CN210243331U - High-frequency sample melting machine - Google Patents
High-frequency sample melting machine Download PDFInfo
- Publication number
- CN210243331U CN210243331U CN201920915598.5U CN201920915598U CN210243331U CN 210243331 U CN210243331 U CN 210243331U CN 201920915598 U CN201920915598 U CN 201920915598U CN 210243331 U CN210243331 U CN 210243331U
- Authority
- CN
- China
- Prior art keywords
- crucible
- frequency
- double
- sample
- support
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Sampling And Sample Adjustment (AREA)
- Crucibles And Fluidized-Bed Furnaces (AREA)
Abstract
The utility model relates to a glass fuse piece system appearance equipment especially relates to a high frequency melting machine. A high-frequency sample melting machine comprises a sample melting machine box body, a high-frequency power supply, an infrared thermometer and a high-frequency sample melting part arranged in the sample melting machine box body, wherein the high-frequency sample melting part comprises a crucible support and a crucible part, the crucible part comprises a single crucible part and a double crucible part, the single crucible part comprises a single crucible and a single high-frequency induction coil, the double crucible part comprises a double crucible and a double high-frequency induction coil, one of the single crucible part and the double crucible part is arranged on the crucible support, the single high-frequency induction coil and the double high-frequency induction coil are electrically connected with the high-frequency power supply, one side of the crucible support is provided with a crucible rotating stepping motor, the motor is connected with a first transmission mechanism, the lower part of the crucible support is provided with a crucible swinging stepping motor, and the; and a control device is also arranged in the sample melting machine box body, and a touch screen is arranged on the sample melting machine box body and is in signal connection with the control device.
Description
Technical Field
The utility model relates to a glass fuse piece system appearance equipment especially relates to a high frequency melting machine.
Background
In the fields of steel, metallurgy, chemical industry, geology, cement, ceramic refractory materials and the like, solid raw materials or powdery raw materials such as ores, rocks, soil, refractory materials, metallurgical raw materials and the like are required to be heated and melted to be made into sample wafers with certain specifications, so that substances represented by the sample wafers are analyzed. In the above process, a sample melting machine is often needed. According to the working process of the melting machine, the heating and melting are the most important working steps in the process, and the heating device of the melting machine is particularly important.
The traditional melting machine generally adopts an electric heating mode or an open fire heating mode, wherein the electric heating mode has the problems of high energy consumption, poor safety and low heating efficiency, and the open fire heating mode has the defects of poor safety and the like, so that the two modes are less and less.
With the development of society and continuous innovation of technology, a high-frequency heating method appears. High-frequency heating, that is, induction heating, is a method of heating an electric conductor (generally, metal) by electromagnetic induction, and eddy current is generated in the metal, which causes joule heating of the metal due to electric resistance. Due to the advantages of high efficiency, simple use and high safety of high-frequency heating, the method is widely applied to high-frequency melting machines.
However, in the existing high-frequency sample melting machine, because the support structure is fixed, and the number of the crucibles mounted on the support structure is fixed, the crucible stations required by the high-frequency sample melting machine cannot be flexibly adjusted according to the number of the samples required in actual application, so that the working conditions which may occur and need different numbers of the samples cannot be flexibly met.
SUMMERY OF THE UTILITY MODEL
The utility model provides a high frequency sample melting machine to it is fixed to solve current high frequency sample melting machine crucible quantity, the quantity of the adjustment crucible that can not be nimble, thereby can not satisfy the problem that needs the crucible quantity of different quantity.
The utility model discloses a high frequency melting machine adopts following technical scheme: a high-frequency sample melting machine comprises a sample melting machine box body, a high-frequency power supply, an infrared thermometer and a high-frequency sample melting part arranged in the sample melting machine box body, wherein the high-frequency sample melting part comprises a crucible support and a crucible part arranged on the crucible support, the crucible part comprises a single crucible part and a double crucible part, the single crucible part comprises a single crucible and a single high-frequency induction coil arranged outside the single crucible, the double crucible part comprises a double crucible and a double high-frequency induction coil arranged outside the double crucible, one of the single crucible part and the double crucible part is arranged on the crucible support, the single high-frequency induction coil and the double high-frequency induction coil are electrically connected with the high-frequency power supply, one side of the crucible support is provided with a crucible rotating stepping motor, and the crucible rotating stepping motor is connected with a first transmission mechanism which drives the crucible part to rotate, the crucible swinging stepping motor is arranged at the lower part of the crucible support and is connected with a second transmission mechanism which drives the crucible support to swing;
the infrared thermometer is arranged outside the box body of the sample melter, and the high-frequency power supply is arranged in the box body of the sample melter;
the sample melter box body is internally provided with a control device which is in signal connection with the crucible rotating stepping motor and the crucible swinging stepping motor, the infrared thermometer is also in signal connection with the control device, and the sample melter box body is provided with a touch screen which is in signal connection with the control device;
wherein, the control device adopts a PLC.
