CN206732072U - A kind of more ingot casting devices of a disk - Google Patents
A kind of more ingot casting devices of a disk Download PDFInfo
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- CN206732072U CN206732072U CN201720527724.0U CN201720527724U CN206732072U CN 206732072 U CN206732072 U CN 206732072U CN 201720527724 U CN201720527724 U CN 201720527724U CN 206732072 U CN206732072 U CN 206732072U
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- chassis
- installing zone
- casting
- ingot
- cushion block
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Abstract
It the utility model is related to a kind of more ingot casting devices of a disk, belong to steel ingot production technical field, including bottom plate, running channel is connected with the middle part of the bottom plate, the installing zone of chassis one and the installing zone of chassis two are provided with the bottom plate, the installing zone of chassis one is provided with chassis one, and the installing zone of chassis two is provided with chassis two, the lower section on the chassis two is provided with cushion block, and molten steel channel is left in the middle part of the cushion block.The utility model has the steel ingot of different size of can casting simultaneously, the advantages of being able to ensure that the casting quality of steel ingot while steel ingot production efficiency is improved.
Description
Technical field
A kind of more ingot casting devices of a disk are the utility model is related to, belongs to steel ingot production technical field, is particularly suitable for use in not
The casting of same specification steel ingot.
Background technology
When at present, using steel ladle teeming, for the consideration of casting liquid steel temperature, it should try one's best steel ladle once
Molten steel casting is completed, and avoids Baogang's water from repeatedly being poured the problem of liquid steel temperature is inconsistent in fluid origin casting every time, by
, there is the casting mode of the more ingots of a disk in this, i.e., places multiple ingot moulds on a casting chassis, can be disposably by steel ladle
Molten steel be cast in multiple ingot moulds.
Chinese utility model patent CN101623757A, a kind of casting chassis and suspender are disclosed, as depicted in figs. 1 and 2,
Centre runner brick 10 and radial combination refractory brick 9 are built by laying bricks or stones in the circular groove 6 of casting moulds 7, in the pouring channel of centre runner brick 10
Entrance top is fixed with middle cast tube 3, and multiple ingot moulds 5 are fixed with radial combination refractory brick 9.In order to produce different rule
The steel ingot of lattice, as shown in Fig. 2 the ingot mould 5 of different size and quantity is placed, so as to realize once 0.25 ton of steel ingot 32 of casting
Only, 0.5 ton of 24, steel ingot, 1 or 1.5 ton of 8, steel ingot, 2.5 tons of 4, steel ingots.But it can only be cast one kind using same Baogang's water
The steel ingot of specifications and models, when the same gauge steel ingot negligible amounts of production requirement, use this kind casting mode can exist with
Lower problem：First, it is necessary to cast twice, will the steel ingots of two kinds of different sizes cast to be formed respectively；Second, waste of materials, single
The same specification steel ingot of secondary casting can be more than production requirement, and the steel ingot of unnecessary casting causes production to waste.Or it can be poured at one
Casting places the ingot mould of different size simultaneously on chassis, but casting defect occurs, reason is, due to different size steel ingot
Casting time it is different, therefore the height of different size ingot mould is different, but is necessary to ensure that at the end of casting on molten steel
Plane keeps highly consistent, when placing the ingot mould of different size on same casting chassis, in order to ensure molten steel after casting
Upper level is consistent, it is necessary to be modified to one of which ingot mould, once the height of ingot mould increases, due to volume of casting
Constant, then its diameter of section can diminish, and thus can influence the mobility of molten steel during casting, casting defect occur, such as pour cast steel
Ingot surface is cracked or steel ingot inside there is shrinkage cavity, loose.Therefore, needing design one kind badly can cast different size simultaneously
The forging type of steel ingot.
The content of the invention
To solve technical deficiency above, the utility model provides a kind of more ingot casting devices of a disk, can be simultaneously
The steel ingot of casting different size, the casting quality of steel ingot is able to ensure that while steel ingot production efficiency is improved.
The technical solution of the utility model is as follows：A kind of more ingot casting devices of a disk, including bottom plate, the middle part of the bottom plate
Running channel is connected with, the installing zone of chassis one and the installing zone of chassis two are provided with the bottom plate, the installing zone of chassis one is provided with
Chassis one, the installing zone of chassis two are provided with chassis two, and the lower section on the chassis two is provided with cushion block, stayed in the middle part of the cushion block
There is molten steel channel.
The technical solution of the utility model also includes：The installing zone of chassis one and the installing zone of chassis two are with the center line of bottom plate
Centered on be arranged symmetrically.
The technical solution of the utility model also includes：The installing zone of chassis one and the installing zone of chassis two are arranged at intervals.
