CN210255048U - Single hinge automatic assembly device - Google Patents
Single hinge automatic assembly device Download PDFInfo
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- CN210255048U CN210255048U CN201920904782.XU CN201920904782U CN210255048U CN 210255048 U CN210255048 U CN 210255048U CN 201920904782 U CN201920904782 U CN 201920904782U CN 210255048 U CN210255048 U CN 210255048U
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Abstract
The utility model discloses an automatic single-hinge assembling device, which comprises a frame, and a mould circulating mechanism, a feeding mechanism and an assembling mechanism which are arranged on the frame; the mould circulating mechanism comprises a square-shaped processing circulating groove and a plurality of processing circulating cylinders; the square-shaped machining circulation groove is formed in the rack, the plurality of machining circulation cylinders are respectively arranged on one side of the square-shaped machining circulation groove, and the plurality of machining circulation cylinders can push the shell to circularly move in the square-shaped machining circulation groove; the feeding mechanism is arranged at the starting end of the loop-shaped processing circulating groove and is used for feeding materials to the loop-shaped processing circulating groove; the assembly mechanism comprises a plum blossom piece assembly component, a spring assembly component, an elastic piece assembly component and a pin assembly component, wherein the plum blossom piece assembly component is used for assembling a plum blossom piece, the spring assembly component is used for assembling a spring, the elastic piece assembly component is used for assembling an elastic piece, and the pin assembly component is used for assembling a pin, and the plum blossom piece assembly component is arranged along the square-shaped processing circulation groove.
Description
Technical Field
The utility model relates to a hinge production facility field especially relates to a single hinge automatic assembly device.
Background
Hinges, also known as hinges, are mechanical devices used to connect two solids and allow relative rotation between the two. The hinge is formed by a movable or foldable part.
Generally, a hinge includes a housing, a plum blossom piece, a spring, a resilient piece, and a pin. When the hinge is processed and produced, the plum blossom piece, the spring, the elastic piece and the pin are required to be assembled on the shell respectively.
At present, most of hinge processing of small and medium-sized hinge enterprises adopts a semi-automatic processing form, the production efficiency is relatively low, the quality cannot be guaranteed, and large-sized hinge enterprises adopt manipulators, so that the whole structure is complex and the investment cost is high.
SUMMERY OF THE UTILITY MODEL
Based on this, the utility model aims at providing a degree of automation is high, production efficiency is high, low in production cost's single hinge automatic assembly device.
The utility model discloses an automatic single-hinge assembling device, which comprises a frame, and a mould circulating mechanism, a feeding mechanism and an assembling mechanism which are arranged on the frame;
the mould circulating mechanism comprises a square-shaped processing circulating groove and a plurality of processing circulating cylinders; the square-shaped machining circulation groove is formed in the rack, the plurality of machining circulation cylinders are respectively arranged on one side of the square-shaped machining circulation groove, and the plurality of machining circulation cylinders can push the shell to circularly move in the square-shaped machining circulation groove;
the feeding mechanism is arranged at the starting end of the loop-shaped processing circulating groove and is used for feeding materials to the loop-shaped processing circulating groove;
the assembly mechanism comprises a plum blossom piece assembly component, a spring assembly component, an elastic piece assembly component and a pin assembly component, wherein the plum blossom piece assembly component is used for assembling a plum blossom piece, the spring assembly component is used for assembling a spring, the elastic piece assembly component is used for assembling an elastic piece, and the pin assembly component is used for assembling a pin, and the plum blossom piece assembly component is arranged along the square-shaped processing circulation groove.
The utility model discloses a single hinge automatic assembly device is through setting up mould circulation mechanism, feed mechanism and assembly devices, realizes automatic feeding, automatic cycle transport and automatic assembly work in the course of working to hinge housing processing, has greatly improved production efficiency, reduces workman's intensity of labour, reduction in production cost, and automated production can also reduce the poor problem of quality stability that manual operation brought; the square-shaped processing circulating groove can find faults in time and maintain the faults, and the problem of difficulty in maintenance caused by the arrangement of multiple layers of dies is avoided.
