CN210236705U

CN210236705U - Cantilever type multi-station mechanism of full-automatic high-speed layer winding machine

Info

Publication number: CN210236705U
Application number: CN201920810202.0U
Authority: CN
Inventors: Guanxing Yuan; 袁关兴; Wenbin Zhao; 赵文彬; Jinquan Zhao; 赵金权; Shanglin Sun; 孙上林
Original assignee: HANGZHOU XINGGUAN MACHINERY CO Ltd
Current assignee: HANGZHOU XINGGUAN MACHINERY CO Ltd
Priority date: 2019-05-31
Filing date: 2019-05-31
Publication date: 2020-04-03
Anticipated expiration: 2029-05-31

Abstract

A cantilever type multi-station mechanism of a full-automatic high-speed layer winding machine belongs to the technical field of winding devices and comprises a cutting power device, a cutting main shaft, a cutting disc and a winding rotating shaft; one end of the cutting main shaft is connected with the cutting power device, and the other end of the cutting main shaft penetrates through the rack and is fixedly connected with the cutting disc; the cutting power device drives the cutting disc to rotate through the cutting main shaft; at least 2 winding rotating shafts are rotatably arranged on the dividing disc; the winding rotating shaft and the cutting main shaft are arranged in parallel. Because this equipment is provided with a plurality of stations coordinated action: when one station winds (receives) wires, the other stations can complete the upper disc and/or the lower disc, and the winding efficiency of the wire receiving and winding is greatly improved.

Description

Cantilever type multi-station mechanism of full-automatic high-speed layer winding machine

Technical Field

The utility model belongs to the technical field of coiling device, in particular to cantilever type multi-station mechanism of full-automatic high-speed layer around machine.

Background

The welding wire layer winding machine is equipment for regularly winding finished welding wires which are processed on a plastic disc layer by layer to perform subpackaging, storage, circulation and sale, and the welding wire obtained by welding wire layer winding is several kilograms to dozens of kilograms, so that the circulation and the use are convenient, and the welding wire layer winding machine is the last procedure of welding wire production.

Present welding wire layer is around quick-witted automatic level not high, and the leading reason lies in that it is mostly the mechanism of single-station, withdraws from after the plastics coils is full, packs into to the empty plastics dish of next volume, has great time gap between the twice process, leads to work efficiency low.

SUMMERY OF THE UTILITY MODEL

In view of the above-mentioned weak point of prior art inefficiency, the utility model aims to provide a cantilever type multi-station mechanism of full-automatic high-speed layer around machine.

In order to achieve the above purpose, the present invention adopts the following technical solutions.

A cantilever type multi-station mechanism of a full-automatic high-speed layer winding machine comprises a cutting power device, a cutting main shaft, a cutting disc and a winding rotating shaft; one end of the cutting main shaft is connected with the cutting power device, and the other end of the cutting main shaft penetrates through the rack and is fixedly connected with the cutting disc; the cutting power device drives the cutting disc to rotate through the cutting main shaft; at least 2 winding rotating shafts are rotatably arranged on the dividing disc; the winding rotating shaft and the cutting main shaft are arranged in parallel.

The cutting power device is fixedly connected to the frame; the power dividing device comprises a divider and a servo motor for the divider, wherein one end of the divider is connected with the output end of the servo motor for the divider, and the other end of the divider is connected with the main dividing shaft.

The cutting power device is fixedly connected to the frame; the dividing power device comprises a divider, a speed reducer and a servo motor for the divider; the splitter is connected with a speed reducer by a servo motor; the speed reducer is connected with the divider; the divider is connected with the dividing main shaft.

The rotary joints of the frame and the dividing main shaft are at least 2, and the rotary joints at two sides are arranged at intervals; a left bearing seat and a left bearing which are sleeved on the dividing main shaft are arranged at the rotary joint of the left side of the frame and the dividing main shaft; the inner ring of the left bearing is connected with the dividing main shaft, the outer ring of the left bearing is connected with a left bearing seat, and the left bearing seat is fixedly arranged on the frame; a right bearing seat and a right bearing which are sleeved on the cutting main shaft are arranged at the rotary connection position of the frame and the right side of the cutting main shaft; the right bearing inner ring is connected with the cutting main shaft, the outer ring is connected with a right bearing seat, and the right bearing seat is fixedly installed on the rack.

