arranged below the A glue barrel (41) and the B glue barrel (42), the automatic stirring blanking machine (46) is arranged above the upper conveying belt (2), the third motor (48) is connected onto the automatic stirring blanking machine (46), and the A glue barrel (41) and the B glue barrel (42) are respectively connected with the automatic stirring blanking machine (46) through the conveying pipe (45), a blanking module (47) is arranged behind the automatic stirring blanking machine (46);
the defoaming and strickling device (5) comprises a first upper cylinder (53), a defoaming scraper (51) and a strickling scraper (52), the defoaming scraper (51) and the strickling scraper (52) are sequentially arranged above the upper-layer conveyor belt (2), and two ends of the defoaming scraper (51) and the strickling scraper (52) are connected with the first upper cylinder (53) and the first lower cylinder (53);
the drill removing device (8) comprises a funnel (83), a fourth motor (86), a fifth motor (88), a mold cleaning shaft (84), a mold correcting rod (87), a second upper and lower cylinder (85), a loose lower drill roller (81) and a knocking lower drill roller (82), the frame (1) is connected with the upper layer conveyor belt (2), the mold cleaning shaft (84) is arranged above the upper layer conveyor belt (2), the fourth motor (86) is arranged above the mold cleaning shaft (84), the second upper and lower cylinders (85) connected with two ends of the mold cleaning shaft (84), the mold correcting rod (87) is arranged above the upper layer conveyor belt (2), one end of the mold correcting rod (87) is connected with the fifth motor (88), the frame (1) is provided with the loose lower drill roller (81) and the knocking lower drill roller (82), the loose lower drill roller (81) and the knocking lower drill roller (82) are provided with the funnel (83), the front end of the rack (1) is provided with a first dragging shaft;
tectorial membrane device (7) are including fixed cylinder (71), heating cylinder (72), and the second drags axle (75), receives membrane axle (76) and electrochemical aluminium membrane axle (74), the top of lower floor's conveyer belt (3) is equipped with fixed cylinder (71), fixed cylinder (71) are rotated with frame (1) and are connected, the top of fixed cylinder (71) is equipped with heating cylinder (72), the both ends of heating cylinder (72) are connected with third upper and lower cylinder (73), the top and the leading flank of frame (1) all are equipped with the second and drag axle (75), the top of frame (1) is equipped with electrochemical aluminium membrane axle (74), the trailing flank of frame (1) is equipped with and receives membrane axle (76).
2. The full-automatic resin glue production line of claim 1, characterized in that: defoaming scraper (51) include first scraper frame (55) and foam scraper blade (56), cylinder (53) about first scraper frame (55) is connected at the both ends, the front end of first scraper frame (55) is equipped with foam scraper blade (56), first scraper frame (55) and foam scraper blade (56) dustcoat have glue fender lid (54), scrape flat scraper (52) including second scraper frame (59) and scraper blade (57), cylinder (58) about the fourth is connected at the both ends of second scraper frame (59), the front end of second scraper frame (59) is equipped with scraper blade (57).
3. The full-automatic resin glue production line of claim 1, characterized in that: drying tunnel (6) include a plurality of ovens (61), upper conveyer belt (2) and lower floor conveyer belt (3) pass the inside of oven (61), the top of oven (61) is equipped with fan (62) and temperature control box (63).
4. The full-automatic resin glue production line of claim 1, characterized in that: the tapping and drilling roller (82) comprises a flat shaft and a plurality of rubber-coated bearings, two ends of the flat shaft are rotatably connected with the rack (1), and the rubber-coated bearings are uniformly distributed on two side surfaces of the flat shaft.
5. The full-automatic resin glue production line of claim 1, characterized in that: the flexible under-drilling roller (81) is provided with three flexible under-drilling rollers (81), the three flexible under-drilling rollers (81) are horizontally arranged, the flexible under-drilling roller (81) comprises two connecting pieces and three shafts, two ends of the three shafts are respectively connected into a whole through one connecting piece, and a plurality of small rollers are uniformly distributed on the three shafts.
6. The full-automatic resin glue production line of claim 1, characterized in that: one side of frame (1) is equipped with control box (9), be equipped with display screen (91), speed regulator (92) and operating button (93) on control box (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920772784.8U CN210256916U (en) | 2019-05-27 | 2019-05-27 | Full-automatic resin glue production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920772784.8U CN210256916U (en) | 2019-05-27 | 2019-05-27 | Full-automatic resin glue production line |
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| Publication Number | Publication Date |
|---|---|
| CN210256916U true CN210256916U (en) | 2020-04-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920772784.8U Active CN210256916U (en) | 2019-05-27 | 2019-05-27 | Full-automatic resin glue production line |
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| CN (1) | CN210256916U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110076943A (en) * | 2019-05-27 | 2019-08-02 | 建德市晓艺饰品有限公司 | A kind of full-automation resin glue production line |
| CN114918107A (en) * | 2022-06-08 | 2022-08-19 | 浙江嘉柯新材料科技有限公司 | Preparation production line and process of water-based thermosensitive synthetic leather bass |
-
2019
- 2019-05-27 CN CN201920772784.8U patent/CN210256916U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110076943A (en) * | 2019-05-27 | 2019-08-02 | 建德市晓艺饰品有限公司 | A kind of full-automation resin glue production line |
| CN110076943B (en) * | 2019-05-27 | 2024-05-10 | 江西城际饰品有限公司 | Full-automatic resin glue production line |
| CN114918107A (en) * | 2022-06-08 | 2022-08-19 | 浙江嘉柯新材料科技有限公司 | Preparation production line and process of water-based thermosensitive synthetic leather bass |
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Effective date of registration: 20220712 Address after: 334400 floors 2 and 3, building 21, intelligent manufacturing industrial park, high tech Industrial Park, Yiyang County, Shangrao City, Jiangxi Province Patentee after: Jiangxi intercity Jewelry Co.,Ltd. Address before: 311614 No.1, Xinchang Road, Datong Town, Jiande City, Hangzhou City, Zhejiang Province Patentee before: JIANDE XIAOYI ORNAMENT Co.,Ltd. |