CN210252879U

CN210252879U - Automatic oiling device

Info

Publication number: CN210252879U
Application number: CN201920858635.3U
Authority: CN
Inventors: 沈俊帅
Original assignee: Jiangsu Zhongnan Template Technology Co ltd
Current assignee: Jiangsu Zhongnan Template Technology Co ltd
Priority date: 2019-06-06
Filing date: 2019-06-06
Publication date: 2020-04-07
Anticipated expiration: 2029-06-06

Abstract

The utility model discloses an automatic oiling device, which comprises a portal frame, a driving mechanism and a plurality of oiling mechanisms, wherein the plurality of oiling mechanisms are arranged on the portal frame in an array manner, the plurality of oiling mechanisms are distributed in a staggered manner, each oiling mechanism comprises a bearing group, a rotating shaft, a driving wheel and an oiling component, the rotating shaft is fixed on the portal frame through the bearing group, the oiling components and the driving wheel are respectively fixed on two sides of the rotating shaft, the driving mechanism is arranged on the portal frame, and the driving mechanism is in transmission connection with the driving wheel; the driving mechanism can simultaneously drive the plurality of oiling mechanisms to rotate. The utility model discloses in, actuating mechanism drives a plurality of fat liquoring mechanism simultaneously, and the fat liquoring mechanism that distributes by the staggered array of a plurality of smears oil to the bench formwork simultaneously and smears oil for the bench formwork surface can smear oil uniformly, and the release agent is paintd in the automation, effectively shortens the production beat, eliminates the artifical potential safety hazard that sprays, improves drawing of patterns quality.

Description

Automatic oiling device

Technical Field

The utility model relates to a drawing of patterns production facility field, in particular to automatic oiling station.

Background

In the prior art, demoulding oil is usually smeared on the bench formwork manually or an oiling roller is smeared on the bench formwork, so that a finished product and the bench formwork can be conveniently demoulded.

The manual smearing of the demoulding oil not only has low efficiency and uneven smearing, but also has certain potential safety hazard; and paint the roller and paint the stripper oil, and transport mechanism drives the layer board motion, makes to paint the roller and roll the stripper oil on the layer board by preceding back on the layer board, and this kind of mode of wiping oil will cause the stripper oil of layer board front side more, and the stripper oil of layer board rear side is less or does not have the phenomenon of stripper oil to take place, and this kind of stripper oil distributes inhomogeneous can seriously influence demoulding effect, causes the product quality problem. Both of the above two types cannot meet the production requirements.

SUMMERY OF THE UTILITY MODEL

According to one aspect of the utility model, an automatic oiling device is provided, which comprises a portal frame, a driving mechanism and a plurality of oiling mechanisms, wherein the plurality of oiling mechanisms are arranged on the portal frame in an array manner, the plurality of oiling mechanisms are distributed in a staggered manner, the oiling mechanisms all comprise a bearing group, a rotating shaft, a driving wheel and an oiling component, the rotating shaft is fixed on the portal frame through the bearing group, the oiling component and the driving wheel are respectively fixed on two sides of the rotating shaft, the driving mechanism is arranged on the portal frame, and the driving mechanism is in transmission connection with the driving wheel; the driving mechanism can simultaneously drive the plurality of oiling mechanisms to rotate.

The utility model discloses in, actuating mechanism drives a plurality of fat liquoring mechanism simultaneously, and the fat liquoring mechanism that distributes by the staggered array of a plurality of smears oil to the bench formwork simultaneously and smears oil for the bench formwork surface can smear oil uniformly, and the release agent is paintd in the automation, effectively shortens the production beat, eliminates the artifical potential safety hazard that sprays, improves drawing of patterns quality.

In some embodiments, the driving mechanism includes a mounting seat, a motor and a transmission belt, the motor is arranged on the gantry through the mounting seat, the driving end of the motor is provided with a driving wheel, and the driving wheel is in transmission connection with the plurality of transmission wheels through the transmission belt.