The crucible portion still include three crucible portions and four crucible portions, three crucible portions include three crucibles and set up the three high frequency induction coil in the three crucible outsides, four crucible portions include four crucibles and set up the four high frequency induction coil in the four crucible outsides, three crucible portions and four crucible portions one-tenth install the crucible support on.
One of the single crucible part, the double crucible part, the three crucible part and the four crucible part is arranged on the crucible bracket.
The first transmission mechanism adopts a gear transmission mechanism so as to rotate the crucible part.
The second transmission mechanism adopts a rotating shaft transmission mechanism or a gear transmission mechanism so as to enable the crucible support to swing.
The crucible sways step motor's swing angle be 0 ~ 45 degrees, crucible sway step motor's swing rate be 0 ~ 30 revolutions per minute.
The touch screen adopts a Kunlun normal touch screen.
The utility model has the advantages that: the device melts the appearance through setting up high frequency and melting appearance portion, and high frequency melts appearance portion and includes crucible support and sets up the crucible portion on crucible support, and crucible portion sets up on crucible support. Crucible portion includes single crucible portion and two crucible portions, and single crucible portion selects for use with two crucible portion alternatives, and single crucible portion and two crucible portions all adopt the integrated design. The single crucible part comprises a single crucible and a single high-frequency induction coil arranged outside the single crucible, the single crucible part is used for melting samples of single samples, the double crucible part comprises a double crucible and a double high-frequency induction coil arranged outside the double crucible, and the double crucible part is used for melting samples of two samples. A worker selects a single crucible part or a double crucible part according to actual needs and connects the corresponding high-frequency induction coil with a high-frequency power supply. The arrangement enables a single high-frequency fusion machine to install crucible parts with different specifications according to the requirement of fusion samples. The crucible support matched with the crucible support has enough space for installing crucible parts with different specifications. The rotatory step motor of crucible that sets up drives the crucible and rotates, and the rotatory step motor of crucible is rotatory even, can be with the even system appearance of sample, thereby the crucible sways step motor and drives crucible support and drive crucible portion and sway for system appearance process is more even. The set infrared thermometer is used for detecting the temperature and providing temperature parameters for the set control device in real time. The control device adopts PLC to improve the anti-interference capability of the control process of the whole device and ensure the control process to be more accurate.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a self-contained schematic view of an embodiment of a high-frequency fusion machine according to the present invention;
fig. 2 is a schematic structural diagram of a specific embodiment of a high-frequency fusion machine according to the present invention;
FIG. 3 is a side view of FIG. 2;
FIG. 4 is a schematic view of the structure of the crucible portion;
FIG. 5 is a top view of FIG. 4;
in the figure: 1. a sample melter box body; 2. an infrared thermometer; 3. a protective cover; 4. a touch screen; 5. a cabinet door; 6. a support member; 7. a high frequency power supply; 8. a crucible swinging stepping motor; 9. a crucible rotating stepping motor; 10. a first transmission mechanism; 11. a crucible portion; 111. a dual high frequency induction coil; 112. a double crucible; 12. a second transmission mechanism; 13. a crucible support.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
The embodiment of the high-frequency sample melting machine of the utility model, as shown in fig. 1 to 5, the high-frequency sample melting machine comprises a sample melting machine box body 1, a high-frequency power supply 7 and an infrared thermometer 2, and further comprises a high-frequency sample melting part arranged in the sample melting machine box body, wherein the high-frequency sample melting part comprises a crucible support 13 and a crucible part 11 arranged on the crucible support 13, the crucible part comprises a single crucible part and a double crucible part, the single crucible part comprises a single crucible and a single high-frequency induction coil arranged outside the single crucible, the double crucible part comprises a double crucible 112 and a double high-frequency induction coil 111 arranged outside the double crucible, one of the single crucible part and the double crucible part is selected and arranged on the crucible support 13, the single high-frequency induction coil and the double high-frequency induction coil 111 are electrically connected with the high-frequency power supply 7, one side of the crucible support 13 is provided with a rotary stepping motor 9, the crucible rotating stepping motor 9 is connected with a first transmission mechanism 10 which drives the crucible part to rotate, one side of the crucible support 13 is provided with a crucible swinging stepping motor 8, and the crucible swinging stepping motor 8 is connected with a second transmission mechanism 12 which drives the crucible support 13 to swing;
the infrared thermometer 2 is arranged outside the sample melter box body 1, and the high-frequency power supply 7 is arranged in the sample melter box body 1;
the sample melter box body 1 is internally provided with a control device which is in signal connection with the crucible rotating stepping motor 9 and the crucible swinging stepping motor 8, the infrared thermometer 2 is also in signal connection with the control device, the sample melter box body 1 is provided with a touch screen 4, and the touch screen 4 is in signal connection with the control device;
wherein, the control device adopts a PLC.