The left bearing seat is provided with a ring left lug, the left lug is attached to the left wall of the rack and is in threaded connection with the rack through a screw, and the right side of the inner ring of the left bearing is in top contact with the dividing main shaft; the right bearing seat is provided with a ring right lug, the right lug is attached to the right wall of the rack and is in threaded connection with the rack through a screw, and the left side of the inner ring of the right bearing is pressed against the dividing spindle.

The winding rotating shafts are uniformly distributed on the dividing disc at equal angles by taking the dividing main shaft as a center; further, the number of the winding rotating shafts is 2-7.

The cutting disc is provided with 2 stations, and each station is provided with a winding rotating shaft.

The cutting disc is provided with 3 stations, and each station is provided with a winding rotating shaft.

The cutting disc is provided with 4 stations, and each station is provided with a winding rotating shaft.

The winding rotating shaft is fixedly provided with a right driving plate; the right driving plate is provided with a driving pin; the shifting pin is inserted in the plastic disc, so that the winding rotating shaft, the right shifting disc and the plastic disc synchronously rotate.

Along with the advocation of China 'China manufacturing 2025', and for the intellectualization of a welding wire production factory, a cantilever type multi-station mechanism of a full-automatic high-speed layer winding machine is developed.

The device breaks through the mode of winding by a single take-up reel of the traditional welding wire winding machine, and adopts the mutual coordination work of the multi-station plastic discs, thereby greatly improving the working efficiency and facilitating the follow-up procedures to be finished (automatically) under the unattended condition.

Because this equipment is provided with a plurality of stations coordinated action: when one station winds (receives) wires, the other stations can complete the upper disc and/or the lower disc, and the winding efficiency of the wire receiving and winding is greatly improved.

Drawings

Fig. 1 is a schematic structural diagram of the present invention;

fig. 2 is a left side view of the present invention;

in the figure: the device comprises a splitting power device 1, a splitting main shaft 2, a splitting disc 3, a winding rotating shaft 4, a frame 5, a right driving disc 6, a shifting pin 7, a left bearing seat 8, a left bearing 9, a right bearing seat 11, a right bearing 12 and a plastic disc 13.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings.

A cantilever type multi-station mechanism of a full-automatic high-speed layer winding machine comprises a cutting power device 1, a cutting main shaft 2, a cutting disc 3 and a winding rotating shaft 4.

One end of the cutting main shaft 2 is connected with the cutting power device 1, and the other end of the cutting main shaft penetrates through the rack 5 and then is fixedly connected with the cutting disc 3. The cutting power device 1 drives the cutting disc 3 to rotate through the cutting main shaft 2.

The cutting power device 1 is a power device for driving the cutting main shaft 2 and the cutting disc 3 to rotate. The power dividing device 1 is fixedly connected to the frame 5. Preferably, the splitting power device 1 includes a splitter and a servo motor for the splitter, and one end of the splitter is connected to an output end of the servo motor for the splitter, and the other end of the splitter is connected to the splitting main shaft 2. As another preferred mode, the power splitting device 1 includes a splitter, a speed reducer, and a servo motor for the splitter; the divider is connected with a speed reducer by a servo motor; the speed reducer is connected with the divider; the divider is connected with the dividing main shaft 2. Driven by a servo motor for the divider, the divider drives the dividing main shaft 2 and the dividing disc 3 to rotate by a certain angle, so that the specific positions of all stations on the dividing disc 3 are reset.

