CN210233403U - Brick making machine - Google Patents
Brick making machine Download PDFInfo
- Publication number
- CN210233403U CN210233403U CN201821207840.5U CN201821207840U CN210233403U CN 210233403 U CN210233403 U CN 210233403U CN 201821207840 U CN201821207840 U CN 201821207840U CN 210233403 U CN210233403 U CN 210233403U
- Authority
- CN
- China
- Prior art keywords
- material distribution
- distribution box
- brick
- die
- support plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model provides a brick making machine, which comprises a brick pressing device, a material distributing device, a discharging device, a stacking device, a circulating device and a control system; the utility model discloses a brickmaking machine mould can customize and change as required, adopts circulating device, and degree of automation is high.
Description
Technical Field
The utility model relates to an environmental protection machinery technical field, specifically speaking relates to a brick making machine.
Background
With the development of cities, the construction of cities is more visible everywhere, but with the continuous development of city construction, the construction waste is more and more, and the problem of garbage discharge is more difficult to solve. The construction waste is mainly generated from basic projects such as reverse circulation foundation piles, continuous walls, pre-built piles, grindstones and the like applied to construction sites of buildings, and the best treatment mode of the waste is recycling, granulation and reutilization.
Garbage forms the waste residue of each gradation after the stone crusher is handled, can carry out the granulation and retrieve, and the mode that generally adopts is the brickmaking, and current specialty brickmaking machine can be used for the brickmaking, but the brick pressing device of current brickmaking machine is more invariable and dismantle the trouble, and one set of mould can only fix a shaping brick type, does multiple dress nature and need carry out change mould many times, and is comparatively troublesome to waste time and energy.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a switch brick type mould is convenient, changes simple and convenient full-automatic environmental protection brickmaking machine is provided.
The utility model provides a technical scheme of above-mentioned technical problem does:
a brick making machine comprises a brick pressing device, a material distributing device, a discharging device, a stacking device, a circulating device and a control system; the brick pressing device comprises a power mechanism, an upper die, a lower die, a die core, a pressing column, a supporting column and a vibrating motor; the power mechanism comprises a hydraulic mechanism, a lifting mechanism and a power mechanism, the power mechanism is arranged above the supporting column, the upper die and the lower die are sleeved on the supporting column, the upper die comprises an upper supporting body and a plurality of pressure columns, the lower die comprises a lower supporting body and a frame die, the frame die is placed on the lower supporting body, the pressure columns are fixed on the lower surface of the upper supporting body and are matched with the frame die, and the vibration motor is arranged right above the upper supporting body and is tightly connected with the upper supporting body; the material distribution device comprises a first support plate, a second support plate, a hopper, a material distribution box, a baffle, an air cylinder and a stirring assembly, wherein the material distribution box is a cuboid cavity without an upper bottom cover and a lower bottom cover, the material distribution box is arranged on the upper end surface of the second support plate, the material distribution box is in sliding connection with the second support plate, the baffle is horizontally arranged on one side of the material distribution box, the baffle and the upper end surface of the material distribution box are positioned on the same horizontal plane, the baffle is positioned between the material distribution box and the first support plate, a discharge port of the hopper is positioned above the material distribution box, the discharge port of the hopper and the upper end surface of the material distribution box are positioned on the same horizontal plane, the air cylinder is arranged on the upper end surface of the second support plate, the air cylinder is positioned between the material distribution box and the first support plate, an air rod of the air cylinder is; a discharging device is arranged at the lower end of the brick pressing device, and one end of the discharging device extends to the outer end straight stacking device of the brick pressing device; the stacking device comprises a control circuit, a monitoring device, a rack, a conveying device and a manipulator; the manipulator comprises a rack, a manipulator body and a clamping device, wherein the rack is formed by connecting a horizontal second support with two first supports perpendicular to the ground, a track is arranged on the second support, the manipulator body is suspended on the track on the second support, the manipulator body sequentially comprises a telescopic rod, a machine arm and the clamping device from top to bottom, the clamping device comprises two fixed claws and a clamping cylinder which are oppositely arranged, and a buffer device is arranged on the clamping device; the circulating device comprises a conveying device and a circulating plate, the circulating device is a closed loop formed by the conveying device, and the circulating plate is placed on the conveying device and moves along the transmission direction; the control system is composed of a single chip microcomputer and a corresponding program.
Specifically, the mold can be customized and replaced as desired.
Specifically, the number of the vibration motors is not less than 8.
Specifically, the hydraulic mechanism has 3 hydraulic cylinders.
Specifically, the hydraulic cylinder is filled with hydraulic oil added with an antioxidant.