Further preferably, the feeding mechanism comprises a feeding seat, a feeding slideway and a feeding tong; the feeding seat is arranged on one side of the rack, and a feeding vibrator is arranged in the feeding seat; the feeding slideway is connected with an outlet of the feeding seat and extends to the starting end of the square-back processing circulating groove, and the feeding tong is arranged on one side of the feeding slideway.
Further preferably, the plum blossom piece assembling component comprises a plum blossom piece storage seat, a plum blossom piece slideway and a plum blossom piece clamping hand; the plum blossom piece storage seat is fixed on the rack, a plum blossom piece vibrator is arranged in the plum blossom piece storage seat, the plum blossom piece slide way is connected with an outlet of the plum blossom piece storage seat and extends to the square-shaped processing circulation groove, and the plum blossom piece clamping hand is arranged on one side of the plum blossom piece slide way.
Further preferably, the spring assembly is located downstream of the plum blossom piece assembly; the spring assembly component comprises a spring storage seat, a spring slideway and a spring clamping hand; the spring storage seat is fixed on the rack, a spring vibrator is arranged in the spring storage seat, the spring slide way is connected with an outlet of the spring storage seat and extends to the square-shaped processing circulation groove, and the spring clamp is arranged on one side of the spring slide way.
Further preferably, the spring assembly component further comprises a spring guide pin pushing cylinder and a spring pressing cylinder; the spring guide pin pushing cylinder and the spring clamp are respectively arranged on two sides of the square-shaped processing circulating groove, and the spring guide pin pushing cylinder is used for pushing the spring guide pin into the spring so as to fix the spring on the shell; the spring pressing air cylinder is arranged at the downstream of the spring guide pin pushing air cylinder, the spring pressing air cylinder is arranged above the square-shaped processing circulation groove, and a piston rod of the spring pressing air cylinder is connected with a pressing block.
Further preferably, the spring plate assembly is located downstream of the spring assembly; the elastic sheet assembly component comprises an elastic sheet storage seat, an elastic sheet slide way, an elastic sheet placing cylinder and an elastic sheet pressing cylinder; the shell fragment is stored the seat and is fixed in the frame, the shell fragment is stored and is provided with the shell fragment vibrator in the seat, the shell fragment slide with the exit linkage that the seat was stored to the shell fragment extends to return shape processing circulation groove, the shell fragment place the cylinder and press the shell fragment cylinder set up in return shape processing circulation groove top, the piston rod that the cylinder was placed to the shell fragment is used for will certainly on the shell fragment that the shell fragment slide conveyed is placed to the shell, press the piston rod of shell fragment cylinder and be connected with a pressure head in order to be used for compressing tightly the shell fragment to the shell.
Preferably, the spring plate assembly component further comprises a spring plate guide pin pushing cylinder, the spring plate guide pin pushing cylinder and the spring plate placing cylinder are respectively arranged on two sides of the square-shaped processing circulation groove, and the spring plate guide pin pushing cylinder is used for pushing the spring plate guide pin into the spring plate so as to fix the spring plate to the shell; the elastic piece assembly component further comprises an elastic piece turning-up cylinder and an elastic piece turning-up block, the elastic piece turning-up cylinder is arranged above the square-shaped processing circulating groove and located on one side of the elastic piece placing cylinder, and a piston rod of the elastic piece turning-up cylinder is connected with the elastic piece turning-up block and used for turning up the elastic piece.
Further preferably, the pin assembly is located downstream of the spring assembly; the pin assembly component comprises a pin assembly cylinder, the pin assembly cylinder is arranged above the square-shaped processing circulation groove, and a piston rod of the pin assembly cylinder faces the square-shaped processing circulation groove and is used for assembling pins.
Further preferably, the pin assembling assemblies are two groups, and the two groups of pin assembling assemblies are sequentially arranged at the downstream of the square-shaped machining circulating groove.
Further preferably, the single-hinge automatic assembly device further comprises a grease pouring mechanism;
butter pouring mechanism includes butter bucket and oiling valve, the butter bucket is fixed in the frame, the oiling valve with the butter bucket intercommunication, the oiling valve set up in time shape processing circulation groove top, the oiling valve is located shell fragment assembly spare with between the pin assembly spare.