The technical solution of the utility model also includes：The quantity of the installing zone of chassis one and the installing zone of chassis two is two
It is individual.
The technical solution of the utility model also includes：The installing zone of chassis three is provided with the bottom plate, the chassis three is pacified
Dress is provided with chassis three in area, and the lower section on the chassis three is provided with cushion block three, and the height of the cushion block three is more than the cushion block
Height, molten steel channel is left at the middle part of the cushion block three.
The technical solution of the utility model also includes：The cushion block is built by laying bricks or stones and formed up and down by cushion block matrix.
The utility model additionally provides a kind of more ingot casting methods of a disk, mainly includes the following steps that：
Step 1, load chassis one in the installing zone of chassis one of bottom plate, ingot mould one is placed on chassis one；
Step 2, cushion block is initially charged with the installing zone of chassis two of bottom plate, is reloaded into chassis two, is placed afterwards on chassis two
Ingot mould two, and adjusting pad tile height makes the upper plane of ingot mould two concordant with the upper plane of ingot mould one；
Step 3, molten steel of being cast into running channel.
The technical solution of the utility model also includes：The temperature of the casting molten steel is less than the temperature of independent teeming mould one
Degree, the speed of the casting molten steel are faster than the speed of independent teeming mould one.
The technical solution of the utility model also includes：The temperature of the casting molten steel is 1530~1535 DEG C, the casting
The speed of molten steel is 22~26 minutes.
The beneficial effects of the utility model are：Chassis one and chassis two are placed on bottom plate simultaneously, and under chassis two
Side sets cushion block, makes to be placed on that chassis one is concordant with the upper plane of the ingot mould one on chassis two with ingot mould two, expires during casting
The requirement cast enough, the fluidity molten steel that brings after changing ingot mould two can be avoided poor, problem the defects of teeming, Neng Goutong
When the steel ingot of different size is cast, avoid casting twice and obtain low production efficiency, the Steel material of different size steel ingot
The problem of waste, the casting quality of steel ingot is able to ensure that while steel ingot production efficiency is improved.
Brief description of the drawings
Fig. 1 is the schematic diagram one of prior art.
Fig. 2 is the schematic diagram two of prior art.
Fig. 3 is schematic diagram of the present utility model.
Fig. 4 is the schematic diagram of chassis two of the present utility model.
Fig. 5 is bottom plate schematic diagram of the present utility model.
1st, running channel, 2, chassis one, 3, ingot mould one, 4, chassis two, 5, ingot mould two, 6, cushion block, 7, molten steel channel, 8, bottom
Plate, 81, the installing zone of chassis one, 82, the installing zone of chassis two.
Embodiment
Below in conjunction with accompanying drawing, by embodiment, the utility model is described in further detail.
As shown in Figures 3 to 5, the more ingot casting devices of an a kind of disk of the present utility model, are mainly used to complete difference simultaneously
The steel ingot casting of specification.Including bottom plate 8, running channel 1 is connected with the middle part of bottom plate 8, for providing passage, bottom plate for casting molten steel
On be provided with the installing zone 81 of chassis one and the installing zone 82 of chassis two, on chassis one, installing zone 81 is provided with chassis 1, for placing
Ingot mould 1, the installing zone 82 of chassis two is provided with chassis 24, for placing ingot mould 25.In order to ensure two kinds of different sizes
Ingot mould 1 it is concordant with the upper plane of ingot mould 25, the lower section on chassis 24 is provided with cushion block 6, the middle part of the cushion block 6 is left
Molten steel channel 7, specifically, cushion block 6 are built by laying bricks or stones and formed up and down by cushion block matrix, such as can lay bricks or steel frame, during installation,
The height of cushion block 6 is adjusted, makes ingot mould 1 concordant with the upper plane of ingot mould 25.
In embodiment of the present utility model, the installing zone 82 of chassis one and the installing zone 82 of chassis two can be with the center lines of bottom plate 8
Centered on be arranged symmetrically, can also be arranged at intervals the installing zone 81 of chassis one and the installing zone 82 of chassis two.Specifically, on bottom plate 8
The installing zone 81 of chassis one and the quantity of the installing zone 82 of chassis two be two, it is possible to reduce the change to existing equipment, reduce
Production cost.
In another embodiment of the present utility model, the steel ingot for the three kinds of different sizes that can cast simultaneously, i.e., also set on bottom plate
The installing zone of chassis three is equipped with, chassis three is installed on the installing zone of chassis three, the lower section on chassis three is provided with cushion block three, padded
Leave molten steel channel 7 in the middle part of block three.In order to ensure plane is concordant on the ingot mould of three kinds of different sizes, make the height of cushion block three
More than the height of cushion block 6.