Specifically, the circulating plate is made of stainless steel.
Specifically, the fixed claws are provided with anti-skid rubber pads.
Preferably, the frame body is integrally formed with the side wall.
Preferably, a clamping portion is arranged on the periphery of the upper surface of the frame body, a window matched with the frame body is arranged in the middle of the lower support body, and clamping grooves matched with the clamping portion are formed in the periphery of the window.
Preferably, the upper support body is provided with an upper through cylinder, the lower support body 7 is provided with a lower through cylinder, and the upper through cylinder and the lower through cylinder are sleeved on the support column.
The utility model discloses a following beneficial effect has: the mould that can dismantle the type alone has been set up, can carry out the adjustment of position to the compression leg according to the condition of frame mould, need not to change whole last mould, and the frame mould can be drawed out at any time in addition, changes other frame moulds, need not to demolish the change with the bed die, only need with the frame mould take out change new frame mould can, the time of changing the mould has been practiced thrift in this design, it is more convenient to change the mode simultaneously, need not special technical personnel, ordinary workman can change the mould, convenient to use is swift.
In addition, the circulating device is adopted, full-automatic production can be achieved, labor of workers is greatly reduced, and production cost of enterprises is saved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic side view of the upper mold of the present invention;
FIG. 3 is a schematic view of a bottom view of the lower mold of the present invention;
fig. 4 is a schematic top view of the lower support 7 of the present invention;
fig. 5 is a top view of the brick making machine of the present invention.
Wherein: the automatic brick pressing machine comprises a support column 1, a power part 2, a hydraulic mechanism 3, a lifting mechanism 4, an upper support body 5, an upper through cylinder 51, a through hole 52, a vibrating motor 53, a pressing column 6, a fixing mechanism 61, a fastening mechanism 62, a pressing plate 63, a lower support body 7, a lower through cylinder 71, a window 72, a clamping groove 73, a frame 8, a frame 81, a side wall 82, a clamping part 83, a stacking device 9, a manipulator 91, a circulating plate 92, a conveying device 93, a distributing device 10, a stirring assembly 11, a brick pressing device 12, a control system 13 and a circulating device 14.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings.
Example 1:
the brick making machine according to the embodiment of the present invention, as shown in fig. 1 to 5, includes a brick pressing device 12, a material distribution device 10, a material discharge device, a stacking device 9, a circulation device 14, and a control system 13; the brick pressing device 12 comprises a power mechanism, an upper die, a lower die, a die core, a pressing column 6, a supporting column 1 and a vibrating motor 53; the power mechanism comprises a hydraulic mechanism 3, a lifting mechanism 4 and a power mechanism, the power mechanism is arranged above the support column 1, the upper die and the lower die are sleeved on the support column 1, the upper die comprises an upper support body 5 and a plurality of pressure columns 6, the lower die comprises a lower support body 7 and a frame die 8, the frame die 8 is placed on the lower support body 7, the pressure columns 6 are fixed on the lower surface of the upper support body 5, the pressure columns 6 are matched with the frame die 8, and the vibration motor 53 is arranged right above the upper support body 5 and is tightly connected with the upper support body 5; the material distribution device 10 comprises a first support plate, a second support plate, a hopper, a material distribution box, a baffle, an air cylinder and a stirring assembly 11, wherein the material distribution box is a cuboid cavity without an upper bottom cover and a lower bottom cover, the material distribution box is arranged on the upper end surface of the second support plate, the material distribution box is in sliding connection with the second support plate, the baffle is horizontally arranged on one side of the material distribution box, the baffle and the upper end surface of the material distribution box are positioned on the same horizontal plane, the baffle is positioned between the material distribution box and the first support plate, a discharge port of the hopper is positioned above the material distribution box, the discharge port of the hopper and the upper end surface of the material distribution box are positioned on the same horizontal plane, the air cylinder is arranged on the upper end surface of the second support plate, the air cylinder is positioned between the material distribution box and the first support plate, an air rod of the air cylinder is; a discharging device is arranged at the lower end of the brick pressing device 12, and one end of the discharging device extends to the outer end straight stacking device 9 of the brick pressing device 12; the stacking device 9 comprises a control circuit, a monitoring device, a rack, a conveying device 93 and a manipulator 91; the machine frame is composed of two first supports perpendicular to the ground and a horizontal second support, a track is arranged on the second support, the manipulator 91 is hung on the track on the second support, the manipulator 91 sequentially comprises a telescopic rod, a machine arm and a clamping device from top to bottom, the clamping device comprises two fixed claws and a clamping cylinder which are oppositely arranged, and a buffer device is arranged on the clamping device; the circulating device 14 comprises a conveying device 93 and a circulating plate 92, the circulating device 14 consists of the conveying device 93 and forms a closed loop, preferably, the closed loop can be square, rectangular or semicircular, and the circulating plate 92 is placed on the conveying device 93 to move along the transmission direction as long as the closed loop can be formed; the control system 13 is composed of a single chip microcomputer and a corresponding program.
