CN210254739U

CN210254739U - Efficient cable joint production equipment

Info

Publication number: CN210254739U
Application number: CN201921250883.6U
Authority: CN
Inventors: 应剑刚; 吴昊; 叶国兵; 秦相妙
Original assignee: Zhejiang Lantian Cables Co ltd
Current assignee: Zhejiang Lantian Cables Co ltd
Priority date: 2019-08-05
Filing date: 2019-08-05
Publication date: 2020-04-07
Anticipated expiration: 2029-08-05

Abstract

The utility model discloses a high-efficiency cable joint production device, which comprises a base, wherein a fixed die base and two support rods are arranged on the base; a fixed die groove and a blanking hole are formed in the fixed die base; an installation rod is connected between the end parts of the two support rods, and an automatic lifting device and an installation plate are arranged on the installation rod; the mounting plate is provided with a first electric slide rail, a slide bar, a processing plate, a pushing hydraulic cylinder, a laser sensor and a second electric slide rail; a first laser cutter is arranged on the second electric slide rail; the push rod is provided with a second laser cutter; a dust collecting cavity is arranged in the fixed die holder and is connected with a suction pump; a plurality of dust suction holes are formed in the side wall of the fixed die groove. The utility model discloses not only can improve work efficiency, still have long service life, machining precision height, convenient operation, clearance convenience, security height, stability are good, structural strength is high, acquisition cost is low, punch a hole effectual and the little advantage of area.

Description

Efficient cable joint production equipment

Technical Field

The utility model relates to a cable joint apparatus for producing, especially high-efficient type cable joint production facility.

Background

The cable joint is a connecting device which is used for locking and fixing the incoming and outgoing lines at the joint of a cable and the cable or the tail end of the cable, and can play roles of water resistance, dust resistance, vibration resistance and the like; generally, in the process from raw materials to finished products, the cable joint needs to be subjected to processes of punching, tapping and the like alternately for multiple times by utilizing machines such as punching machines, wire drawing machines and the like, and in the real process, the joint raw materials need to be conveyed, loaded and discharged manually among different machines in different processes, so that the working efficiency is influenced; and in the whole production process, a plurality of machines of different types need to be purchased for production, and then the carrying path of workers is matched, so that the occupied area of the whole production equipment is larger. Therefore, the existing cable joint production equipment has the problems of low working efficiency and large occupied area.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a high-efficient type cable joint production facility. The utility model discloses not only can improve work efficiency, still have the little advantage of area.

The technical scheme of the utility model: the efficient cable joint production equipment comprises a base, wherein a fixed die holder is arranged in the middle of the base; a fixed die groove is formed in the middle of the fixed die base, and a blanking hole is formed in the bottom surface of the fixed die groove; supporting rods are arranged on two sides of the fixed die holder, and an installation rod is connected between the end parts of the two supporting rods; the mounting rod is provided with an automatic lifting device, and the automatic lifting device is connected with a mounting plate; a first electric slide rail is arranged on the bottom surface of the mounting plate; a sliding rod is arranged on the first electric sliding rail, and one end of the sliding rod is connected with a processing plate; a pushing hydraulic cylinder is arranged on the top surface of the processing plate, and a pushing rod is connected to the pushing hydraulic cylinder; a laser sensor is arranged on the side surface of the push rod, and an annular second electric slide rail is arranged above the laser sensor; a first laser cutter is arranged on the second electric slide rail; a second laser cutter is arranged on the bottom surface of the push rod; a dust collecting cavity is arranged in the fixed die base, and a suction pump is connected to one side surface of the dust collecting cavity; a plurality of dust collection holes communicated with the dust collection cavity are annularly distributed on the side wall of the fixed die groove; the laser sensor is electrically connected with the second electric sliding rail.

In the efficient cable joint production equipment, a T-shaped sliding ring groove is formed in the bottom surface of the mounting plate at a position corresponding to the first electric sliding rail, and the first electric sliding rail is arranged on the inner top surface of the sliding ring groove; a plurality of first electromagnets which are uniformly distributed in a ring shape are arranged on the inner bottom surface of the sliding ring groove; the sliding rod is sleeved with a limiting plate, and the limiting plate is arranged in the sliding ring groove; a first magnet is arranged on the bottom surface of the limiting plate, and a second magnet is arranged on one side of the first magnet; the magnetic pole directions of the first magnet and the second magnet are opposite, and the first magnet, the second magnet and the first electromagnet are arranged on the same vertical line.