The device adopts a cantilever structure for the dividing main shaft 2, namely the dividing disc 3 is supported by the single-side dividing main shaft 2 to rotate, therefore, enough supporting force of the dividing main shaft 2 to the dividing disc 3 needs to be ensured to avoid the movement of the dividing disc 3. The rotary connection position of the frame 5 and the dividing main shaft 2 is at least 2 positions, and the rotary connection positions of the 2 positions are arranged at intervals; a left bearing seat 8 and a left bearing 9 which are sleeved on the dividing main shaft 2 are arranged at the rotary connection position of the left side of the frame 5 and the dividing main shaft 2; the inner ring of the left bearing 9 is connected with the cutting main shaft 2, the outer ring of the left bearing is connected with the left bearing seat 8, and the left bearing seat 8 is fixedly arranged on the frame 5. Furthermore, the left bearing seat 8 is provided with a ring left lug, the left lug is attached to the left wall of the frame 5 and is in threaded connection with the frame 5 through a screw, and the right side of the inner ring of the left bearing 9 is in top contact with the split spindle 2, so that the split spindle 2 is limited on the left side. A right bearing seat 11 and a right bearing 12 which are sleeved on the dividing main shaft 2 are arranged at the rotary connection part of the frame 5 and the right side of the dividing main shaft 2; the inner ring of the right bearing 12 is connected with the cutting main shaft 2, the outer ring of the right bearing is connected with the right bearing seat 11, and the right bearing seat 11 is fixedly arranged on the frame 5. Furthermore, the right bearing seat 11 is provided with a ring right lug, the right lug is attached to the right wall of the frame 5 and is in threaded connection with the frame 5 through a screw, and the left side of the inner ring of the right bearing 12 is in top contact with the split spindle 2, so that the right side of the split spindle 2 is limited.

The arrangement of the left lug and the right lug facilitates the installation and the disassembly of the bearing seat and the rack. After the bearing seat, the bearing and the dividing main shaft are assembled mutually, the bearing seat is moved, so that the left lug is attached to the left wall of the frame, the right lug is attached to the right wall of the frame, and then the bearing seat is fixedly installed on the frame through screws, so that the bearing seat, the bearing and the dividing main shaft are installed on the frame.

The bearing and bearing seat described throughout this application are used to illustrate the rotation and spacing structure between the components, and not to be an absolute limitation of the structure, and other conventional equivalent technical means in the field, such as omitting the bearing sleeve, directly mounting the bearing on the frame, and positioning the outer end of the bearing with a blank cap, should also be covered in the protection scope of this application.

At least 2 winding rotating shafts 4 are rotatably arranged on the cutting disc 3, and the winding rotating shafts 4 and the cutting main shaft 2 are arranged in parallel. Preferably, the winding shafts 4 are uniformly distributed on the split disks 3 at equal angles around the split main shaft 2. Further, the number of the winding rotating shafts 4 is 2-7.

Preferably, the dividing disc 3 is provided with 3 stations, and each station is provided with a winding rotating shaft 4, so that 3 winding rotating shafts 4 are arranged in total; at this time, when the plastic disc on the winding spindle 4 of one station is in winding operation, the other two stations can respectively perform upper disc operation and lower disc operation. Therefore, the equipment greatly saves the wire collecting time and improves the wire collecting efficiency.

As another preference, when the dividing disc 3 is provided with 2 stations, each station is provided with a winding rotating shaft 4, and the plastic disc on the winding rotating shaft 4 of one station is in winding operation, the other station can perform disc unloading operation and disc loading operation.

As another preference, when the dividing disc 3 is provided with 4 stations, each station is provided with a winding rotary shaft 4, and the plastic disc on the winding rotary shaft 4 of one station is in winding operation, the rest stations can perform disc unloading operation and disc loading operation as required.

This scheme has not only realized the operating means of multistation, and this equipment during operation cuts apart 3 rotatory certain angles of dish, and the plastic disk that will coil the wire and fill is changeed to the unloading station on to the follow-up operation of rolling down that carries on, with empty plastic disk from the hanging wall station to the wire winding station on, in order to carry on next wire winding process in preparation.

The winding rotating shaft 4 is fixedly provided with a right driving plate 6; the right driving plate 6 is provided with a driving pin 7; the shifting pin 7 is inserted in the plastic disc 13, so that the winding rotating shaft 4, the right shifting disc 6 and the plastic disc 13 synchronously rotate.

The directional terms in this application, such as up, down, left, right, front and back, are used for describing the relative positions of the components in the present disclosure, and are not meant to be limiting in any way. It should be understood that equivalent alterations and modifications can be made by those skilled in the art according to the technical solution of the present invention and the inventive concept thereof, and all such alterations and modifications should fall within the scope of the appended claims.