Specifically, the mold can be customized and replaced as desired.
Specifically, the number of the vibration motors 53 is not less than 8.
Specifically, the hydraulic mechanism has 3 hydraulic cylinders.
Specifically, the hydraulic cylinder is filled with hydraulic oil added with an antioxidant.
Specifically, the circulation plate 92 is made of stainless steel.
Specifically, the fixed claws are provided with anti-skid rubber pads.
The vibration motor comprises a shell, an elastic piece, a mass block, a magnet, a coil and a monitoring device, wherein the monitoring device comprises a temperature sensor and a vibration frequency sensor, the vibration frequency can be adjusted according to requirements, the temperature of the motor can be detected, and when the temperature is too high, the vibration frequency can be automatically reduced.
A control system of a brick making machine comprises the following control steps:
step 1: firstly, crushing a material by a stone crusher, then feeding the crushed material into a material distribution device 10, and then pushing the material into a mold of a brick pressing device 12 by a stirring assembly 11 of the material distribution device 10, preferably, in the step, the stirring assembly 11 can be repeatedly pushed for a plurality of times to neaten and level the material in a frame mold 8 so as to ensure the flatness of a finished brick;
and 2, subsequently, the hydraulic mechanism descends to prepare hydraulic pressure, the vibration motor 52 is started to drive the compression leg 6 to vibrate at the moment, the materials can be vibrated before being pressed into finished bricks so as to reduce gaps of the materials, and after the hydraulic pressure is finished, the lifting mechanism 4 lifts the whole hydraulic mechanism 3 to leave the finished bricks placed on the circulating plate 92.
And step 3: then the circulating device 14 is started, the finished bricks are sent to the stacking device 9 along with the circulating plate 92, and then the stacking device 9 stacks the finished bricks into groups;
and 4, step 4: after the palletizing unit 9 has been operated, the circulating unit 14 continues to convey the empty circulating plate 92 under the brick pressing unit 12, and a new cycle is started.
Specifically, the singlechip adopts 24V low voltage.
Specifically, the single chip microcomputer is integrated in the control cabinet.
Preferably, the frame 81 is integrally formed with the side wall 82.
Preferably, a latching portion 83 is provided on the outer periphery of the upper surface of the frame 81, a window 72 matching with the frame 81 is provided in the middle of the lower support 7, and latching grooves 73 matching with the latching portion 83 are provided around the window 72.
Preferably, the upper support body 5 is provided with an upper through cylinder 51, the lower support body 7 is provided with a lower through cylinder 71, and the upper through cylinder 51 and the lower through cylinder 71 are sleeved on the support column 1.
Example 2:
as shown in fig. 1 to 5, the utility model discloses a detachable mold that mould adopted, power unit includes hydraulic pressure mechanism 3, rises mechanism 4 and power portion 2 again, hydraulic pressure mechanism 3 is connected power portion 2 with go up 5 upper surfaces of supporter for push down last mould, to remaining mud formation pressure in the bed die, rise mechanism 4 again and connect power portion 2 with 7 upper surfaces of supporter for after remaining mud suppression makes the brick back, drive the bed die and promote, make into the brick and expose in the convenient discharge in mould below. The upper support body 5 is provided with a through hole 52, the through hole 52 is matched with the lifting mechanism 4, the lifting mechanism 4 penetrates through the upper support body to be connected with the power part 2 and the upper surface of the lower support body 7, and the lifting mechanism 4 cannot influence the normal up-and-down movement of the upper mold by virtue of the through hole 52.
Specifically, the top of compression leg 6 is provided with fixed establishment 61, and the middle part is provided with fastening device 62, and the bottom is provided with clamp plate 63, fastening device 62 with fixed establishment 61 connects, and its connected mode mainly is mechanical connection, thereby drives fixed establishment 61 through rotating fastener, and specific drive activity is fixed not that says so, go up supporter 5 lower surface seted up with the identical recess of fixed establishment 61. Preferably, the fixing mechanism 61 comprises a fixing protrusion and a movable fixing part, the fixing protrusion is matched with the width of the groove, the movable fixing part is controlled by the fastening mechanism 62, and the compression leg 6 is fixed on the upper support body 5 or detached through rotation of the fastening device.
