CN210246566U - Motor stator encapsulating colloid climbing rubber cutting device and climbing rubber cutting station device - Google Patents
Motor stator encapsulating colloid climbing rubber cutting device and climbing rubber cutting station device Download PDFInfo
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- CN210246566U CN210246566U CN201921113457.8U CN201921113457U CN210246566U CN 210246566 U CN210246566 U CN 210246566U CN 201921113457 U CN201921113457 U CN 201921113457U CN 210246566 U CN210246566 U CN 210246566U
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Abstract
The application discloses motor stator encapsulating colloid climbs gluey resection device and cuts and climbs gluey station device. The climbing rubber cutting device comprises an upright post, a configuration unit, a universal bracket, a power machine head and a climbing rubber cutting tool; the upright column is used for fixing the climbing rubber cutting device; the power machine head is connected with the glue cutting and climbing tool so that the glue cutting and climbing tool can rotate; the configuration unit is used for setting working parameters of the power handpiece; the upright post is connected with the universal bracket; the universal support with power aircraft nose movably connects to the messenger with the power aircraft nose is connected cut and to climb the inside excision of gluing the cutter movable to motor stator and climb gluey. The station device comprises the climbing glue cutting device. The production line can meet the beat of the production line, is simple in structure and convenient to operate, can improve the working efficiency, and can save the labor cost, thereby improving the production benefit.
Description
Technical Field
The application relates to the technical field of motor manufacturing, relates to motor stator embedment in the motor manufacturing process, and in particular relates to a climbing glue cutting device and a climbing glue station cutting device of motor stator encapsulation glue.
Background
In the existing production process for encapsulating the motor stator, when the stator is encapsulated, an encapsulating colloid can form a circle of convex climbing colloid along the outer ring of a mandrel mould. After the stator pouring sealant is solidified and the mandrel die is removed, the ring of climbing sealant must be cut off, otherwise, the assembly of the rotor is affected, and further, the quality problem is caused. The climbing gel is generally cut by a manual method and an art-designed blade. This conventional manual excision process has the following disadvantages:
(1) the space of the climbing rubber cutting position is narrow, manual cutting is difficult to operate, production beats can be met only by arranging a plurality of stations and workers on a production line, the efficiency is low, and the labor cost is high;
(2) when manual excision, the rubber face roughness after the excision can't guarantee completely, can cause the quality hidden danger.
The above background disclosure is only for the purpose of assisting in understanding the inventive concepts and technical solutions of the present application and does not necessarily pertain to the prior art of the present application, and should not be used to assess the novelty and inventive step of the present application in the absence of explicit evidence to suggest that such matter has been disclosed at the filing date of the present application.
SUMMERY OF THE UTILITY MODEL
The application provides a motor stator encapsulating colloid's climbing to glue resection device and surely climbs gluey station device, can improve machining efficiency.
In a first aspect, the application provides a climbing rubber cutting device for a motor stator potting rubber body, which comprises an upright post, a configuration unit, a universal support, a power machine head and a climbing rubber cutting tool;
the upright column is used for fixing the climbing rubber cutting device;
the power machine head is connected with the glue cutting and climbing tool so that the glue cutting and climbing tool can rotate;
the configuration unit is used for setting working parameters of the power handpiece;
the upright post is connected with the universal bracket;
the universal support with power aircraft nose movably connects to the messenger with the power aircraft nose is connected cut and to climb the inside excision of gluing the cutter movable to motor stator and climb gluey.
In some preferred embodiments, the gel cutting and climbing tool comprises a tool handle, a blade and a guide column;
the tool handle is used for being connected with the power machine head;
the outer diameter of the guide post is slightly smaller than the aperture of a central hole of a stator core of the motor stator, so that the guide post can extend into the central hole of the stator core;
the blade is fixedly connected with the guide post and protrudes out of the side surface of the guide post; the rotation radius of the blade is larger than the radius of the climbing colloid so as to completely cut off the climbing colloid;
the guide post is connected with the tool handle, so that the power machine head can drive the guide post.
In some preferred embodiments, the blades are located on both sides of the guide post.
In some preferred embodiments, the handle is adapted to be removably coupled to the power head; the connection mode of the knife handle and the power machine head is fast assembly connection.