In the efficient cable joint production equipment, the automatic lifting device comprises a lifting hydraulic cylinder arranged on the top surface of the mounting rod, and a lifting rod is arranged on the lifting hydraulic cylinder; one end of the lifting rod is connected with the top surface of the mounting plate, supporting rods are obliquely arranged on the two side surfaces of the lifting rod, and one end of each supporting rod is fixedly connected with the top surface of the mounting plate.

In the efficient cable joint production equipment, a light curtain counter is arranged on one side of the first electric slide rail; one end part of the sliding rod, which is close to the first electric sliding rail, is sleeved with a sliding head, and the radius of the sliding head is greater than the distance from the light curtain counter to the middle part of the first electric sliding rail; the first electric slide rail, the first laser cutter, the pushing hydraulic cylinder, the second laser cutter and the second electric slide rail are all electrically connected with the light curtain counter.

In the efficient cable joint production equipment, a plurality of ejecting plates which are uniformly distributed in an annular shape are arranged on the circumference of the blanking hole, and a second electromagnet is arranged on the top surface of each ejecting plate; the bottom surface of each ejector plate is connected with an ejector rod, and one end of each ejector rod is connected with an ejector cylinder; and a photoelectric sensor is arranged on one side surface of each ejection plate and is electrically connected with the ejection cylinder.

In the efficient cable joint production equipment, the position corresponding to each ejector plate on the inner bottom surface of the fixed die groove is provided with the mounting groove, and the position corresponding to the ejector rod in the middle of the inner bottom surface of the mounting groove is provided with the ejection channel.

In the efficient cable joint production equipment, the blanking hole is communicated with the dust collection cavity.

Compared with the prior art, the utility model discloses improved cable joint production facility in the past, through be provided with cover half and installation pole on the base, be provided with automatic lifting device on the installation pole, first electronic slide rail and catch bar, be provided with second laser cutter on the bottom surface of catch bar, utilize automatic lifting device to drive the catch bar and rise or descend automatically, thereby drive the second laser cutter and rise or descend, and then cooperate first electronic slide rail to drive the catch bar and carry out the circular motion, thereby realize that second laser cutter descends while carrying out the circular motion, thereby can carry out the work of punching a hole to the joint raw materials, the working method that punches a hole through the mode of punching a hole in the past has been changed, not only the effect of punching a hole has been improved, can also avoid because of the wearing and tearing that the impact produced to machinery, thereby prolong life; the laser sensor and the second electric slide rail are arranged on the side face of the push rod, the first laser cutter is arranged on the second electric slide rail, and in the process of punching by driving the push rod to descend along with the automatic lifting device, when the push rod descends to a certain distance, the laser sensor enters the punched hole in the joint raw material, the laser sensor controls the second electric slide rail to start, so that the second electric slide rail can drive the first laser sensor to do circular motion, the wire drawing work on the inner wall of the punched hole of the joint raw material is realized, the wire drawing while punching is realized, and the working efficiency is improved; the punching and the wire drawing are integrated on the same machine, so that the mode that two machines are required to be purchased for operation in the prior art is changed, the occupied area is reduced, the purchasing cost is reduced, and the operation is facilitated; the blanking holes are formed in the ground of the fixed die groove, so that cut waste materials can enter the fixed die seat independently and cannot fall around, and cleaning is facilitated; simultaneously, through being provided with the dust collecting chamber in the cover half seat, be provided with the dust absorption hole on the lateral wall of cover half recess, can inhale the dust collecting chamber through the dust absorption hole with the dust etc. that punch a hole and wire drawing in-process produced, avoid the dust to waft in the air, reduced the injury to the operative employee, improved the security. In addition, the utility model discloses still through be provided with the slip annular on the mounting panel, be provided with first electro-magnet on the interior bottom surface of slip annular, catch up with being provided with the limiting plate through sliding again, be provided with first magnet and second magnet on the bottom surface of limiting plate, utilize the mutual cooperation of slip annular and limiting plate, can carry out a support to the slide bar to the stability of structure has been improved; the first electromagnet, the first magnet and the second magnet are arranged by utilizing the principles that the electromagnets are generated, the same poles of the magnets attract each other and the opposite poles repel each other, so that the friction force between the limiting plate and the sliding ring groove support when the sliding rod performs circular motion again can be reduced, and the service life is further prolonged; the supporting rods are arranged on the two side faces of the lifting device, so that the mounting plate can be more stably arranged on the lifting rod by the aid of the supporting rods, acting force on the lifting rod when the mounting plate is impacted can be relieved, structural strength is improved, and operation stability is further improved; the light curtain counter is arranged on one side of the first electric slide rail, and the slide rod is sleeved with the slide head, so that the slide head passes through the light curtain counter once when the slide rod rotates for one circle, the rotating circle number of the slide rod can be accurately controlled, the working time of the second laser cutter and the first laser cutter can be controlled, and the processing effect is improved; but also can adapt to the processing requirements of different modes, different sizes and different shapes by changing the touch value of the light curtain counter (namely setting the number of turns of rotation), thereby expanding the application range; by arranging the ejection cylinder and the ejection plate, the ejection cylinder is utilized to drive the ejection plate to move, so that the processed finished product can be automatically demoulded, and the working efficiency is further improved; the second electromagnet is arranged on the top surface of the ejection plate, so that the joint raw material can be attracted and fixed by the second electromagnet, and the joint raw material can be prevented from shifting in the machining process by matching with the fixed die groove, and the machining precision is improved; by arranging the photoelectric sensor, whether the finished product is completely pushed out by the ejector plate can be judged, so that a worker can operate the ejector plate in time, and the follow-up work is facilitated; through setting up mounting groove and ejecting passageway, made things convenient for the removal of ejector plate and ejector pin, made things convenient for the use. Therefore, the utility model discloses not only can improve work efficiency, still have long service life, machining precision height, convenient operation, clearance convenience, security height, stability are good, structural strength is high, acquisition cost is low, punch a hole effectual and the little advantage of area.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