Further, crucible portion still includes three crucible portions and four crucible portions, three crucible portions include three crucibles and set up the three high frequency induction coil in three crucible outsides, four crucible portions include four crucibles and set up the four high frequency induction coil in four crucible outsides, three crucible portions and four crucible portions one install crucible support 13 on.
Further, one of the single crucible portion, the double crucible portion, the triple crucible portion and the four crucible portion is mounted on the crucible support 13.
Further, the first transmission mechanism 10 employs a gear transmission mechanism to rotate the crucible portion.
Further, the second transmission mechanism 12 adopts a rotating shaft transmission mechanism or a gear transmission mechanism so as to enable the crucible support to swing.
Further, the swinging angle of the crucible swinging stepping motor 8 is 0-45 degrees, and the swinging speed of the crucible swinging stepping motor 8 is 0-30 r/min.
Furthermore, the touch screen adopts a Kunlun normal touch screen.
The bottom of the box body of the sample melter is provided with a support piece 6, and the balance of the whole device can be adjusted.
The upside of high frequency melting appearance portion still be provided with visor 3, the visor adopt hydraulic system to drive its and open or close to the adverse effect that open among the prior device melts the appearance and brings has been avoided.
And a cabinet door 5 is arranged at the lower part of the sample melter box body and is used for arranging other accessories.
The high-frequency sample melting machine adopts a PLC and touch screen matching mode in control, one-key operation is realized, and labor cost is saved. The smelting process interface of the material is manufactured in the touch screen, a user only needs to edit and store the process of firing the material in the touch screen, various different materials can be stored, processes in different modes are directly called in use and downloaded to a PLC controller, the PLC can automatically open and close each valve according to designed parameters, a swinging motor, a rotating motor and an induction heating device are smelted, the power value is given in real time, the whole process flow is automatically completed, and full automation starting and stopping are achieved through one key.
This device is in order to let the material melting abundant in the melting process, even, has adopted the crucible support to sway from beginning to end, and the mode of crucible self positive and negative rotation reaches the material stirring and shakes evenly, the purpose of gas removal slagging-off.
The utility model has the advantages that: the device melts the appearance through setting up high frequency and melting appearance portion, and high frequency melts appearance portion and includes crucible support and sets up the crucible portion on crucible support, and crucible portion sets up on crucible support. Crucible portion includes single crucible portion and two crucible portions, and single crucible portion selects for use with two crucible portion alternatives, and single crucible portion and two crucible portions all adopt the integrated design. The single crucible part comprises a single crucible and a single high-frequency induction coil arranged outside the single crucible, the single crucible part is used for melting samples of single samples, the double crucible part comprises a double crucible and a double high-frequency induction coil arranged outside the double crucible, and the double crucible part is used for melting samples of two samples. A worker selects a single crucible part or a double crucible part according to actual needs and connects the corresponding high-frequency induction coil with a high-frequency power supply.
The arrangement enables a single high-frequency sample melting machine to be provided with crucible parts with different specifications according to sample melting requirements. The crucible support matched with the crucible support has enough space for installing crucible parts with different specifications. The rotatory step motor of crucible that sets up drives the crucible and rotates, and the rotatory step motor of crucible is rotatory even, can be with the even system appearance of sample, thereby the crucible sways step motor and drives crucible support and drive crucible portion and sway for system appearance process is more even. The set infrared thermometer is used for detecting the temperature and providing temperature parameters for the set control device in real time. The control device adopts PLC to improve the anti-interference capability of the control process of the whole device and ensure the control process to be more accurate.
