CN210254202U

CN210254202U - Efficient casting smelting and pouring device

Info

Publication number: CN210254202U
Application number: CN201921152437.1U
Authority: CN
Inventors: 黄峰
Original assignee: Baoying Xinlong Foundry Co ltd
Current assignee: Baoying Xinlong Foundry Co ltd
Priority date: 2019-07-22
Filing date: 2019-07-22
Publication date: 2020-04-07
Anticipated expiration: 2029-07-22

Abstract

The utility model discloses a device is pour in smelting of efficient foundry goods, including the smelting furnace, there is the sealing door on the right side of smelting furnace through hinge movable mounting, the outside fixed mounting of sealing door has control panel, the up end fixed mounting of smelting furnace has the pipe of discharging fume, the outside fixed mounting of smelting furnace has the unloading motor, the output shaft fixed connection of one of them loose axle in the pincers pot outside and unloading motor. This device is pour in smelting of efficient foundry goods, can stir the raw materials of melting part through the puddler of addding, improve the dispersion of heat energy, the heat dispersion is even, improve the quality of melt, accelerate rate of heating, and strengthen the heating effect, raise the efficiency, can effectually filter the impurity in the melt through the inboard filter screen of collecting hopper, and impurity can save pile up in the upper end of filter screen, the staff regularly clear up can, the pincers pot is when unloading, it is rotatory to drive the pincers pot through the unloading motor, the unloading is fast.

Description

Efficient casting smelting and pouring device

Technical Field

The utility model relates to a foundry goods processing equipment technical field specifically is a device is pour in smelting of efficient foundry goods.

Background

The casting is a metal molding object obtained by various casting methods, namely, the smelted liquid metal is poured into a casting mold prepared in advance by pouring, injecting, sucking or other casting methods, and after cooling, the casting is subjected to subsequent processing means such as grinding and the like, so that the object with certain shape, size and performance is obtained.

Solid metal forms liquid metal through heating, and many impurity are adulterated in the liquid metal, and traditional smelting pouring equipment is not high to the impurity clearance of liquid metal, leads to the quality of foundry goods to descend, and the melting rate of metal is slow simultaneously, leads to machining efficiency low, and it is inconvenient to use.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide an efficient foundry goods is smelted and is pour device to propose solid metal and form liquid metal through the heating in solving above-mentioned background art, mix many impurity in the liquid metal, traditional smelting is pour equipment and is not high to the impurity clearance of liquid metal, leads to the quality of foundry goods to descend, and the melting rate of metal is slow simultaneously, leads to machining efficiency low, awkward problem.

In order to achieve the above object, the utility model provides a following technical scheme: the utility model provides a device is pour in smelting of efficient foundry goods, includes the smelting furnace, there is the sealing door on the right side of smelting furnace through hinge movable mounting, the outside fixed mounting of sealing door has control panel, the up end fixed mounting of smelting furnace has the pipe of discharging fume, the lower extreme of the pipe of discharging fume extends to inside the smelting furnace, the inside left side of smelting furnace is provided with the pincers pot, two loose axle movable mounting through the symmetry in the outside of pincers pot are on the inner wall of smelting furnace, the outside fixed mounting of smelting furnace has the unloading motor, one of them loose axle in the pincers pot outside and the output shaft fixed connection of unloading motor.

Preferably, the interior fixed mounting of pincers pot has the heater, the inside fixed mounting of pincers pot body has the thermocouple, the last inner wall fixed mounting of smelting furnace has electric telescopic handle, electric telescopic handle's lower extreme fixed mounting has the mounting panel, the lower terminal surface fixed mounting of mounting panel has the compounding motor, fixed mounting has the puddler on the output shaft of compounding motor.

Preferably, there is the collecting hopper on the right side of smelting furnace inside through support fixed mounting, annular array fixed mounting has four bearing stoppers that are located same horizontal plane on the inner wall of collecting hopper, the up end laminating that bears the stopper is connected with the filter screen, the up end of filter screen has rings through screw fixed mounting, the lower extreme fixed mounting of collecting hopper has the discharging pipe.

Preferably, the stirring rod is positioned right above the forcipated pan, and the right side of the forcipated pan is in a shape of a sharp mouth protruding outwards.

Preferably, a buffer tube which inclines to the left is arranged right below the discharge tube, the left end of the buffer tube extends to the outside of the smelting furnace, the buffer tube is provided with a material receiving port at the upper end, and the discharge tube is in butt joint with the material receiving port.