Compared with the prior art, the single-hinge automatic assembly device realizes automatic feeding, automatic circulating conveying in the processing process and automatic assembly work for processing the hinge shell by arranging the die circulating mechanism, the feeding mechanism and the assembly mechanism, greatly improves the production efficiency, reduces the labor intensity of workers, reduces the production cost, and can also reduce the problem of poor quality stability caused by manual operation in automatic production; the square-shaped processing circulating groove can find faults in time and maintain the faults, and the problem of difficulty in maintenance caused by the arrangement of multiple layers of dies is avoided. The utility model discloses a single hinge automatic assembly device has degree of automation height, high, the low in production cost characteristics of production efficiency.
For a better understanding and an implementation, the present invention is described in detail below with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic perspective view of a preferred structure of the automatic single-hinge assembling device of the present invention.
Detailed Description
The terms of orientation of up, down, left, right, front, back, top, bottom, and the like, referred to or as may be referred to in this specification, are defined relative to the configuration shown in the figures, and are relative concepts. Therefore, it may be changed according to different positions and different use states. Therefore, these and other directional terms should not be construed as limiting terms.
The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.
The terminology used in the present disclosure is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used in this disclosure and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.
Please refer to fig. 1. Fig. 1 is a schematic perspective view of a preferred structure of the automatic single-hinge assembling device of the present invention.
The utility model discloses a single hinge automatic assembly device, be in including frame 1 and setting mould circulation mechanism 2, feed mechanism 3 and assembly devices 4 in the frame 1.
The mould circulating mechanism 2 comprises a square-shaped processing circulating groove 21 and a plurality of processing circulating cylinders 22; the square-shaped machining circulation groove 21 is formed in the rack 1, the machining circulation cylinders 22 are arranged on one side of the square-shaped machining circulation groove 21 respectively, and the machining circulation cylinders 22 can push the shell to move in the square-shaped machining circulation groove 21 in a circulating mode.
The feeding mechanism 3 is disposed at a start end of the loop processing circulation groove 21 and is configured to feed the loop processing circulation groove 21.
The assembling mechanism 4 comprises a plum blossom piece assembling component 41, a spring assembling component 42, an elastic piece assembling component 43 and a pin assembling component 44, wherein the plum blossom piece assembling component 41 is used for assembling plum blossom pieces, the spring assembling component 42 is used for assembling springs, the elastic piece assembling component 43 is used for assembling elastic pieces, and the pin assembling component 44 is arranged along the square-shaped processing circulation groove 21.
Specifically, the number of the processing circulation cylinders 22 in this embodiment is four, the four processing circulation cylinders 22 are respectively disposed at four corners of the square-shaped processing circulation groove 21, and the four processing circulation cylinders 22 push the housing to circularly move in the square-shaped processing circulation groove 21.
The feeding mechanism 3 comprises a feeding seat 31, a feeding slideway 32 and a feeding clamping handle 33; the feeding seat 31 is arranged on one side of the rack 1, and a feeding vibrator is arranged in the feeding seat 31; the feeding slideway 32 is connected with the outlet of the feeding seat 31 and extends to the beginning end of the square-shaped processing circulating groove 21, and the feeding clamping handle 33 is arranged on one side of the feeding slideway 32.
The plum blossom piece assembling component 41 comprises a plum blossom piece storage seat 411, a plum blossom piece slide rail 412 and a plum blossom piece clamping hand 413; the plum blossom piece storage seat 411 is fixed on the rack 1, a plum blossom piece vibrator is arranged in the plum blossom piece storage seat 411, the plum blossom piece slide 412 is connected with an outlet of the plum blossom piece storage seat 411 and extends to the clip-shaped processing circulation groove 21, and the plum blossom piece clamping hand 413 is arranged on one side of the plum blossom piece slide 412.