In some preferred embodiments, the universal bracket is a multi-link structure, and the multi-link structure can realize horizontal movement and vertical lifting.
In some preferred embodiments, the power head comprises a servo motor, a button switch, a handle, a base and a speed reducer;
the handle is connected with the base;
the servo motor is connected with the base;
the speed reducer is connected with the servo motor to reduce the speed of the servo motor;
the button switch is used for controlling the servo motor.
In some preferred embodiments, the handle includes a left handle and a right handle, and the left handle and the right handle are respectively located at the left and right sides of the base.
In some preferred embodiments, the power machine head and the gel cutting and climbing tool are coaxially and vertically connected from top to bottom; the top of the upright post is connected with the base of the universal bracket; the top end of the universal bracket is connected with the power handpiece.
In a second aspect, the application provides a glue-cutting and climbing station device, which comprises an assembly line frame, an assembly line body, a product tray and the above-mentioned glue-climbing and cutting device; the assembly line frame is used for supporting the assembly line body, the product tray and the climbing glue cutting device.
In some preferred embodiments, the product tray is provided with a groove for positioning the motor stator.
Compared with the prior art, the beneficial effect of this application has:
on motor stator embedment production line surely climbs gluey station, only need an operation workman, operate this and climb gluey resection device and come the gluey of climbing of excision motor stator, just can satisfy the beat of production line, its simple structure, convenient operation can improve work efficiency, can use manpower sparingly the cost to improve the productivity effect.
In a preferred embodiment, the present application also has the following beneficial effects:
furthermore, the power head drives the rubber cutting and climbing tool to rotate clockwise at a constant speed, the center hole of the encapsulated motor stator is inserted, the rubber climbing body is cut by the rotation of the two blades which are symmetrically arranged, the rubber surface after the rubber climbing body is cut is flat and smooth, and the processing quality can be better ensured.
Drawings
Fig. 1 is a schematic structural diagram of a glue cutting and climbing station device of a motor stator potting production line in an embodiment of the application;
fig. 2 is a schematic cross-sectional view of the motor stator and the sealant cutting and climbing tool after potting according to the embodiment of the present application.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the embodiments of the present application more clearly apparent, the present application is further described in detail below with reference to fig. 1 and 2 and the embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
In the description of the present application, it is also to be noted that, unless otherwise explicitly specified or limited, the terms "disposed" and "connected" are to be interpreted broadly, e.g., as being either fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, refer to an orientation or positional relationship indicated in the drawings that is solely for the purpose of facilitating the description of the embodiments and simplifying the description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the application.
Referring to fig. 1, the embodiment provides a motor stator potting production line adhesive-climbing station device, which includes an assembly line frame 1, an assembly line body 2, a product tray 3, and an adhesive-climbing and cutting device 100 for a motor stator potting adhesive body.
The assembly line frame 1 is used for supporting the assembly line body 2, the product tray 3 and the climbing glue cutting device 100. Specifically, the climbing glue cutting device 100 is fixed on the assembly line rack 1, the assembly line body 2 is arranged on the upper portion of the assembly line rack 1, and the product tray 3 is located on the assembly line body 2.
The product tray 3 is used for positioning the encapsulated motor stator 20 so that the climbing glue cutting device 100 can cut off climbing glue on the motor stator 20.
Referring to fig. 2, the encapsulated motor stator 20 includes a stator case 205, a stator core 204, a stator winding 203, and an encapsulating compound 202. The creeping colloid 201 is a circle of raised colloid on the surface of the pouring colloid 202 around the center hole 206 of the stator, and is formed in the process of pouring the motor stator 20. The purpose of this embodiment is to cut off the protruding glue 201 to keep the surface of the potting glue 202 flat.
Referring to fig. 1, the device 100 for removing the adhesive from the stator of the motor includes a column 4, a configuration unit 5, a gimbal 6, a power head 30, and a cutter 10 for removing the adhesive.
The upright 4 is used for fixing the whole climbing rubber cutting device 100. In the present embodiment, the column 4 is vertically fixed at the upper left corner of the line frame 1.