Compared with the prior art, the beneficial effects of the utility model are that: this device is pour in smelting of efficient foundry goods, can stir the raw materials of melting part through the puddler of addding, improve the dispersion of heat energy, the heat dispersion is even, improve the quality of molten liquid, accelerate rate of heating, and strengthen the heating effect, raise the efficiency, electric telescopic handle through setting up drives the puddler vertical migration from top to bottom, thereby the pincers pot is when unloading, the pincers pot can not bump with the puddler, can effectually filter the impurity in the molten liquid through the inboard filter screen of collecting hopper, and impurity can save and pile up the upper end at the filter screen, the staff regularly clear up can, the pincers pot is when unloading simultaneously, it is rotatory to drive the pincers pot through the unloading motor, unloading is fast, and convenient to use.

Drawings

Fig. 1 is a schematic view of the internal structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

fig. 3 is a schematic view of the structure of the buffer tube of the present invention.

In the figure: 1. a smelting furnace; 2. a sealing door; 3. a control panel; 4. a smoke exhaust pipe; 5. clamping the pan; 6. a movable shaft; 7. a blanking motor; 8. a heater; 9. a thermocouple; 10. an electric telescopic rod; 11. mounting a plate; 12. a mixing motor; 13. a stirring rod; 14. a collection hopper; 15. a discharge pipe; 16. a bearing limiting block; 17. a filter screen; 18. a hoisting ring; 19. a buffer tube; 20. a material receiving port; 21. and (4) a bracket.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a high-efficiency casting smelting and pouring device comprises a smelting furnace 1, a sealing door 2, a control panel 3, a smoke exhaust pipe 4, a clamp pot 5, movable shafts 6, a blanking motor 7, a heater 8, a thermocouple 9, an electric telescopic rod 10, a mounting plate 11, a mixing motor 12, a stirring rod 13, a collecting hopper 14, a discharging pipe 15, a bearing limiting block 16, a filter screen 17, a hanging ring 18, a buffer pipe 19, a material receiving port 20 and a support 21, wherein the sealing door 2 is movably mounted on the right side of the smelting furnace 1 through a hinge, the control panel 3 is fixedly mounted on the outer side of the sealing door 2, the smoke exhaust pipe 4 is fixedly mounted on the upper end face of the smelting furnace 1, the lower end of the smoke exhaust pipe 4 extends into the smelting furnace 1, the clamp pot 5 is arranged on the left side of the interior of the smelting furnace 1, the outer side of the clamp pot 5 is movably mounted on the inner, one of the movable shafts 6 on the outer side of the pincer pot 5 is fixedly connected with an output shaft of a blanking motor 7, a control panel 3 is electrically connected with the blanking motor 7, a heater 8, a thermocouple 9, an electric telescopic rod 10 and a mixing motor 12, the model of the thermocouple 9 is WRP131, and the control panel 3 is PLC-CPM 1A-V1.

Further, a heater 8 is fixedly arranged in the pot of the tong-type pot 5, a thermocouple 9 is fixedly arranged in the interior of the tong-type pot 5, an electric telescopic rod 10 is fixedly arranged on the upper inner wall of the smelting furnace 1, a mounting plate 11 is fixedly arranged at the lower end of the electric telescopic rod 10, a mixing motor 12 is fixedly arranged on the lower end surface of the mounting plate 11, a stirring rod 13 is fixedly arranged on the output shaft of the mixing motor 12, the casting raw materials in the pincer pot 5 are stirred by the stirring rod 13, so that the heat energy dispersion is improved, the heat energy dispersion is uniform, the quality of the molten liquid is improved, the heating speed is accelerated, the heating effect is enhanced, the efficiency is improved, the mounting plate 11 is driven to vertically move up and down by the electric telescopic rod 10, thereby drive puddler 13 and reciprocate perpendicularly, when electric telescopic handle 10 contracts to the limit, the lower extreme of puddler 13 is located pincers pot 5 and directly over the position, and can not take place to touch with puddler 13 when pincers pot 5.

Further, there is the aggregate bin 14 on the right side of smelting furnace 1 inside through support 21 fixed mounting, annular array fixed mounting has four bearing limit blocks 16 that are located same horizontal plane on the inner wall of aggregate bin 14, the up end laminating that bears limit blocks 16 is connected with filter screen 17, there is rings 18 on the up end of filter screen 17 through screw fixed mounting, the lower extreme fixed mounting of aggregate bin 14 has discharging pipe 15, after the melting is accomplished, unloading motor 7 starts, it is rotatory to aggregate bin 14 direction to drive pincers pot 5 through loose axle 6, pour the melt into aggregate bin 14, filter the impurity in the melt through filter screen 17 of aggregate bin 14 inboard, improve the melt quality, thereby improve and pour the effect, the impurity is collected in the upper end of filter screen 17, the staff dismantles clearance to filter screen 17 regularly.