Therefore, in the driving process of the driving mechanism, the motor drives the plurality of driving wheels to rotate through the driving belt. This transmission utilizes the friction between the belt and the two wheels to transmit motion and power. The belt transmission is simple and easy, the cost is low, the maintenance is simple, and the disassembly and the replacement are convenient.

In some embodiments, the oiling assembly comprises a mounting flange and a disc brush, the mounting flange is fixed at one end of the rotating shaft, the disc brush is detachably arranged on the lower end face of the flange, and the disc brush and the rotating shaft are coaxially distributed.

From this, disc brush adopts detachably mounting means, is convenient for change or maintain in the future, guarantees the oil smearing quality of oil smearing subassembly.

In some embodiments, the disc brush comprises a mounting plate and a brush disc, the brush disc is detachably fixed on one end face of the mounting plate, a convex ring is arranged on the edge of the mounting plate, a plurality of through holes are formed in the end face of the mounting plate, the through holes are located on the inner side of the convex ring, a plurality of penetrating holes are formed in the brush disc, and the through holes are communicated with the penetrating holes.

From this, when the fat liquoring mechanism paints, be filled with a certain amount of release agent in the brush dish, when the brush dish contacts the bench formwork, the brush dish receives the extrusion, and the release agent in the brush dish can be followed the through-hole on the mounting panel and one-way spills over to the upper surface of mounting panel, and the bulge loop at mounting panel border guarantees that the release agent that overflows can not throw away the disc brush outward because of centrifugal force, can effectively save the use amount of release agent, practices thrift manufacturing cost.

In some embodiments, the automatic oiling device further comprises an adjusting mechanism, and the plurality of oiling mechanisms are mounted on the portal frame through the adjusting mechanism; the adjusting mechanism comprises slide rails, a driving piece and mounting beams, the slide rails are arranged on two sides of the portal frame, the mounting beams are mounted on the slide rails through slide blocks, and the driving piece is fixed on the portal frame and is in driving connection with the mounting beams; the driving piece can drive the mounting beam to move forward and backward along the direction of the slide rail.

From this, adjustment mechanism makes a plurality of fat liquoring mechanisms can positive and negative displacement, increases the fat liquoring area of fat liquoring mechanism, makes the utility model discloses can be fit for the bench formwork of multiple size.

In some embodiments, the mounting beam is provided with two, the slide rails are provided with four, the four slide rails are divided into two groups and arranged up and down, and the two mounting beams are respectively arranged on the two groups of slide rails in a sliding manner; the two mounting beams move synchronously.

Therefore, the parallelism of the cross beam can be guaranteed, and the perpendicularity of the oiling mechanism can be guaranteed.

In some embodiments, the gantry includes four columns, two beams and two support beams, the four columns are connected by the two beams and the two support beams, and the slide rail is mounted on the support beams.

From this, the portal frame is by four stand seats on the holding surface, and guarantees the rigidity of four stands by two crossbeams and two supporting beam, guarantees this device overall stability.

In some embodiments, the automatic oiling device further comprises an oil spraying mechanism, the oil spraying mechanism comprises a pressure pump, a plurality of spray heads and a plurality of oil spraying pipes, the pressure pump is fixed on the portal frame and connected with an external oil spraying system, one ends of the plurality of oil spraying pipes are connected with the pressure pump, the plurality of spray heads are respectively fixed at the other ends of the plurality of oil spraying pipes, and the other ends of the plurality of oil spraying pipes are respectively directed to the plurality of oiling mechanisms.

From this, this device still is equipped with a plurality of fueling mechanism and mends oil to a plurality of oiling mechanism, guarantees that the disc brush of oiling mechanism gets the oil content, guarantees the oiling quality of oiling mechanism on the one hand, and on the other hand avoids the loaded down with trivial details of artifical oil supplementation.