The power machine head 30 is connected with the glue cutting and climbing tool 10, so that the glue cutting and climbing tool can rotate. That is, the power head 30 is used to drive the gel cutter 10. In the embodiment, the power head 30 and the cutting and climbing rubber cutter 10 are vertically connected with the same axis from top to bottom, so that the installation is convenient, and the structure is stable and reliable.
The configuration unit 5 is used to set the operating parameters of the power head 30. In the present embodiment, the configuration unit 5 is used to set the rotational speed and torque output by the power head 30.
The upright 4 is connected with a gimbal 6. In this embodiment, the top of the column 4 is connected to the base of the gimbal 6.
The gimbal mount 6 is movable in all directions. The universal bracket 6 is movably connected with the power head 30, so that the climbing rubber cutting tool 10 connected with the power head 30 can move to the inside of the motor stator 20 to cut off climbing rubber 201. In this embodiment, the top end of the gimbal 6 is connected to the power head 30.
Referring to fig. 2, the cutting and climbing rubber cutting tool 10 includes a tool shank 101, a blade 102, and a guide post 103. Wherein, in this embodiment, the blade 102 is a steel blade. The knife handle 101, the blade 102 and the guide column 103 are connected into a whole to form the cutting and climbing rubber cutter 10.
Referring to fig. 2, tool shank 101 is adapted to be coupled to power head 30. In this embodiment, the upper end of handle of a knife 101 is connected with power aircraft nose 30 detachably, specifically adopts the fast-assembling connected mode, but quick installation and dismantlement make things convenient for quick replacement to cut and climb gluey cutter 10.
The outer diameter of the guide post 103 is slightly smaller than the diameter of the central hole 206 of the stator core 204 of the motor stator 20 so that the guide post 103 can extend into the central hole 206 of the stator core 204. In the present embodiment, the guide post 103 is cylindrical and has a diameter slightly smaller than the inner diameter of the central hole 206 of the stator core 204; the guide post 103 is loosely fitted with the central hole 206; the guide post 103 plays a guiding role; the lower end of the guide post 103 is provided with a chamfer, which is convenient for the glue cutting and climbing tool 10 to be inserted into the central hole 206 of the stator core 204 in a quick contraposition manner.
Referring to fig. 2, the blade 102 is fixedly connected to the guide post 103 and protrudes from the side of the guide post 103 such that the blade 102 cuts away the climax body 201 after the guide post 103 is inserted into the central hole 206. The radius of rotation of the blade 102 is greater than the radius of the climber body 201 to achieve complete resection of the climber body 201.
Referring to fig. 2, the blades 102 are positioned on both sides of the guide post 103. In the embodiment, two sides of the joint of the tool holder 101 and the guide column 103 are respectively provided with a blade 102 with the same size; the two blades 102 are arranged symmetrically about the axis of the shank 101. In other embodiments, the blade 102 may also be three, four, or more than five.
The guide post 103 is connected to the handle 101 so that the power head 30 can drive the guide post 103. In this embodiment, tool shank 101 is coaxially and vertically connected to guide post 103.
Referring to fig. 2, the power head 30 includes a servo motor 301, a push button switch 302, a handle, a base 305, and a reducer 306. Wherein the handle comprises a left handle 304 and a right handle 303.
The handle is connected to the housing 305. Specifically, the left side of the base 305 is connected with a left handle 304, and the right side is connected with a right handle 303.
The servo motor 301 is connected to the base 305. In this embodiment, the upper end of the base 305 is connected to the servo motor 301.
The speed reducer 306 is connected to the servo motor 301 to reduce the speed of the servo motor 301. In this embodiment, the lower end of the servo motor 301 is coaxially and vertically connected to the reduction gear 306.
The push button switch 302 is used to control the servo motor 301. In this embodiment, a button switch 302 is provided at the tip of the right grip 303 for controlling the start or stop of the servo motor 301.
The universal support 6 is a multi-connecting-rod structure, not only can provide a large-range horizontal movement stroke for the power machine head 30 to cover all stator products on the product tray 3, but also can support the power machine head 30 to vertically lift along the axis of the motor stator so as to finish the action of cutting and climbing the glue.