Claims

1. A cantilever type multi-station mechanism of a full-automatic high-speed layer winding machine is characterized by comprising a cutting power device (1), a cutting main shaft (2), a cutting disc (3) and a winding rotating shaft (4); one end of the dividing main shaft (2) is connected with the dividing power device (1), and the other end of the dividing main shaft penetrates through the rack (5) and then is fixedly connected with the dividing disc (3); the cutting power device (1) drives the cutting disc (3) to rotate through the cutting main shaft (2); at least 2 winding rotating shafts (4) are rotatably arranged on the dividing disc (3); and the winding rotating shaft (4) and the dividing main shaft (2) are arranged in parallel.

2. The cantilever type multi-station mechanism of the fully automatic high-speed layer winding machine according to claim 1, wherein the dividing power device (1) is fixedly connected to the frame (5); the splitting power device (1) comprises a splitter and a servo motor for the splitter, one end of the splitter is connected with the output end of the servo motor for the splitter, and the other end of the splitter is connected with the splitting main shaft (2).

3. The cantilever type multi-station mechanism of the fully automatic high-speed layer winding machine according to claim 1, wherein the dividing power device (1) is fixedly connected to the frame (5); the power dividing device (1) comprises a divider, a speed reducer and a servo motor for the divider; the splitter is connected with a speed reducer by a servo motor; the speed reducer is connected with the divider; the divider is connected with the dividing main shaft (2).

4. The cantilever type multi-station mechanism of the full-automatic high-speed layer winder is characterized in that the rotating joints of the frame (5) and the dividing main shaft (2) are at least 2, and the rotating joints at two sides are arranged at intervals; a left bearing seat (8) and a left bearing (9) which are sleeved on the dividing main shaft (2) are arranged at the rotary connection position of the left side of the frame (5) and the dividing main shaft (2); the inner ring of the left bearing (9) is connected with the dividing main shaft (2), the outer ring of the left bearing is connected with a left bearing seat (8), and the left bearing seat (8) is fixedly arranged on the rack (5); a right bearing seat (11) and a right bearing (12) which are sleeved on the dividing main shaft (2) are arranged at the rotary connection position of the frame (5) and the right side of the dividing main shaft (2); the inner ring of the right bearing (12) is connected with the cutting main shaft (2), the outer ring of the right bearing is connected with the right bearing seat (11), and the right bearing seat (11) is fixedly installed on the rack (5).

5. The cantilever type multi-station mechanism of the full-automatic high-speed layer winding machine according to claim 4, characterized in that the left bearing seat (8) is provided with a ring left lug which is attached to the left wall of the frame (5) and is in threaded connection with the frame (5) through a screw, and the right side of the inner ring of the left bearing (9) is in top contact with the dividing main shaft (2); the right bearing seat (11) is provided with a ring right lug, the right lug is attached to the right wall of the rack (5) and is in threaded connection with the rack (5) through a screw, and the left side of the inner ring of the right bearing (12) is pressed against the split spindle (2).

6. The cantilever type multi-station mechanism of the fully automatic high-speed layer winding machine according to claim 1, wherein the winding shafts (4) are uniformly distributed on the dividing disc (3) at equal angles with the dividing main shaft (2) as the center; furthermore, the number of the winding rotating shafts (4) is 2-7.

7. The cantilever type multi-station mechanism of the full-automatic high-speed layer winding machine according to claim 6, characterized in that the dividing disc (3) is provided with 2 stations, and each station is provided with a winding rotating shaft (4).

8. The cantilever type multi-station mechanism of the full-automatic high-speed layer winding machine according to claim 6, characterized in that the dividing disc (3) is provided with 3 stations, and each station is provided with a winding rotating shaft (4).

9. The cantilever type multi-station mechanism of the fully automatic high-speed layer winding machine according to claim 6, characterized in that the dividing disc (3) is provided with 4 stations, and each station is provided with a winding rotating shaft (4).

10. The cantilever type multi-station mechanism of the fully automatic high-speed layer winding machine according to claim 1, wherein the winding rotating shaft (4) is fixedly provided with a right driving plate (6); the right driving plate (6) is provided with a driving pin (7); the shifting pin (7) is inserted in the plastic disc (13), so that the winding rotating shaft (4), the right shifting disc (6) and the plastic disc (13) synchronously rotate.