The utility model has the advantages that:

(1) the utility model adopts a plurality of oiling mechanisms to smear the demoulding oil on the bench formwork, which has higher efficiency than the traditional manual oil smearing, and simultaneously avoids the condition of uneven distribution of the demoulding oil generated by the traditional roller-type oil smearing, thereby improving the demoulding efficiency and quality;

(2) the disc brush of the utility model can ensure that the release agent can overflow in one way and can not be thrown out by centrifugal force, thereby effectively saving the usage amount of the release agent and saving the production cost;

(3) the utility model discloses the fat liquoring area that is equipped with adjustment mechanism increase fat liquoring mechanism can strengthen the fat liquoring quality on the one hand, and on the other hand makes this device can adapt to the bench formwork of multiple specification.

Drawings

Fig. 1 is a schematic perspective view of an automatic oiling device according to an embodiment of the present invention.

Fig. 2 is a schematic top view of the automatic oiling device shown in fig. 1.

Fig. 3 is a partially exploded perspective view of an oiling mechanism in the automatic oiling device shown in fig. 1.

Fig. 4 is a partially enlarged schematic structural view of the automatic oiling device shown in fig. 1.

Reference numbers in the figures: 1. a gantry; 11. a column; 12. a cross beam; 13. a support beam; 2. an oiling mechanism; 21. a bearing set; 22. a rotating shaft; 23. a driving wheel; 24. an oiling component; 241. installing a flange; 242. a disc brush; 2421. mounting a plate; 2422. brushing a disc; 2423. a convex ring; 2424. a through hole; 2425. a penetration hole; 3. a drive mechanism; 31. a mounting seat; 32. a motor; 33. a transmission belt; 34. a drive wheel; 4. an adjustment mechanism; 41. a slide rail; 42. a drive member; 43. mounting a beam; 44. a slider; 45. a connecting plate; 5. an oil injection mechanism; 51. a pressure pump; 52. a spray head; 53. an oil spray pipe;

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

Fig. 1 schematically shows an automatic oiling device according to an embodiment of the present invention, including a portal frame 1, a driving mechanism 3 and a plurality of oiling mechanisms 2, the oiling mechanisms 2 are provided with five, five oiling mechanisms 2 are arranged on the portal frame 1 in an array, the five oiling mechanisms 2 are distributed in a staggered manner, the five oiling mechanisms 2 are located at the middle position of the portal frame 1, the oiling mechanisms 2 each include a bearing group 21, a rotating shaft 22, a driving wheel 23 and an oiling component 24, the rotating shaft 22 is fixed on the portal frame 1 through the bearing group 21, the oiling components 24 and the driving wheels 23 are respectively fixed at two sides of the rotating shaft 22, the driving mechanism 3 is arranged on the portal frame 1, the driving mechanism 3 is located at one end of the portal frame 1, namely, at one side of the five oiling mechanisms 2, and the driving mechanism 3 is in transmission connection with the five driving wheels 23; the driving mechanism 3 can simultaneously drive the plurality of oiling mechanisms 2 to rotate.

The utility model discloses in, actuating mechanism 3 drives a plurality of fat liquoring mechanism 2 simultaneously, and fat liquoring mechanism 2 by a plurality of staggered array distribution carries out the oil smearing to the bench formwork simultaneously for the bench formwork surface can carry out the oil smearing uniformly, and the release agent is paintd in the automation, effectively shortens the production beat, eliminates the artifical potential safety hazard that sprays, improves drawing of patterns quality.

Referring to fig. 1-2, the driving mechanism 3 includes a mounting base 31, a motor 32, and a belt 33, the belt 33 is a belt, and the transmission wheel 23 is a pulley. The motor 32 is arranged on the portal frame 1 through the mounting seat 31, the mounting seat 31 is welded at one end of the portal frame 1, the driving end of the motor 32 is provided with a driving wheel 34, and the driving wheel 34 is in transmission connection with the plurality of driving wheels 23 through a transmission belt 33.