Referring to fig. 1, the configuration unit 5 is a control screen. The configuration unit 5 is fixed on the cross arm of the gimbal 6 and is used for setting the rotating speed and torque of the servo motor 301, and is connected with a button switch 302 to control the starting and stopping of the servo motor 301. In other embodiments, the configuration unit 5 may also be a control panel.
For the cutting and climbing rubber cutter 10, a plurality of sets of cutting and climbing rubber cutters 10 with corresponding diameters can be configured according to the motor stators with different inner diameters. The quick coupler arranged on the power machine head 30 can be quickly replaced, and the quick coupler is suitable for quick switching when a plurality of types of stators with different sizes are produced.
The product tray 3 is used for positioning the encapsulated motor stator 20 so as to cut off the climbing colloid for the motor stator 20 subsequently. Specifically, referring to fig. 2, the product tray 3 is provided with a groove 31 for positioning the motor stator; in the present embodiment, the groove 31 is a square groove; the motor stator 20 after encapsulation is placed in the groove 31 of the product tray 3, and the groove 31 plays a positioning role, so that the motor stator 20 is prevented from following rotation due to friction when the cutting tool 10 for cutting and climbing glue is inserted into the center hole 206 of the motor stator 20 for cutting and climbing glue.
A glue cutting and climbing station of a motor stator encapsulation production line belongs to one of stations on the motor stator encapsulation production line. The motor stator embedment production line of this embodiment is cut and is climbed gluey station device and use in this station. Generally, a stator potting production line adopts a production line mode. A plurality of encapsulated motor stators 20 are arranged on the upper part of the product tray 3. Through the assembly line body 2, the motor stator 20 circularly circulates at each station on the production line. And a fixed station and other production modes can be adopted according to actual needs.
The working principle of the glue station device is explained for the cutting and climbing of the motor stator filling and sealing production line of the embodiment. Firstly, the corresponding cutting and climbing rubber cutter 10 is replaced according to the model of the motor stator to be produced. The corresponding rotational speed and torque are set on the configuration unit 5, i.e. the control panel. The product tray 3 is loaded with the motor stator 20 after being filled and sealed, and the motor stator 20 is moved to the glue cutting and climbing station from the previous station through the production line body 2 and then stops. An operator respectively holds the handles of the power head 30 with two hands, specifically the left handle 304 and the right handle 303, presses the button switch 302 with the fingers of the right hand, starts the power head 30 and drives the glue cutting and climbing tool 10 to rotate clockwise at a constant speed, preferably at a rotation speed of 20-200 RPM. Then the power head 30 is moved to the position right above the motor stator 20, the power head 30 is vertically pressed downwards, and the guide column 103 of the cutting and climbing rubber cutter 10 is slowly inserted into the center hole 206 of the encapsulated motor stator 20. The powered handpiece 30 is then slowly depressed vertically and the blade 102 is visually observed to rotate to approximate and cut away the raised gel-climbing 201. When the blade 102 completely cuts off the creeping glue 201 to flatten the surface of the potting glue 202, the power head 30 is vertically lifted to the highest point, and then the power head 30 and the creeping glue cutting tool 10 are horizontally moved to the upper part of the next potted motor stator 20. And circulating the steps, and sequentially cutting off the rubber-climbing bodies 201 of all the stators on the product tray 3. After the completion, the assembly line body 2 moves according to the production beat, the product trays 3 of all stations translate to next station, and the operator repeats the above steps and carries out the work of climbing to glue excision in proper order.
The foregoing is a further detailed description of the present application in connection with specific/preferred embodiments and is not intended to limit the present application to that particular description. For a person skilled in the art to which the present application pertains, several alternatives or modifications to the described embodiments may be made without departing from the concept of the present application, and these alternatives or modifications should be considered as falling within the scope of the present application.
Claims (10)
1. The utility model provides a motor stator encapsulates gluey resection device that climbs of colloid which characterized in that: comprises a column, a configuration unit, a universal bracket, a power machine head and a rubber cutting and climbing tool;
the upright column is used for fixing the climbing rubber cutting device;
the power machine head is connected with the glue cutting and climbing tool so that the glue cutting and climbing tool can rotate;
the configuration unit is used for setting working parameters of the power handpiece;
the upright post is connected with the universal bracket;
the universal support with power aircraft nose movably connects to the messenger with the power aircraft nose is connected cut and to climb the inside excision of gluing the cutter movable to motor stator and climb gluey.