Specifically, the frame mold 8 is composed of a frame 81 and a plurality of side walls 82, and the side walls 82 are combined with each other to form a fixed shape and fixed on the frame 81. Preferably, framework 81 with lateral wall 82 integrated into one piece, framework 81 upper surface periphery is provided with screens portion 83, bottom suspension body 7 middle part be provided with the identical window 72 of framework 81, window 72 be provided with all around with the identical screens groove 73 of screens portion 83, when bottom suspension body 7 was put into to frame mould 8, screens portion 83 card was gone into in screens groove 73, can normally carry out the brickmaking, if need change other brick types, only need take out frame mould 8, placed the frame mould 8 of other brick types, the position of adjustment compression leg 6 can work.
Preferably, go up supporter 5 and be provided with logical section of thick bamboo 51, bottom suspension body 7 is provided with down leads to a section of thick bamboo 71, go up lead to a section of thick bamboo 51 with lead to a section of thick bamboo 71 cover down on the support column 1, it is fixed to lead to a horizontal position that a section of thick bamboo primary action was used for injecing the whole support body when reciprocating, can not take place to rock, and then the normal work of guarantee brickmaking machine, when concrete implementation, support column 1 can set up to the both sides respectively have two, and the last logical section of thick bamboo 51 that corresponds respectively has 4 with a lower logical section of thick bamboo 71, corresponds the use, makes the time spent more stable of last mould.
Example 3:
as shown in fig. 2, in the hydraulic mechanism of the brick making machine, the guide post of the hydraulic mechanism is low-carbon alloy steel, and the hardness of the low-carbon alloy steel is HRC51 degrees after heat treatment and quenching. The guide post is formed by carburizing the surface of low-carbon steel or performing high-frequency heat treatment, so that the inner toughness of the guide post is improved, the guide post is not easy to break under impact, and the surface of the guide post has high hardness and wear resistance.
In some preferred embodiments of the utility model, the compression leg is the circular post of the last supporter of perpendicular to, stainless steel is selected for use to the compression leg, bolted connection has the clamp plate for the compression leg, the bolt does not pierce through the clamp plate from compression leg connection to frame mould direction, the clamp plate is flat face with the contact surface of frame mould.
Preferably, the compression columns are of adjustable structures and can be replaced according to the frame model.
As shown in fig. 3, the hydraulic press for making bricks is characterized in that the frame mold is a hollow brick frame mold or a solid brick frame mold, the frame mold is divided into an upper device and a lower device, the lower device comprises a bottom plate, an external frame and a plurality of transverse plates and longitudinal plates which are vertically intersected and arranged in the frame, the bottom plate, the external frame and the plurality of transverse plates and longitudinal plates which are vertically intersected and arranged in the frame are integrally formed, the material of the frame mold is preferably high-manganese low-carbon permeable steel, and the frame mold can be customized and replaced as required. The high-manganese low-carbon permeable steel has the performance similar to that of 20Mn steel, the strength, the plasticity, the machinability and the hardenability are slightly higher than that of 20 steel due to the high manganese content, soft points formed on the surface during carburizing and quenching are less, carburizing and carbonitriding treatment is preferably carried out, the comprehensive performance of wear resistance on the surface and good toughness of the core is obtained, and the toughness is good after hot rolling or normalizing treatment.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (7)
1. A brick making machine is characterized by comprising a brick pressing device (12), a material distributing device (10), a discharging device, a stacking device (9), a circulating device (14) and a control system (13); the brick pressing device (12) comprises a power mechanism, an upper die, a lower die, a die core, a pressing column (6), a supporting column (1) and a vibration motor (53); the power mechanism comprises a hydraulic mechanism (3), a lifting mechanism (4) and a power mechanism, the power mechanism is arranged above the supporting column (1), the upper die and the lower die are sleeved on the supporting column (1), the upper die comprises an upper supporting body (5) and a plurality of compression columns (6), the lower die comprises a lower supporting body (7) and a frame die (8), the frame die (8) is placed on the lower supporting body (7), the compression columns (6) are fixed on the lower surface of the upper supporting body (5), the compression columns (6) are matched with the frame die (8), and the vibrating motor (53) is arranged right above the upper supporting body (5) and is tightly connected with the upper supporting body (5); the material distribution device (10) comprises a first support plate, a second support plate, a hopper, a material distribution box, a baffle, an air cylinder and a stirring assembly (11), wherein the material distribution box is a cuboid cavity without an upper bottom cover and a lower bottom cover, the material distribution box is arranged on the upper end surface of the second support plate, the material distribution box is in sliding connection with the second support plate, the baffle is horizontally arranged on one side of the material distribution box, the baffle and the upper end surface of the material distribution box are positioned on the same horizontal plane, the baffle is positioned between the material distribution box and the first support plate, a material outlet of the hopper is positioned above the material distribution box, the material outlet of the hopper and the upper end surface of the material distribution box are positioned on the same horizontal plane, the air cylinder is arranged on the upper end surface of the second support plate, the air cylinder is positioned between the material distribution box and the first support plate, an air rod of the air cylinder is; a discharging device is arranged at the lower end of the brick pressing device (12), one end of the discharging device extends to an outer end straight stacking device (9) of the brick pressing device (12), and the stacking device (9) comprises a control circuit, a monitoring device, a rack, a conveying device (93) and a manipulator (91); the machine frame is formed by connecting a horizontal second support with two first supports perpendicular to the ground, a track is arranged on the second support, the manipulator (91) is suspended on the track on the second support, the manipulator (91) sequentially comprises a telescopic rod, a machine arm and a clamping device from top to bottom, the clamping device comprises two fixed claws and a clamping cylinder which are arranged in an opposite mode, and a buffer device is arranged on the clamping device; the circulating device (14) comprises a conveying device (93) and a circulating plate (92), the circulating device (14) consists of the conveying device (93) and forms a closed loop, and the circulating plate (92) is placed on the conveying device (93) and moves along a transmission direction; the control system (13) is composed of a single chip microcomputer and a corresponding program.