During driving of the drive mechanism 3: the plurality of driving wheels 23 are rotated by a motor 32 through a driving belt 33. This transmission utilizes the friction between the belt and the two wheels to transmit motion and power. The belt transmission is simple and easy, the cost is low, the maintenance is simple, and the disassembly and the replacement are convenient.

Referring to fig. 3, the oiling assembly 24 includes a mounting flange 241 and a disk brush 242, the mounting flange 241 is fixed at one end of the rotating shaft 22, the disk brush 242 is detachably disposed at the lower end face of the mounting flange 241, that is, the disk brush 242 is fixed at the lower end of the rotating shaft 22 through the mounting flange 241, and the disk brush 242 is coaxially distributed with the rotating shaft 22. The disc brush 242 is detachably mounted, so that the disc brush can be replaced or maintained in the future, and the oil applying quality of the oil applying assembly 24 is guaranteed.

Referring to fig. 3, the disc brush 242 includes a mounting plate 2421 and a brush disc 2422, the brush disc 2422 is detachably fixed on the lower end surface of the mounting plate 2421, a convex ring 2423 is disposed on the edge of the mounting plate 2421, a plurality of through holes 2424 are disposed on the end surface of the mounting plate 2421, the through holes 2424 are located inside the convex ring 2423, a plurality of penetration holes 2425 are disposed on the brush disc 2422, and the plurality of through holes 2424 are communicated with the plurality of penetration holes 2425; the plurality of penetration holes 2425 coincide with the plurality of through holes 2424 in this embodiment.

When the oiling mechanism 2 is smeared, a certain amount of release agent is filled in the brush disc 2422, when the brush disc 2422 contacts the bench die, the brush disc 2422 is extruded, the release agent in the brush disc 2422 can overflow to the upper surface of the mounting plate 2421 from the through hole 2424 on the mounting plate 2421 in a one-way mode, the convex ring 2423 on the edge of the mounting plate 2421 ensures that the overflowing release agent cannot be thrown out of the disk brush 242 due to centrifugal force, the using amount of the release agent can be effectively saved, and the production cost is saved.

With reference to fig. 1 and 4, the automatic oiling device further comprises an adjusting mechanism 4, and the plurality of oiling mechanisms 2 are mounted on the portal frame 1 through the adjusting mechanism 4; the adjusting mechanism 4 comprises a slide rail 41, a driving member 42 and a mounting beam 43, wherein the driving member 42 is an air cylinder, an air cylinder or a linear motor. The slide rails 41 are arranged on two sides of the portal frame 1, the mounting beams 43 are mounted on the slide rails 41 through the sliders 44, two driving parts 42 are arranged, and the two driving parts 42 are fixed on the portal frame 1 and are in driving connection with two sides of the mounting beams 43; the driving member 42 can drive the mounting beam 43 to move forward and backward along the slide rail 41. Adjustment mechanism 4 makes a plurality of fat liquoring mechanisms 2 can positive and negative displacement, increases the fat liquoring area of fat liquoring mechanism 2, makes the utility model discloses can be fit for the bench formwork of multiple size.

With reference to fig. 1 and 4, the mounting beam 43 is provided with two, the slide rails 41 are provided with four, the four slide rails 41 are divided into two groups and arranged up and down, the two mounting beams 43 are slidably arranged on the two groups of slide rails 41 through the slide blocks 44, respectively, and the driving end of the driving member 42 is connected with the two mounting beams 43 through the connecting plate 45; the two mounting beams 43 move forward and backward in synchronization. The parallelism of the beam 12 can be ensured, and the verticality of the oiling mechanism 2 can be ensured.