FIG. 2 is a schematic view of the internal structure of the mounting plate;

FIG. 3 is an enlarged view of a portion of FIG. 1 at A;

FIG. 4 is an enlarged view of a portion of FIG. 1 at B;

fig. 5 is a partially enlarged view at C in fig. 1.

The labels in the figures are: 1-a base, 2-a stationary mold base, 3-a stationary mold groove, 4-a blanking hole, 5-a support bar, 6-an installation bar, 7-an automatic lifting device, 8-an installation plate, 9-a first electric slide rail, 10-a slide bar, 11-a processing plate, 12-a pushing hydraulic cylinder, 13-a pushing bar, 14-a laser sensor, 15-a second electric slide rail, 16-a first laser cutter, 17-a second laser cutter, 18-a dust collection chamber, 19-a suction pump, 20-a dust collection hole, 21-a slide ring groove, 22-a first electromagnet, 23-a limiting plate, 24-a first magnet, 25-a second magnet, 26-a lifting hydraulic cylinder, 27-a lifting bar, 28-a support bar, 29-a light curtain counter, 30-a sliding head, 31-an ejector plate, 32-a second electromagnet, 33-an ejector rod, 34-an ejector cylinder, 35-a photoelectric sensor, 36-a mounting groove and 37-an ejector channel.

Detailed Description

The following description is made with reference to the accompanying drawings and examples, but not to be construed as limiting the invention.

Examples are given. The efficient cable joint production equipment is shown in figures 1 to 5 and comprises a base 1, wherein a fixed die holder 2 is arranged in the middle of the base 1; a fixed die groove 3 is formed in the middle of the fixed die base 2, and a blanking hole 4 is formed in the bottom surface of the fixed die groove 3; supporting rods 5 are arranged on two sides of the fixed die holder 2, and an installation rod 6 is connected between the end parts of the two supporting rods 5; an automatic lifting device 7 is arranged on the mounting rod 6, and a mounting plate 8 is connected to the automatic lifting device 7; a first electric slide rail 9 is arranged on the bottom surface of the mounting plate 8; a sliding rod 10 is arranged on the first electric sliding rail 9, and one end of the sliding rod 10 is connected with a processing plate 11; a pushing hydraulic cylinder 12 is arranged on the top surface of the processing plate 11, and a pushing rod 13 is connected to the pushing hydraulic cylinder 12; a laser sensor 14 is arranged on the side surface of the push rod 13, and an annular second electric slide rail 15 is arranged above the laser sensor 14; a first laser cutter 16 is arranged on the second electric slide rail 15; a second laser cutter 17 is arranged on the bottom surface of the push rod 13; a dust collecting cavity 18 is arranged in the fixed die holder 2, and a suction pump 19 is connected to one side surface of the dust collecting cavity 18; a plurality of dust collection holes 20 communicated with the dust collection cavity 18 are annularly distributed on the side wall of the fixed die groove 3; the laser sensor 14 is electrically connected with the second electric slide rail 15.

A T-shaped sliding ring groove 21 is formed in the position, corresponding to the first electric sliding rail 9, on the bottom surface of the mounting plate 8, and the first electric sliding rail 9 is arranged on the inner top surface of the sliding ring groove 21; a plurality of first electromagnets 22 which are uniformly distributed in a ring shape are arranged on the inner bottom surface of the sliding ring groove 21; a limiting plate 23 is sleeved on the sliding rod 10, and the limiting plate 23 is arranged in the sliding ring groove 21; a first magnet 24 is arranged on the bottom surface of the limiting plate 23, and a second magnet 25 is arranged on one side of the first magnet 24; the magnetic pole directions of the first magnet 24 and the second magnet 25 are opposite, and the first magnet 24, the second magnet 25 and the first electromagnet 22 are arranged on the same vertical line; the automatic lifting device 7 comprises a lifting hydraulic cylinder 26 arranged on the top surface of the mounting rod 6, and a lifting rod 27 is arranged on the lifting hydraulic cylinder 26; one end of the lifting rod 27 is connected with the top surface of the mounting plate 8, the two side surfaces of the lifting rod 27 are respectively provided with a support rod 28 in an inclined manner, and one end of each support rod 28 is fixedly connected with the top surface of the mounting plate 8; a light curtain counter 29 is arranged on one side of the first electric slide rail 9; one end part of the sliding rod 10 close to the first electric sliding rail 9 is sleeved with a sliding head 30, and the radius of the sliding head 30 is greater than the distance from the light curtain counter 29 to the middle part of the first electric sliding rail 9; the first electric slide rail 9, the first laser cutter 16, the pushing hydraulic cylinder 12, the second laser cutter 17 and the second electric slide rail 15 are electrically connected with a light curtain counter 29; a plurality of ejecting plates 31 which are uniformly distributed in an annular shape are arranged on the circumference of the blanking hole 4, and a second electromagnet 32 is arranged on the top surface of each ejecting plate 31; the bottom surface of each ejector plate 31 is connected with an ejector rod 33, and one end of each ejector rod 33 is connected with an ejector cylinder 34; a photoelectric sensor 35 is arranged on one side surface of each ejection plate 31, and the photoelectric sensor 35 is electrically connected with the ejection cylinder 34; a mounting groove 36 is formed in the inner bottom surface of the fixed die groove 3 at a position corresponding to each ejector plate 31, and an ejector channel 37 is formed in the middle of the inner bottom surface of the mounting groove 36 at a position corresponding to the ejector rod 33; the blanking hole 4 communicates with a dust collecting chamber 18.

The working principle is as follows: the laser sensor 14 used in the utility model adopts the models of RSDT-DLS-B-30, ILD 2200-100 or DAN-30-150, etc.; the used photoelectric sensor 35 adopts E3-JK-R2S3, BX701-DFR or BM200-DDT and other models; the light curtain counter 29 is KS-5500, ESCL-16-20 or ESCL-32-10.

When the production work of the cable joint is started, the whole equipment is connected with an external power supply, so that the laser sensor 14, the light curtain counter 29 and the photoelectric sensor 35 are automatically started; then, the joint raw material to be processed is placed in the fixed die groove 3, the second electromagnet 32 is electrified with direct current, and by utilizing the electromagnetic generation principle, the second electromagnet 32 generates a magnetic field after being electrified, so that the generated magnetic field can more stably fix the joint raw material in the fixed die groove 3; then, the first electric slide rail 9, the second laser cutter 17 and the lifting hydraulic cylinder 26 are started simultaneously, the lifting hydraulic cylinder 26 drives the lifting rod 27 to move downwards towards the fixed mold base 2 after being started, the lifting rod 27 drives the mounting plate 8 to move downwards when moving, the mounting plate 8 drives the slide rod 10 to move downwards when moving downwards, the slide rod 10 drives the processing plate 11 to move downwards when moving downwards, the processing plate 11 drives the second laser cutter 17 to move downwards when moving downwards, and therefore the raw material of the joint below the second laser cutter 17 is cut; meanwhile, the first electric slide rail 9 is started to drive the slide rod 10 to move along the first electric slide rail 9, so that the slide rod 10 performs circular motion, and the second laser cutter 17 can perform punching work on joint raw materials; the cut and separated waste material enters the dust collecting chamber 18 through the blanking hole 4.

After the second laser cutter 17 is started for a period of time, the pushing hydraulic cylinder 12 is started, the pushing hydraulic cylinder 12 drives the pushing rod 13 to move downwards after being started, and the pushing rod 13 moves downwards to enable the first laser cutter 16 and the laser sensor 14 to move downwards; after the laser sensor 14 moves into a hole punched in the joint raw material, the inner wall of the joint raw material can shield and reflect the laser of the laser sensor 14, so that the laser sensor 14 receives the reflected laser, at the moment, the laser sensor 14 can control the second electric slide rail 15 and the first laser cutter 16 to start, the second electric slide rail 15 can drive the first laser cutter 16 to perform circular motion when being started, and then the downward thrust of the push rod 13 is matched, so that the first laser cutter 16 can perform thread cutting on the inner wall of the joint raw material to complete tapping work; in the whole punching and tapping process, the suction pump 19 is always started, so that the air pressure in the dust collection cavity 18 is reduced, the pressure difference between the inner long rope and the outer long rope is reduced, the dust and the like generated in the production process can be sucked into the dust collection cavity 18 through the dust suction hole 20, the dust amount in the air is reduced, and the operation safety is improved; meanwhile, in the rotation process of the sliding rod 10, the sliding head 30 on the sliding rod 10 moves along with the sliding rod, when the sliding rod 10 rotates for one circle, the sliding head 30 passes through the light curtain counter 29 once, the light curtain counter 29 counts once, when the count value of the light curtain counter 29 reaches a set value, the processing is finished, at this time, the first electric sliding rail 9, the pushing hydraulic cylinder 12, the second electric sliding rail 15, the first laser cutter 16, the second laser cutter 17 and the lifting hydraulic cylinder 26 stop working simultaneously, so that the mounting plate and the processing plate return to the initial positions, and the punching and tapping work is finished.

After the punching and tapping work is finished, the second electromagnet 32 is controlled to be powered off, the ejection cylinder 34 is controlled to be started at the same time, and a magnetic field cannot be generated after the second electromagnet 32 is powered off, so that the joint raw material can be separated from the ejection plate 31; after the ejection cylinder 34 is started, the ejection rod 33 can be driven to move upwards, and the ejection rod 33 can drive the ejection plate 31 to move upwards by moving upwards, so that the ejection plate 31 can push the processed joint upwards to be separated from the fixed die groove 3; when the ejector plate 31 is separated from the fixed mold groove 3, the photoelectric sensor 35 on the side surface of the ejector plate 31 detects light and generates current, so that the ejection cylinder 34 is controlled to pause, and after the processed cable joint is taken down, the ejection cylinder 34 is controlled to stop, so that the ejector plate 31 returns to the original position, and the whole processing work is completed.

Claims

1. High-efficient type cable joint production facility, its characterized in that: comprises a base (1), wherein a fixed die holder (2) is arranged in the middle of the base (1); a fixed die groove (3) is formed in the middle of the fixed die holder (2), and a blanking hole (4) is formed in the bottom surface of the fixed die groove (3); supporting rods (5) are arranged on two sides of the fixed die holder (2), and an installation rod (6) is connected between the end parts of the two supporting rods (5); an automatic lifting device (7) is arranged on the mounting rod (6), and a mounting plate (8) is connected to the automatic lifting device (7); a first electric slide rail (9) is arranged on the bottom surface of the mounting plate (8); a sliding rod (10) is arranged on the first electric sliding rail (9), and one end of the sliding rod (10) is connected with a processing plate (11); a pushing hydraulic cylinder (12) is arranged on the top surface of the processing plate (11), and a pushing rod (13) is connected to the pushing hydraulic cylinder (12); a laser sensor (14) is arranged on the side surface of the push rod (13), and an annular second electric slide rail (15) is arranged above the laser sensor (14); a first laser cutter (16) is arranged on the second electric slide rail (15); a second laser cutter (17) is arranged on the bottom surface of the push rod (13); a dust collecting cavity (18) is arranged in the fixed die holder (2), and a suction pump (19) is connected to one side surface of the dust collecting cavity (18); a plurality of dust suction holes (20) communicated with the dust collection cavity (18) are annularly distributed on the side wall of the fixed die groove (3); the laser sensor (14) is electrically connected with the second electric slide rail (15).

2. A highly efficient cable joint production apparatus as claimed in claim 1, wherein: a T-shaped sliding ring groove (21) is formed in the position, corresponding to the first electric sliding rail (9), on the bottom surface of the mounting plate (8), and the first electric sliding rail (9) is arranged on the inner top surface of the sliding ring groove (21); a plurality of first electromagnets (22) which are uniformly distributed in a ring shape are arranged on the inner bottom surface of the sliding ring groove (21); a limiting plate (23) is sleeved on the sliding rod (10), and the limiting plate (23) is arranged in the sliding ring groove (21); a first magnet (24) is arranged on the bottom surface of the limiting plate (23), and a second magnet (25) is arranged on one side of the first magnet (24); the magnetic pole directions of the first magnet (24) and the second magnet (25) are opposite, and the first magnet (24), the second magnet (25) and the first electromagnet (22) are arranged on the same vertical line.

3. A highly efficient cable joint production apparatus as claimed in claim 1, wherein: the automatic lifting device (7) comprises a lifting hydraulic cylinder (26) arranged on the top surface of the mounting rod (6), and a lifting rod (27) is arranged on the lifting hydraulic cylinder (26); one end of the lifting rod (27) is connected with the top surface of the mounting plate (8), the two side surfaces of the lifting rod (27) are respectively provided with a support rod (28) in an inclined mode, and one end of each support rod (28) is fixedly connected with the top surface of the mounting plate (8).

4. A highly efficient cable joint production apparatus as claimed in claim 1, wherein: a light curtain counter (29) is arranged on one side of the first electric slide rail (9); one end part of the sliding rod (10) close to the first electric sliding rail (9) is sleeved with a sliding head (30), and the radius of the sliding head (30) is greater than the distance from the light curtain counter (29) to the middle part of the first electric sliding rail (9); the first electric slide rail (9), the first laser cutter (16), the pushing hydraulic cylinder (12), the second laser cutter (17) and the second electric slide rail (15) are all electrically connected with the light curtain counter (29).

5. A highly efficient cable joint production apparatus as claimed in claim 1, wherein: a plurality of ejecting plates (31) which are uniformly distributed in an annular shape are arranged on the circumference of the blanking hole (4), and a second electromagnet (32) is arranged on the top surface of each ejecting plate (31); the bottom surface of each ejector plate (31) is connected with an ejector rod (33), and one end of each ejector rod (33) is connected with an ejector cylinder (34); and a photoelectric sensor (35) is arranged on one side surface of each ejection plate (31), and the photoelectric sensor (35) is electrically connected with the ejection cylinder (34).

6. A high efficiency type cable joint production apparatus as claimed in claim 5, wherein: the position department that corresponds every liftout plate (31) on the interior bottom surface of cover half recess (3) all is equipped with mounting groove (36), and the position department that corresponds knock-out pole (33) in the middle part of the interior bottom surface of mounting groove (36) is equipped with ejecting passageway (37).

7. A high efficiency type cable joint production apparatus according to any one of claims 1 to 6, wherein: the blanking hole (4) is communicated with the dust collection cavity (18).