2. The climbing rubber cutting device according to claim 1, characterized in that: the cutting and climbing rubber cutter comprises a cutter handle, a blade and a guide column;
the tool handle is used for being connected with the power machine head;
the outer diameter of the guide post is slightly smaller than the aperture of a central hole of a stator core of the motor stator, so that the guide post can extend into the central hole of the stator core;
the blade is fixedly connected with the guide post and protrudes out of the side surface of the guide post; the rotation radius of the blade is larger than the radius of the climbing colloid so as to completely cut off the climbing colloid;
the guide post is connected with the tool handle, so that the power machine head can drive the guide post.
3. The climbing rubber cutting device according to claim 2, characterized in that: the blades are positioned on both sides of the guide post.
4. The climbing rubber cutting device according to claim 2, characterized in that: the tool handle is used for being detachably connected with the power machine head; the connection mode of the knife handle and the power machine head is fast assembly connection.
5. The climbing rubber cutting device according to claim 1, characterized in that: the universal support is of a multi-connecting-rod structure, and the multi-connecting-rod structure can realize horizontal movement and vertical lifting.
6. The climbing rubber cutting device according to claim 1, characterized in that: the power machine head comprises a servo motor, a button switch, a handle, a machine base and a speed reducer;
the handle is connected with the base;
the servo motor is connected with the base;
the speed reducer is connected with the servo motor to reduce the speed of the servo motor;
the button switch is used for controlling the servo motor.
7. The climbing rubber cutting device according to claim 6, characterized in that: the handle comprises a left handle and a right handle, and the left handle and the right handle are respectively positioned on the left side and the right side of the machine base.
8. The climbing rubber cutting device according to any one of claims 1 to 7, characterized in that: the power machine head is vertically connected with the glue cutting and climbing tool from top to bottom with the same axis; the top of the upright post is connected with the base of the universal bracket; the top end of the universal bracket is connected with the power handpiece.
9. The utility model provides a surely climb and glue station device which characterized in that: comprises a production line frame, a production line body, a product tray and the climbing rubber cutting device according to any one of claims 1 to 8; the assembly line frame is used for supporting the assembly line body, the product tray and the climbing glue cutting device.
10. The station device for cutting and climbing glue according to claim 9, characterized in that: the product tray is provided with a groove for positioning the motor stator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921113457.8U CN210246566U (en) | 2019-07-16 | 2019-07-16 | Motor stator encapsulating colloid climbing rubber cutting device and climbing rubber cutting station device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921113457.8U CN210246566U (en) | 2019-07-16 | 2019-07-16 | Motor stator encapsulating colloid climbing rubber cutting device and climbing rubber cutting station device |
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| Publication Number | Publication Date |
|---|---|
| CN210246566U true CN210246566U (en) | 2020-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921113457.8U Active CN210246566U (en) | 2019-07-16 | 2019-07-16 | Motor stator encapsulating colloid climbing rubber cutting device and climbing rubber cutting station device |
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| CN (1) | CN210246566U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115102348A (en) * | 2022-07-05 | 2022-09-23 | 无锡知然和精密机械有限公司 | Servo motor stator glue filling tool and glue filling method |
-
2019
- 2019-07-16 CN CN201921113457.8U patent/CN210246566U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115102348A (en) * | 2022-07-05 | 2022-09-23 | 无锡知然和精密机械有限公司 | Servo motor stator glue filling tool and glue filling method |
| CN115102348B (en) * | 2022-07-05 | 2024-02-23 | 无锡知然和精密机械有限公司 | Servo motor stator glue filling tool and glue filling method |
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Address after: 518100 2F, workshop 42, Xingye 1st Road, Fenghuang community, Fuyong street, Bao'an District, Shenzhen City, Guangdong Province Patentee after: SHENZHEN XETAR TECHNOLOGY Co.,Ltd. Address before: 518102 Guangdong city of Shenzhen province Baoan District Xixiang Development Zone, West Baoan Huaye deep Industrial Zone No. 1 building fourth A zone Patentee before: SHENZHEN XETAR TECHNOLOGY Co.,Ltd. |