With reference to fig. 1, the gantry 1 includes four columns 11, two beams 12 and two supporting beams 13, the four columns 11 are connected through the two beams 12 and the two supporting beams 13, the slide rail 41 is installed on the supporting beam 13, the columns 11, the beams 12 and the supporting beams 13 are all national standard sectional materials, and the columns 11, the beams 12 and the supporting beams 13 are connected through welding. The two slide rails 41 of the same set are respectively provided on the upper/lower end surfaces of the two support beams 13. The portal frame 1 is composed of four upright columns 11 which are arranged on a supporting surface, and the lower ends of the upright columns 11 can be fixed on the supporting surface in a bolt mode and the like. And the rigidity of the four upright posts 11 is ensured by the two cross beams 12 and the two supporting beams 13, so that the integral stability of the device is ensured.

With reference to fig. 1 and 4, the automatic oiling device further comprises an oil injection mechanism 5, the oil injection mechanism 5 comprises a pressure pump 51, a plurality of spray heads 52 and a plurality of oil injection pipes 53, the spray heads 52 and the oil injection pipes 53 correspond to the oil injection mechanism 2 and are all five in number, the pressure pump 51 is fixed on the portal frame 1 and is connected with an external oil injection system, one ends of the plurality of oil injection pipes 53 are connected with the pressure pump 51, the plurality of spray heads 52 are respectively fixed at the other ends of the plurality of oil injection pipes 53, and the other ends of the plurality of oil injection pipes 53 respectively point to the plurality of. This device still is equipped with a plurality of fueling mechanism 5 and mends oil to a plurality of oiling mechanism 2, guarantees that the disc brush 242 of oiling mechanism 2 gets the oil content, guarantees the fat liquoring quality of oiling mechanism 2 on the one hand, and on the other hand avoids the loaded down with trivial details of artifical oil supplementation.

The work of this device is mainly for carrying out the fat liquoring to the surface of bench formwork, and in the work of this device, the bench formwork is placed in the below of portal frame 1 to make fat liquoring mechanism 2 can touch the surface of bench formwork, its concrete work step:

s1, oil supplement: each oil injection mechanism 5 is used for supplementing oil for the corresponding oil coating mechanism 2, the pressure pump 51 sprays a release agent on the upper end face of the disc brush 242 of the oil coating assembly 24 through the spray head 52 at one end of the oil injection pipe 53, and the release agent permeates into the brush disc 2422 along the through hole 2424, so that the brush disc 2422 is filled with the release agent;

s2, oiling: a motor 32 in the driving mechanism 3 drives the plurality of driving wheels 23 through a driving belt 33, so that the plurality of driving wheels 23 rotate and drive the plurality of oiling assemblies 24 to rotate, and thereby, the surface of the bench formwork is oiled; in the oiling process, the adjusting mechanism 4 can drive the plurality of oiling mechanisms 2 to move back and forth along the supporting beam 13 so as to enlarge the oiling area of the bench formwork.

The utility model has the advantages that:

(1) the utility model adopts a plurality of oiling mechanisms 2 to uniformly smear the demoulding oil on the bench formwork, which has higher efficiency than the traditional manual oil smearing, simultaneously avoids the condition that the demoulding oil generated by the traditional roller-type oil smearing is not uniformly distributed, effectively shortens the production beat, eliminates the potential safety hazard of manual spraying, and improves the demoulding quality;

(2) the disk brush 242 of the utility model can ensure that the release agent overflows in one way and cannot be thrown out due to centrifugal force, thereby effectively saving the usage amount of the release agent and saving the production cost;

(3) the utility model discloses be equipped with the fat liquoring area of 4 increases fat liquoring mechanisms 2 of adjustment mechanism, can strengthen fat liquoring quality on the one hand, on the other hand makes this device can adapt to the bench formwork of multiple specification.

What has been described above are only some embodiments of the invention. For those skilled in the art, without departing from the inventive concept, several modifications and improvements can be made, which are within the scope of the invention.