The utility model additionally provides a kind of more ingot casting methods of a disk, mainly includes the following steps that：
Step 1, load chassis 1 in the installing zone 81 of chassis one of bottom plate 8, ingot mould 1 is placed on chassis 1；
Step 2, cushion block 6 is initially charged with the installing zone 82 of chassis two of bottom plate 8, is reloaded into chassis 24, afterwards on chassis 24
Upper placement ingot mould 25, and adjusting the height of cushion block 6 makes the upper plane of ingot mould 25 concordant with the upper plane of ingot mould 1；
Step 3, molten steel of being cast into running channel 1, complete the casting of steel ingot one and steel ingot two.
By taking cast 30 tons and 25 tons of steel ingots simultaneously as an example, compared with 30 tons of steel ingots of individually only casting, the temperature of molten steel can be reduced
Degree, improve the speed of casting.Specifically, during 30 tons of steel ingots of independent casting, liquid steel temperature is 1540 DEG C, and casting time is 30 points
Clock, while using the utility model instead after casting mode, liquid steel temperature can be down to 1530~1535 DEG C, casting time is shorten to
26 minutes or so, 25 tons of steel ingot casting times shorten to 22~23 minutes.Shorten casting time, production efficiency can be improved, reduce
Liquid steel temperature, energy consumption can be reduced, at the same time during the casting of two kinds of different size steel ingots of completion, it can be ensured that casting quality.
It is described above, only it is preferred embodiment of the present utility model, any formal limit is not done to the utility model
System, it is all that all any modification, equivalent and improvement etc. are done within the spirit and principles of the utility model, it should be included in this reality
Within new protection domain.
Claims (6)
1. a kind of more ingot casting devices of a disk, including bottom plate（8）, the bottom plate（8）Middle part be connected with running channel（1）, its feature
It is：The bottom plate（8）On be provided with the installing zone of chassis one（81）With the installing zone of chassis two（82）, the installing zone of chassis one
（81）Chassis one is installed（2）, the installing zone of chassis two（82）Chassis two is installed（4）, the chassis two（4）Lower section set
It is equipped with cushion block（6）, the cushion block（6）Leave molten steel channel in middle part（7）.
2. the more ingot casting devices of one disk of one kind as claimed in claim 1, it is characterised in that：The installing zone of chassis one（81）With
The installing zone of chassis two（82）With bottom plate（8）Center line centered on be arranged symmetrically.
3. the more ingot casting devices of one disk of one kind as claimed in claim 1, it is characterised in that：The installing zone of chassis one（81）With
The installing zone of chassis two（82）It is arranged at intervals.
4. the more ingot casting devices of one disk of one kind as claimed in claim 2 or claim 3, it is characterised in that：The installing zone of chassis one
（81）With the installing zone of chassis two（82）Quantity be two.
5. the more ingot casting devices of one disk of one kind as claimed in claim 1, it is characterised in that：The bottom plate（8）On be provided with bottom
The installing zone of disk three, chassis three is installed on the installing zone of chassis three, the lower section on the chassis three is provided with cushion block three, the pad
The height of block three is more than the cushion block（6）Height, molten steel channel is left at the middle part of the cushion block three（7）.
6. the more ingot casting devices of one disk of one kind as claimed in claim 1, it is characterised in that：The cushion block（6）By cushion block matrix
Build by laying bricks or stones to be formed up and down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720527724.0U CN206732072U (en) | 2017-05-12 | 2017-05-12 | A kind of more ingot casting devices of a disk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720527724.0U CN206732072U (en) | 2017-05-12 | 2017-05-12 | A kind of more ingot casting devices of a disk |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206732072U true CN206732072U (en) | 2017-12-12 |
Family
ID=60565678
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720527724.0U Active CN206732072U (en) | 2017-05-12 | 2017-05-12 | A kind of more ingot casting devices of a disk |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206732072U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106994500A (en) * | 2017-05-12 | 2017-08-01 | 山东宝鼎重工实业有限公司 | A kind of many ingot casting devices of a disk and method |
| CN112387935A (en) * | 2020-11-02 | 2021-02-23 | 东风本田汽车零部件有限公司 | Two-type die of engine camshaft and casting process |
-
2017
- 2017-05-12 CN CN201720527724.0U patent/CN206732072U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106994500A (en) * | 2017-05-12 | 2017-08-01 | 山东宝鼎重工实业有限公司 | A kind of many ingot casting devices of a disk and method |
| CN112387935A (en) * | 2020-11-02 | 2021-02-23 | 东风本田汽车零部件有限公司 | Two-type die of engine camshaft and casting process |
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