The spring assembly 42 is located at the downstream of the plum blossom assembly 41; the spring assembly 42 comprises a spring storage seat 421, a spring slide 422 and a spring clamping hand 423; the spring storage seat 421 is fixed on the frame 1, a spring vibrator is arranged in the spring storage seat 421, the spring slideway 422 is connected with an outlet of the spring storage seat 421 and extends to the square-shaped processing circulation groove 21, and the spring clamp 423 is arranged on one side of the spring slideway 422.
Preferably, the spring assembly 42 further comprises a spring guide pin pushing cylinder 424 and a spring pressing cylinder 425; the spring guide pin pushing cylinder 424 and the spring clamping hand 423 are respectively arranged at two sides of the square-shaped processing circulation groove 21, and the spring guide pin pushing cylinder 424 is used for pushing a spring guide pin into a spring so as to fix the spring on the shell; the spring pressing cylinder 425 is arranged at the downstream of the spring guide pin pushing cylinder 424, the spring pressing cylinder 425 is arranged above the square-shaped processing circulating groove 21, and a piston rod of the spring pressing cylinder 425 is connected with a pressing block.
The spring assembly 43 is located downstream of the spring assembly 42; the elastic sheet assembly component 43 comprises an elastic sheet storage seat 431, an elastic sheet slide way 432, an elastic sheet placing cylinder 433 and an elastic sheet pressing cylinder 434; the elastic piece storage seat 431 is fixed on the rack 1, an elastic piece vibrator is arranged in the elastic piece storage seat 431, the elastic piece slide way 432 is connected with an outlet of the elastic piece storage seat 431 and extends to the shape returning machining circulation groove 21, the elastic piece placing cylinder 433 and the elastic piece pressing cylinder 434 are arranged above the shape returning machining circulation groove 21, a piston rod of the elastic piece placing cylinder 433 is used for placing the elastic piece conveyed from the elastic piece slide way 432 on the shell, and a piston rod of the elastic piece pressing cylinder 434 is connected with a pressure head for pressing the elastic piece onto the shell.
Preferably, the spring plate assembly component 43 further comprises a spring plate guide pin pushing cylinder 435, the spring plate guide pin pushing cylinder 435 and the spring plate placing cylinder 433 are respectively arranged on two sides of the square-shaped processing circulation slot 21, and the spring plate guide pin pushing cylinder 435 is used for pushing a spring plate guide pin into a spring plate to fix the spring plate to the housing; the elastic piece assembling component 43 further comprises an elastic piece turning cylinder 436 and an elastic piece turning block 437, the elastic piece turning cylinder 436 is arranged above the square-shaped processing circulation groove 21 and is positioned on one side of the elastic piece placing cylinder, and a piston rod of the elastic piece turning cylinder 436 is connected with the elastic piece turning block 437 and is used for turning the elastic piece.
The pin assembly 44 is located downstream of the spring assembly 43; the pin assembling component 44 comprises a pin assembling cylinder 441, the pin assembling cylinder 441 is arranged above the square-shaped machining circulating groove 21, and a piston rod of the pin assembling cylinder 441 faces the square-shaped machining circulating groove 21 and is used for assembling pins.
The pin assembling components 44 of this embodiment are two sets, and the two sets of pin assembling components 44 are sequentially disposed at the downstream of the loop processing circulation groove 21. Two sets of the pin mount assemblies 44 are used to hold and rivet 18.5mm and 17.5mm pins, respectively.
The single-hinge automatic assembly device further comprises a grease pouring mechanism.
Butter pouring mechanism includes butter bucket and oiling valve 5, the butter bucket is fixed in frame 1, oiling valve 5 with butter bucket intercommunication, oiling valve 5 set up in time shape processing circulation groove 21 top, oiling valve 5 is located shell fragment assembly 43 with between the pin assembly 44.
The utility model discloses a single hinge automatic assembly device's working process does:
first, the loading gripper 33 places the housing into the loop processing circulation tank 21.
Then, the processing cycle cylinder 22 pushes the shell to move forwards in the square-shaped processing cycle groove 21, the shell passes through the plum blossom piece assembling component 41, the spring assembling component 42, the elastic piece assembling component 43 and the pin assembling component 44 of the assembling mechanism 4 respectively, and the plum blossom piece assembling, the spring assembling, the elastic piece assembling and the pin assembling procedures are carried out in sequence. When the plum blossom piece is assembled, a pin with the diameter of 18.5mm is placed. When the spring is assembled, the guide pin is inserted and pressed by a pin of 18.5mm, and a pin of 17.5mm is placed. When the elastic sheet is assembled, the guide pin penetrates into the guide pin and presses the 17.5mm pin tightly. In the assembly process of the elastic sheets, in order to reduce abrasion in the transportation process, the grease pouring mechanism performs grease pouring on the semi-finished hinge product. When the elastic sheet is assembled, the elastic sheet needs to be turned over. When assembling the pins, the 18.5mm pins are firstly propped and tightly riveted by the first group of pin assembling components 44, and the 17.5mm pins are propped and tightly riveted by the second group of pin assembling components 44.
After the assembly is finished, a complete hinge is formed, and the hinge is blanked.
Use the utility model discloses a single hinge automatic assembly device just can accomplish the processing of a hinge about 1.4 seconds, and uses artificial processing probably to need about 15-20 seconds, has improved production efficiency greatly, reduces workman's intensity of labour, reduction in production cost, and production is more reliable, environmental protection.
Compared with the prior art, the single-hinge automatic assembly device realizes automatic feeding, automatic circulating conveying in the processing process and automatic assembly work for processing the hinge shell by arranging the die circulating mechanism, the feeding mechanism and the assembly mechanism, greatly improves the production efficiency, reduces the labor intensity of workers, reduces the production cost, and can also reduce the problem of poor quality stability caused by manual operation in automatic production; the square-shaped processing circulating groove can find faults in time and maintain the faults, and the problem of difficulty in maintenance caused by the arrangement of multiple layers of dies is avoided. The utility model discloses a single hinge automatic assembly device has degree of automation height, high, the low in production cost characteristics of production efficiency.
The above-mentioned embodiments only represent some embodiments of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for those skilled in the art, without departing from the spirit of the present invention, several variations and modifications can be made, which are within the scope of the present invention.
Claims (8)
1. The utility model provides a single hinge automatic assembly device which characterized in that: the device comprises a rack, and a mould circulating mechanism, a feeding mechanism and an assembling mechanism which are arranged on the rack;
the mould circulating mechanism comprises a square-shaped processing circulating groove and a plurality of processing circulating cylinders; the square-shaped machining circulation groove is formed in the rack, the plurality of machining circulation cylinders are respectively arranged on one side of the square-shaped machining circulation groove, and the plurality of machining circulation cylinders can push the shell to circularly move in the square-shaped machining circulation groove;
the feeding mechanism is arranged at the starting end of the loop-shaped processing circulating groove and is used for feeding materials to the loop-shaped processing circulating groove;
the assembly mechanism comprises a plum blossom piece assembly component, a spring assembly component, an elastic piece assembly component and a pin assembly component, wherein the plum blossom piece assembly component is used for assembling a plum blossom piece, the spring assembly component is used for assembling a spring, the elastic piece assembly component is used for assembling an elastic piece, and the pin assembly component is used for assembling a pin, and the plum blossom piece assembly component is arranged along the square-shaped processing circulation groove.
2. The automatic single-hinge assembling apparatus according to claim 1, wherein: the feeding mechanism comprises a feeding seat, a feeding slideway and a feeding tong; the feeding seat is arranged on one side of the rack, and a feeding vibrator is arranged in the feeding seat; the feeding slideway is connected with an outlet of the feeding seat and extends to the starting end of the square-back processing circulating groove, and the feeding tong is arranged on one side of the feeding slideway.
3. The automatic single-hinge assembling apparatus according to claim 1, wherein: the plum blossom piece assembling component comprises a plum blossom piece storage seat, a plum blossom piece slide way and a plum blossom piece clamping hand; the plum blossom piece storage seat is fixed on the rack, a plum blossom piece vibrator is arranged in the plum blossom piece storage seat, the plum blossom piece slide way is connected with an outlet of the plum blossom piece storage seat and extends to the square-shaped processing circulation groove, and the plum blossom piece clamping hand is arranged on one side of the plum blossom piece slide way.