Further, the stirring rod 13 is positioned right above the saucepan 5, the right side of the saucepan 5 is in a shape of a sharp mouth protruding outwards, and the materials are discharged through the sharp mouth part.

Further, be provided with buffer tube 19 to the left slope under discharging tube 15, buffer tube 19's left end extends to the smelting furnace 1 outside, buffer tube 19 has the upper end to have seted up and has connect material mouth 20, discharging tube 15 docks with connecing material mouth 20, the liquation in the collecting hopper 14 flows through discharging tube 15 under the gravity of self, flow into in buffer tube 19 through connecing material mouth 20, buffer tube 19's left end is open structure, the right-hand member is seal structure, the staff collects the liquation from buffer tube 19's left end and pours.

The working principle is as follows: firstly, the whole is connected with an external power supply, the raw material is put into a pincer pot 5, a heater 8 is started through a control panel 3, the heater 8 generates high temperature, the raw material is gradually melted and is transmitted to the pincer pot 5, a thermocouple 9 detects the temperature of the pincer pot 5, when the raw material is melted by one third, an electric telescopic rod 10 is controlled by the control panel 3 to descend, a stirring rod 13 extends into the raw material, a material mixing motor 12 is started, the material mixing motor 12 drives the stirring rod 13 to rotate, one third of the melted raw material is mixed and stirred, the dispersion of heat energy is improved, the heat energy is uniformly dispersed, the quality of molten liquid is improved, the heating speed is accelerated, the heating effect is enhanced, the efficiency is improved, after the melting is finished, the material mixing motor 12 is closed, the electric telescopic rod 10 is controlled to ascend to the original position, a blanking motor 7 is started, the pincer pot 5 is, pour the melt into collecting hopper 14 in, filter the impurity in the melt through filter screen 17 of collecting hopper 14 inboard, improve the melt quality, thereby improve and pour the effect, impurity is collected in the upper end of filter screen 17, the staff dismantles the clearance to filter screen 17 regularly, discharging pipe 15 docks with material receiving port 20, melt in collecting hopper 14 flows out through discharging pipe 15 under self gravity, flow into buffer tube 19 through material receiving port 20 in, the left end of buffer tube 19 is open structure, the right-hand member is seal structure, the staff collects the melt from the left end of buffer tube 19 and pours.

It should be finally noted that the above only serves to illustrate the technical solution of the present invention, and not to limit the scope of the present invention, and that simple modifications or equivalent replacements performed by those skilled in the art to the technical solution of the present invention do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. The utility model provides a device is pour in smelting of efficient foundry goods, includes the smelting furnace, its characterized in that: the right side of smelting furnace has the sealing door through hinge movable mounting, the outside fixed mounting of sealing door has control panel, the up end fixed mounting of smelting furnace has the pipe of discharging fume, the lower extreme of the pipe of discharging fume extends to inside the smelting furnace, the inside left side of smelting furnace is provided with the pincers pot, two loose axle movable mounting through the symmetry in the outside of pincers pot are on the inner wall of smelting furnace, the outside fixed mounting of smelting furnace has the unloading motor, one of them loose axle in the pincers pot outside and the output shaft fixed connection of unloading motor.

2. The casting smelting and pouring device with high efficiency according to claim 1, wherein: fixed mounting has the heater in the pot of pincers pot, the inside fixed mounting of pincers pot body has the thermocouple, the last inner wall fixed mounting of smelting furnace has electric telescopic handle, electric telescopic handle's lower extreme fixed mounting has the mounting panel, the lower terminal surface fixed mounting of mounting panel has the compounding motor, fixed mounting has the puddler on the output shaft of compounding motor.

3. The casting smelting and pouring device with high efficiency according to claim 1, wherein: the right side of smelting furnace inside has the collecting hopper through support fixed mounting, annular array fixed mounting has four stopper of bearing that are located same horizontal plane on the inner wall of collecting hopper, the up end laminating that bears the stopper is connected with the filter screen, the up end of filter screen passes through screw fixed mounting and has rings, the lower extreme fixed mounting of collecting hopper has the discharging pipe.

4. The casting smelting and pouring device with high efficiency according to claim 2, wherein: the stirring rod is positioned right above the pincer pot, and the right side of the pincer pot is in a sharp mouth shape protruding outwards.

5. The casting smelting and pouring device with high efficiency according to claim 3, wherein: and a buffer tube which inclines to the left is arranged right below the discharge tube, the left end of the buffer tube extends to the outside of the smelting furnace, a material receiving port is formed in the upper right end of the buffer tube, and the discharge tube is in butt joint with the material receiving port.