2. A brick machine as claimed in claim 1, wherein said moulds are customisable and replaceable as required.
3. A brick machine according to claim 1, characterised in that said vibration motors (53) are not less than 8 in number.
4. A brick machine as claimed in claim 1, wherein said hydraulic mechanism has 3 hydraulic cylinders.
5. A brick machine as claimed in claim 4, wherein said hydraulic cylinder is filled with hydraulic oil added with antioxidant.
6. A brick machine according to claim 1, characterised in that said circulating plate (92) is of stainless steel material.
7. A brick machine as claimed in claim 1, wherein said claw is provided with a non-slip rubber pad.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821207840.5U CN210233403U (en) | 2018-07-28 | 2018-07-28 | Brick making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821207840.5U CN210233403U (en) | 2018-07-28 | 2018-07-28 | Brick making machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210233403U true CN210233403U (en) | 2020-04-03 |
Family
ID=69960955
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821207840.5U Expired - Fee Related CN210233403U (en) | 2018-07-28 | 2018-07-28 | Brick making machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210233403U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108908656A (en) * | 2018-07-28 | 2018-11-30 | 南通瑞强机械制造有限公司 | A kind of brickmaking machine |
-
2018
- 2018-07-28 CN CN201821207840.5U patent/CN210233403U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108908656A (en) * | 2018-07-28 | 2018-11-30 | 南通瑞强机械制造有限公司 | A kind of brickmaking machine |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206663477U (en) | A kind of automatic pressed compact device of horizontal rotating disk | |
| CN210233403U (en) | Brick making machine | |
| CN210910465U (en) | Hydraulic brick press | |
| CN209851188U (en) | Brick pressing device for brick making machine | |
| CN106863557A (en) | Internal expansion type building block forming device and method | |
| CN207085992U (en) | A kind of stone-crushing | |
| CN201685311U (en) | Suspension type self-balance demolding device | |
| CN205735430U (en) | Brick compacting mold | |
| CN206926295U (en) | A kind of automatic fertilizer charge bar forming machine | |
| CN209774990U (en) | Hydraulic press for brickmaking | |
| CN103434176B (en) | Reciprocating multi-station solid material briquetting machine | |
| CN213290754U (en) | Evaporate and press aerated concrete block shedder | |
| CN101293374B (en) | Jarring machine for industrially synthesizing stone thin plate | |
| CN210025684U (en) | Building block forming machine | |
| CN209160885U (en) | A kind of palletizing apparatus | |
| CN209954937U (en) | Movable baking-free brick making device | |
| CN211615995U (en) | Forming die is used in building block processing that facilitates use | |
| CN203210490U (en) | Full-automatic novel anti-seismic brickwork forming machine | |
| CN207290398U (en) | A kind of building structural post molding machine | |
| CN203460474U (en) | Reciprocating multi-station solid material briquetting machine | |
| CN203380998U (en) | Vibrator for producing concrete blocks | |
| CN218138721U (en) | Ceramic tile stamping die | |
| CN213320727U (en) | Energy-saving hydraulic brick making device for autoclaved fly ash bricks | |
| CN214925316U (en) | Building block production tamping device | |
| CN214214153U (en) | Semi-automatic ceramic blank pressing machine |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200403 Termination date: 20210728 |