4. The automatic single-hinge assembling apparatus according to claim 1, wherein: the spring assembly is positioned at the downstream of the plum blossom piece assembly; the spring assembly component comprises a spring storage seat, a spring slideway and a spring clamping hand; the spring storage seat is fixed on the rack, a spring vibrator is arranged in the spring storage seat, the spring slide way is connected with an outlet of the spring storage seat and extends to the square-shaped processing circulation groove, and the spring clamp is arranged on one side of the spring slide way.
5. The automatic single-hinge assembling apparatus according to claim 4, wherein: the spring assembly component also comprises a spring guide pin pushing cylinder and a spring pressing cylinder; the spring guide pin pushing cylinder and the spring clamp are respectively arranged on two sides of the square-shaped processing circulating groove, and the spring guide pin pushing cylinder is used for pushing the spring guide pin into the spring so as to fix the spring on the shell; the spring pressing air cylinder is arranged at the downstream of the spring guide pin pushing air cylinder, the spring pressing air cylinder is arranged above the square-shaped processing circulation groove, and a piston rod of the spring pressing air cylinder is connected with a pressing block.
6. The automatic single-hinge assembling apparatus according to claim 1, wherein: the spring plate assembly component is positioned at the downstream of the spring assembly component; the elastic sheet assembly component comprises an elastic sheet storage seat, an elastic sheet slide way, an elastic sheet placing cylinder and an elastic sheet pressing cylinder; the shell fragment is stored the seat and is fixed in the frame, the shell fragment is stored and is provided with the shell fragment vibrator in the seat, the shell fragment slide with the exit linkage that the seat was stored to the shell fragment extends to return shape processing circulation groove, the shell fragment place the cylinder and press the shell fragment cylinder set up in return shape processing circulation groove top, the piston rod that the cylinder was placed to the shell fragment is used for will certainly on the shell fragment that the shell fragment slide conveyed is placed to the shell, press the piston rod of shell fragment cylinder and be connected with a pressure head in order to be used for compressing tightly the shell fragment to the shell.
7. The automatic single-hinge assembling apparatus according to claim 6, wherein: the elastic sheet assembly component also comprises an elastic sheet guide pin pushing cylinder, the elastic sheet guide pin pushing cylinder and the elastic sheet placing cylinder are respectively arranged at two sides of the square-shaped processing circulation groove, and the elastic sheet guide pin pushing cylinder is used for pushing the elastic sheet guide pin into the elastic sheet so as to fix the elastic sheet on the shell; the elastic piece assembly component further comprises an elastic piece turning-up cylinder and an elastic piece turning-up block, the elastic piece turning-up cylinder is arranged above the square-shaped processing circulating groove and located on one side of the elastic piece placing cylinder, and a piston rod of the elastic piece turning-up cylinder is connected with the elastic piece turning-up block and used for turning up the elastic piece.
8. The automatic single-hinge assembling apparatus according to any one of claims 1 to 7, wherein: the pin assembling component is positioned at the downstream of the elastic sheet assembling component; the pin assembly component comprises a pin assembly cylinder, the pin assembly cylinder is arranged above the square-shaped processing circulation groove, and a piston rod of the pin assembly cylinder faces the square-shaped processing circulation groove and is used for assembling pins.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920904782.XU CN210255048U (en) | 2019-06-14 | 2019-06-14 | Single hinge automatic assembly device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920904782.XU CN210255048U (en) | 2019-06-14 | 2019-06-14 | Single hinge automatic assembly device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210255048U true CN210255048U (en) | 2020-04-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920904782.XU Active CN210255048U (en) | 2019-06-14 | 2019-06-14 | Single hinge automatic assembly device |
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| Country | Link |
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| CN (1) | CN210255048U (en) |
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2019
- 2019-06-14 CN CN201920904782.XU patent/CN210255048U/en active Active
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