The above terms "first, second, etc. are used for convenience of description only and have no limiting effect.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The high-frequency sample melter comprises a sample melter box body, a high-frequency power supply and an infrared thermometer, and is characterized in that: the high-frequency sample melting device is characterized by further comprising a high-frequency sample melting part arranged in the sample melting machine box body, wherein the high-frequency sample melting part comprises a crucible support and a crucible part arranged on the crucible support, the crucible part comprises a single crucible part and a double crucible part, the single crucible part comprises a single crucible and a single high-frequency induction coil arranged outside the single crucible, the double crucible part comprises a double crucible and a double high-frequency induction coil arranged outside the double crucible, the single crucible part and the double crucible part are alternatively arranged on the crucible support, the single high-frequency induction coil and the double high-frequency induction coil are electrically connected with the high-frequency power supply, one side of the crucible support is provided with a crucible rotating stepping motor, the crucible rotating stepping motor is connected with a first transmission mechanism for driving the crucible part to rotate, and the lower part of the crucible support is provided with a crucible swinging motor, the crucible swinging stepping motor is connected with a second transmission mechanism which drives the crucible support to swing;
the infrared thermometer is arranged outside the box body of the sample melter, and the high-frequency power supply is arranged in the box body of the sample melter;
the sample melter box body is internally provided with a control device which is in signal connection with the crucible rotating stepping motor and the crucible swinging stepping motor, the infrared thermometer is also in signal connection with the control device, and the sample melter box body is provided with a touch screen which is in signal connection with the control device;
wherein, the control device adopts a PLC.
2. The high-frequency fusion machine according to claim 1, wherein: the crucible portion still include three crucible portions and four crucible portions, three crucible portions include three crucibles and set up the three high frequency induction coil in the three crucible outsides, four crucible portions include four crucibles and set up the four high frequency induction coil in the four crucible outsides, three crucible portions and four crucible portions one-tenth install the crucible support on.
3. The high-frequency fusion machine according to claim 2, wherein: one of the single crucible part, the double crucible part, the three crucible part and the four crucible part is arranged on the crucible bracket.
4. A high-frequency fusion machine as claimed in claim 3, wherein: the first transmission mechanism adopts a gear transmission mechanism so as to rotate the crucible part.
5. A high-frequency fusion machine as claimed in claim 3, wherein: the second transmission mechanism adopts a rotating shaft transmission mechanism or a gear transmission mechanism so as to enable the crucible support to swing.
6. The high-frequency fusion machine according to claim 4 or 5, characterized in that: the crucible sways step motor's swing angle be 0 ~ 45 degrees, crucible sway step motor's swing rate be 0 ~ 30 revolutions per minute.
7. The high-frequency fusion machine according to claim 1, wherein: the touch screen adopts a Kunlun normal touch screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920915598.5U CN210243331U (en) | 2019-06-18 | 2019-06-18 | High-frequency sample melting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920915598.5U CN210243331U (en) | 2019-06-18 | 2019-06-18 | High-frequency sample melting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210243331U true CN210243331U (en) | 2020-04-03 |
Family
ID=69986274
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920915598.5U Active CN210243331U (en) | 2019-06-18 | 2019-06-18 | High-frequency sample melting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210243331U (en) |
-
2019
- 2019-06-18 CN CN201920915598.5U patent/CN210243331U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201176453Y (en) | Rotary mixing and purifying device for metal liquation | |
| CN210441642U (en) | Self-consuming mechanical strong stirring smelting device | |
| CN210243331U (en) | High-frequency sample melting machine | |
| CN201688684U (en) | Rotatable smelting furnace | |
| CN110425873A (en) | It is a kind of quantitatively to keep the temperature molten aluminum melting furnace | |
| CN211651197U (en) | Novel metallurgical furnace | |
| CN202010911U (en) | Constant-speed processing turntable unit | |
| CN213950953U (en) | Optical glass sample smelting device | |
| CN218321469U (en) | Novel smelting furnace for steel | |
| CN111928653A (en) | Vacuum smelting furnace device | |
| CN202120083U (en) | Integrated control system of centrifugal casting machine | |
| CN207649338U (en) | A kind of vacuum melting furnace | |
| CN106017993B (en) | Metal bath sampling equipment | |
| CN210242370U (en) | Multifunctional melting furnace | |
| CN106544722B (en) | A kind of crystal vertically automates grower | |
| CN205156654U (en) | Stirring and feeding mechanism | |
| CN210141753U (en) | Novel drying of zirconium corundum brick device | |
| CN204594215U (en) | Neodymium iron boron intermediate frequency furnace liquid outlet control device | |
| CN210419704U (en) | Swinging furnace for smelting optical glass | |
| CN221764168U (en) | Novel aluminum alloy centralized melting furnace | |
| CN209893973U (en) | Smelting furnace stirring device | |
| CN202865389U (en) | Monocrystalline silicon zone-melting stretching furnace control system | |
| CN220322002U (en) | High-temperature stirring lifting furnace | |
| CN209399745U (en) | A kind of non-ferrous metal melting holding furnace | |
| CN201632613U (en) | Full solid induction remelting device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |