CN210254207U - Intelligent integral ladle pouring device - Google Patents
Intelligent integral ladle pouring device Download PDFInfo
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- CN210254207U CN210254207U CN201920480027.3U CN201920480027U CN210254207U CN 210254207 U CN210254207 U CN 210254207U CN 201920480027 U CN201920480027 U CN 201920480027U CN 210254207 U CN210254207 U CN 210254207U
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- ladle
- core
- stirring frame
- controller
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Abstract
The utility model relates to a metal casting equipment field that gets into the casting mould specifically is an intelligent integral type ladle pouring device. The utility model provides an intelligent integral type ladle pouring device, includes spacing seat of ladle (1), characterized by: the device also comprises a core die (2), a rotary distributor (3), a stirring frame (4), a stirrer (5), a dust remover (6), a water feeder (7), a cleaning machine (8), a weight sensor (9) and a controller (10), wherein the bottom of the core die (2) is fixed on the steel ladle limiting seat (1); the stirring frame (4) covers the steel ladle limiting seat (1), and the stirrer (5) is fixed on the stirring frame (4); the rotary distributor (3) is provided with a weight sensor (9), and the rotary distributor (3), the stirrer (5) and the weight sensor (9) are all connected with a controller (10) through signal lines. The utility model discloses the pouring quality is high, ladle long service life, and refractory material puts in control accuracy.
Description
Technical Field
The utility model relates to a metal casting equipment field that gets into the casting mould specifically is an intelligent integral type ladle pouring device.
Background
The ladle pouring is a key process in steel smelting, the ladle is built by building a plurality of refractory bricks at present, gaps inevitably exist among the refractory bricks, molten iron can erode the ladle along the gaps when the ladle is used, so that the service life of the ladle is shortened to only 60-100 furnaces, the service life of the ladle can reach less than one third of that of 100 furnaces, and the ladle integral pouring technology is an effective way for prolonging the ladle age, reducing the consumption of refractory materials and reducing the pollution of the refractory materials to the molten steel. However, the weight control of the refractory material for pouring by the currently adopted ladle pouring equipment mostly depends on the experience of operators, the pouring process is not strict, the refractory material consumption is large, the pouring quality is poor, and the service life of the poured ladle is not long.
SUMMERY OF THE UTILITY MODEL
In order to overcome prior art's defect, provide a pouring equipment that pouring quality is high, ladle long service life, resistant material put in control accuracy, the utility model discloses an intelligent integral type ladle pouring device.
The utility model discloses a following technical scheme reaches the invention purpose:
the utility model provides an intelligent integral type ladle pouring device, includes the spacing seat of ladle, characterized by: also comprises a core mould, a rotary distributor, a stirring frame, a stirrer, a dust remover, a water feeder, a cleaning machine, a weight sensor and a controller,
the cross section of the core mould is annular, the core mould is composed of a shell and a core, the core is arranged in the shell, the central axes of the core and the shell are mutually overlapped, a pouring area of the core mould is formed between the shell and the core, and the bottom of the core mould is fixed on a ladle limiting seat;
the support of the rotary distributing device is fixed at the center of the top end face of the core mold core, the discharge port of the rotary distributing device is over against the pouring area of the core mold, and the rotation center of the rotary distributing device is positioned on the central axis of the core mold core;
the bottom of the stirring frame is provided with a roller, the stirring frame covers the outside of the steel ladle limiting seat, the stirring machine is fixed on the stirring frame, a discharge port of the stirring machine is over against a feed port of the rotary distributor, and the stirring frame is also provided with a dust remover, a water feeder and a cleaning machine;
the rotary distributing device is provided with a weight sensor, the rotary distributing device, the stirrer and the weight sensor are all connected with a controller through signal lines, and the controller is also arranged on the stirring frame.
The intelligent integral ladle pouring device is characterized in that: at least two vibrating machines are arranged on the inner side wall of the core mould shell, and the vibrating machines are also connected with a controller through signal lines.
The intelligent integral ladle pouring device is characterized in that: the ladle limiting seat is arranged in the pit, and the stirring frame is arranged on the ground around the pit.
The intelligent integral ladle pouring device is characterized in that: the controller is a programmable controller.
The utility model discloses during the use, the mixer drops into rotatory distributing device after stirring with resistant material, rotatory distributing device limit is rotatory the limit will drop into the pouring area of mandrel through the resistant material of stirring, weight sensor records the weight and the input controller of throwing resistant material in real time when throwing the material, the internal resistant material that is stored with in the controller puts in the demand volume, when resistant material puts in weight and reaches the demand volume, controller control mixer and rotatory distributing device stop throwing the material, avoid resistant material extravagant, if be equipped with the bobbing machine, bobbing machine synchronous oscillation when throwing the material, with the resistant material in the tamping mandrel pouring area, prevent that resistant material can't drop into the pouring area with the demand volume is whole because of not closely knit.
The utility model discloses can be used to permanent layer of molten steel jar and working layer, applicable in ground ladle pouring and the pouring of secret ladle. The utility model discloses following beneficial effect has: the pouring quality is high, the service life of the ladle is long, and the refractory material feeding control is accurate.
Drawings
Fig. 1 is a front view of the present invention;
fig. 2 is a plan view of the present invention.
Detailed Description
The invention is further illustrated by the following specific examples.