Claims

1. The automatic oiling device is characterized by comprising a portal frame (1), a driving mechanism (3) and a plurality of oiling mechanisms (2), wherein the oiling mechanisms (2) are arranged on the portal frame (1) in an array mode, the oiling mechanisms (2) are distributed in a staggered mode, each oiling mechanism (2) comprises a bearing group (21), a rotating shaft (22), a driving wheel (23) and an oiling component (24), the rotating shaft (22) is fixed on the portal frame (1) through the bearing group (21), the oiling components (24) and the driving wheels (23) are respectively fixed on two sides of the rotating shaft (22), the driving mechanism (3) is arranged on the portal frame (1), and the driving mechanism (3) is in transmission connection with the driving wheels (23); the driving mechanism (3) can drive the plurality of oiling mechanisms (2) to rotate simultaneously.

2. The automatic oiling device according to claim 1, wherein the driving mechanism (3) comprises a mounting seat (31), a motor (32) and a transmission belt (33), the motor (32) is arranged on the gantry (1) through the mounting seat (31), the driving end of the motor (32) is provided with a driving wheel (34), and the driving wheel (34) is in transmission connection with the plurality of transmission wheels (23) through the transmission belt (33).

3. The automatic oiling device according to claim 1, wherein the oiling assembly (24) comprises a mounting flange (241) and a disc brush (242), the mounting flange (241) is fixed at one end of the rotating shaft (22), the disc brush (242) is detachably arranged at the lower end face of the mounting flange (241), and the disc brush (242) is coaxially distributed with the rotating shaft (22).

4. The automatic oiling device according to claim 3, wherein the disc brush (242) comprises a mounting plate (2421) and a brush disc (2422), the brush disc (2422) is detachably fixed on one end surface of the mounting plate (2421), a convex ring (2423) is arranged on the edge of the mounting plate (2421), a plurality of through holes (2424) are arranged on the end surface of the mounting plate (2421), the through holes (2424) are positioned on the inner side of the convex ring (2423), a plurality of permeation holes (2425) are arranged on the brush disc (2422), and the plurality of through holes (2424) are communicated with the plurality of permeation holes (2425).

5. The automatic oiling device according to any one of claims 1 to 4, further comprising an adjusting mechanism (4), wherein a plurality of oiling mechanisms (2) are mounted on the portal frame (1) through the adjusting mechanism (4); the adjusting mechanism (4) comprises slide rails (41), a driving part (42) and mounting beams (43), the slide rails (41) are arranged on two sides of the portal frame (1), the mounting beams (43) are mounted on the slide rails (41) through sliders (44), and the driving part (42) is fixed on the portal frame (1) and is in driving connection with the mounting beams (43); the driving piece (42) can drive the mounting beam (43) to move forwards and backwards along the direction of the sliding rail (41).

6. The automatic oiling device as defined in claim 5, wherein the number of the mounting beams (43) is two, the number of the slide rails (41) is four, the four slide rails (41) are arranged up and down in two groups, and the two mounting beams (43) are respectively slidably arranged on the two groups of slide rails (41); the two mounting beams (43) move synchronously.

7. The automatic oiling device according to claim 6, wherein the portal frame (1) comprises four upright columns (11), two cross beams (12) and two supporting beams (13), the four upright columns (11) are connected through the two cross beams (12) and the two supporting beams (13), and the sliding rails (41) are mounted on the supporting beams (13).

8. The automatic oiling device according to claim 5, further comprising an oil spraying mechanism (5), wherein the oil spraying mechanism (5) comprises a pressure pump (51), a plurality of spray nozzles (52) and a plurality of oil spraying pipes (53), the pressure pump (51) is fixed on the gantry (1) and is connected with an external oil spraying system, one end of each of the plurality of oil spraying pipes (53) is connected with the pressure pump (51), the plurality of spray nozzles (52) are respectively fixed at the other end of each of the plurality of oil spraying pipes (53), and the other ends of the plurality of oil spraying pipes (53) are respectively directed to the plurality of oiling mechanisms (2).