Example 1
The utility model provides an intelligent integral type ladle pouring device, includes spacing seat 1 of ladle, mandrel 2, rotatory distributing device 3, stirring frame 4, mixer 5, dust remover 6, water feeder 7, cleaning machine 8, weight sensor 9 and controller 10, as shown in fig. 1 and fig. 2, concrete structure is:
the cross section of the core mold 2 is annular, the core mold 2 is composed of a shell and a core, the core is arranged in the shell, the central axes of the core and the shell are superposed with each other, a pouring area of the core mold 2 is formed between the shell and the core, and the bottom of the core mold 2 is fixed on the ladle limiting seat 1;
a support of the rotary distributing device 3 is fixed at the center of the top end face of the core mold 2, a discharge port of the rotary distributing device 3 is over against a pouring area of the core mold 2, and the rotation center of the rotary distributing device 3 is positioned on the central axis of the core mold 2;
the bottom of the stirring frame 4 is provided with a roller, the stirring frame 4 covers the outside of the steel ladle limiting seat 1, the stirring machine 5 is fixed on the stirring frame 4, the discharge hole of the stirring machine 5 is over against the feed inlet of the rotary distributor 3, and the stirring frame 4 is also provided with a dust remover 6, a water feeder 7 and a cleaning machine 8;
the rotary distributor 3 is provided with a weight sensor 9, the rotary distributor 3, the stirrer 5 and the weight sensor 9 are all connected with a controller 10 through signal lines, and the controller 10 is also arranged on the stirring frame 4.
In this embodiment: at least two vibrating machines 11 are arranged on the inner side wall of the shell of the core mould 2, and the vibrating machines 11 are also connected with a controller 10 through signal lines.
In this embodiment: the ladle limiting seat 1 is arranged in the pit 12, and the stirring frame 4 is arranged on the ground around the pit 12.
In this embodiment: the controller 10 is a programmable controller.
When the device is used in the embodiment, the stirring machine 5 stirs the refractory materials and then puts the refractory materials into the rotary distributing device 3, the rotary distributing device 3 rotates while putting the stirred refractory materials into the pouring area of the core mold 2, the weight sensor 9 measures the weight of the thrown refractory materials in real time during feeding and inputs the weight into the controller 10, the required refractory material throwing amount is stored in the controller 10, when the refractory material throwing weight reaches the required amount, the controller 10 controls the stirring machine 5 and the rotary distributing device 3 to stop throwing the refractory materials, so that the refractory material waste is avoided, if the vibrating machine 11 is arranged, the vibrating machine 11 synchronously vibrates during feeding, so as to tamp the refractory materials in the pouring area of the core mold 2, and the refractory materials are prevented from being fully thrown into the pouring area due to incompact.
The embodiment can be used for a permanent layer and a working layer of a molten steel tank, and can be suitable for ground ladle pouring and underground ladle pouring.
Claims (4)
1. The utility model provides an intelligent integral type ladle pouring device, includes spacing seat of ladle (1), characterized by: also comprises a core mould (2), a rotary distributor (3), a stirring frame (4), a stirrer (5), a dust remover (6), a water feeder (7), a cleaning machine (8), a weight sensor (9) and a controller (10),
the cross section of the core mold (2) is annular, the core mold (2) is composed of a shell and a mold core, the mold core is arranged in the shell, the central axes of the mold core and the shell are superposed with each other, a pouring area of the core mold (2) is formed between the shell and the mold core, and the bottom of the core mold (2) is fixed on the ladle limiting seat (1);
a support of the rotary distributor (3) is fixed at the center of the top end face of the core mold (2), a discharge port of the rotary distributor (3) is over against a pouring area of the core mold (2), and the rotation center of the rotary distributor (3) is positioned on the central axis of the core mold (2);
the bottom of the stirring frame (4) is provided with a roller, the stirring frame (4) covers the outside of the ladle limiting seat (1), the stirring machine (5) is fixed on the stirring frame (4), the discharge hole of the stirring machine (5) is over against the feed inlet of the rotary distributing device (3), and the stirring frame (4) is also provided with a dust remover (6), a water feeder (7) and a cleaning machine (8);
the rotary distributor (3) is provided with a weight sensor (9), the rotary distributor (3), the stirrer (5) and the weight sensor (9) are all connected with a controller (10) through signal lines, and the controller (10) is also arranged on the stirring frame (4).
2. The intelligent integrated ladle pouring device according to claim 1, wherein: at least two vibrating machines (11) are arranged on the inner side wall of the shell of the core mould (2), and the vibrating machines (11) are also connected with a controller (10) through signal lines.
3. The intelligent integrated ladle pouring device according to claim 1 or 2, wherein: the ladle limiting seat (1) is arranged in the pit (12), and the stirring frame (4) is arranged on the ground around the pit (12).
4. The intelligent integrated ladle pouring device according to claim 3, wherein: the controller (10) is a programmable controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920480027.3U CN210254207U (en) | 2019-04-10 | 2019-04-10 | Intelligent integral ladle pouring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920480027.3U CN210254207U (en) | 2019-04-10 | 2019-04-10 | Intelligent integral ladle pouring device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210254207U true CN210254207U (en) | 2020-04-07 |
Family
ID=70022070
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920480027.3U Active CN210254207U (en) | 2019-04-10 | 2019-04-10 | Intelligent integral ladle pouring device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210254207U (en) |
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2019
- 2019-04-10 CN CN201920480027.3U patent/CN210254207U/en active Active
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