CN210232386U - Machine tool chip removal machine with cutting fluid purification mechanism - Google Patents

Machine tool chip removal machine with cutting fluid purification mechanism Download PDF

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Publication number
CN210232386U
CN210232386U CN201920751333.6U CN201920751333U CN210232386U CN 210232386 U CN210232386 U CN 210232386U CN 201920751333 U CN201920751333 U CN 201920751333U CN 210232386 U CN210232386 U CN 210232386U
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CN
China
Prior art keywords
chip removal
cutting fluid
shell
machine tool
machine
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201920751333.6U
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Chinese (zh)
Inventor
Yupeng Di
狄玉鹏
Wei Zheng
郑伟
Shuai Yuan
袁帅
Jianjun Sun
孙见君
Chenbo Ma
马晨波
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Nanjing Forestry University
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Nanjing Forestry University
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Priority to CN201920751333.6U priority Critical patent/CN210232386U/en
Application granted granted Critical
Publication of CN210232386U publication Critical patent/CN210232386U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides a lathe chip removal machine with cutting fluid purifies mechanism, including lathe casing, chip removal machine shell and double-chain plate chip removal mechanism, still including setting up the secondary filter mechanism between the two-layer link joint of double-chain plate chip removal mechanism and setting up in the outside cutting fluid purification mechanism of chip removal machine shell. The utility model discloses add innovative secondary filter mechanism at double-chain plate chip removal mechanism, after chip to cutting fluid is carried out the initial segregation, still can further carry out the secondary segregation to the fine powder of chip and tiny ion that wherein contain, under the prerequisite that does not influence normal chip removal, show the purifying effect who promotes the cutting fluid, prevent effectively that the pump from leading to its sealed emergence that became invalid and the pump leaked because of sucking the cutting fluid that has small stereoplasm granule for a long time, can prolong the change cycle of cutting fluid simultaneously, improve the processingquality of lathe part.

Description

Machine tool chip removal machine with cutting fluid purification mechanism
Technical Field
The utility model belongs to the machine tool machining equipment field, concretely relates to lathe chip removal machine with cutting fluid purifies mechanism.
Background
In the machining process, various machine tools are widely applied to the working procedures of turning, milling, grinding, boring and the like. When processing to the part, can produce a large amount of cuttings, use the cutting fluid to wash away the smear metal, but what bring along follows is mixed with a large amount of smear metal impurity in the cutting fluid, and some cuttings are big and long, and some then very tiny, if can not effectual chip removal, realize the effective separation of smear metal impurity and cutting fluid, must produce very big influence to the normal operating of equipment such as the processingquality of part, the recycle of cutting fluid and pump. In the serious case, the cutting fluid is deteriorated, and the pump is leaked due to the sealing failure caused by the suction of the cutting fluid with fine hard particles.
The chip removal devices commonly used at present are chain plate type, scraper type and spiral chip removal machines. The traditional chip removal device has a single chip removal type, can not well separate fine powdery metal chips mixed in cutting fluid from the cutting fluid, is only suitable for common chip removal, can be used in occasions with low requirements on chip removal effect and cutting fluid recycling, but can not meet the requirement on a high-precision machine tool with higher requirements on chip removal.
The quality of the chip removal effect is the key influencing the processing quality of the machine tool, the service life of equipment and the recovery efficiency and quality of cutting fluid. The prior art discloses a combined scraper-chain plate chip removal machine (patent No. 2017105035725), which combines two types of drainage modes of a chain plate type and a scraper type together, and the chip removal mode can increase the chip removal effect and has a compact structure, but can not effectively separate the tiny metal powder chips mixed in cutting fluid and can not hit a die for complete chip removal. In another magnetic core chip removal machine (patent No. 2012205239763), a magnetic guide plate formed by splicing permanent magnets is arranged between the upper layer and the lower layer of a conveyor belt, so that fine iron chip powder in cutting fluid can be separated by using the magnetic force of a strong magnetic field generated by the magnetic guide plate, but the separation effect on non-magnetic chip powder cannot be achieved.
Therefore, it is an urgent need to solve the above problems by those skilled in the art to develop a chip removal device capable of efficiently separating various fine impurities and chips in the cutting fluid.
Disclosure of Invention
In order to solve the problem, the utility model discloses a lathe chip removal machine with cutting fluid purification mechanism.
In order to achieve the above object, the utility model provides a following technical scheme:
a machine tool chip removal machine with a cutting fluid purification mechanism comprises a machine tool shell, a chip removal machine shell and a double-chain-plate chip removal mechanism, wherein a chip removal guide plate is obliquely and inwards arranged at the top opening of the machine tool shell; the device also comprises a secondary filtering mechanism arranged between two layers of chain plates of the double-chain-plate chip removal mechanism and a cutting fluid purifying mechanism arranged outside the shell of the chip removal machine; the secondary filtering mechanism comprises a filtering frame, a filtering screen plate, a secondary filtering rod and a cutting fluid flow pipe; the filter frame is arranged between the two layers of chain plates, the bottom of the filter frame is closed, and the top of the filter frame is matched with a filter screen plate; the secondary filter rods are uniformly distributed in the filter frame, and the surface of the secondary filter rods is wrapped with filter cotton; the cutting fluid flow pipe is also arranged in the filter frame and is communicated with each secondary filter rod in sequence; the cutting fluid purification mechanism is arranged outside the chip remover shell through an L-shaped supporting plate and comprises a hydrocyclone separator, a liquid inlet pipe and a return pump; the hydrocyclone separator and the return pump are both arranged on the L-shaped supporting plate, and the liquid inlet of the hydrocyclone separator is communicated with the cutting fluid flow pipe through a liquid inlet pipe; the return pump is connected to the overflow port of the hydrocyclone through a return pipe and communicated with the overflow port of the hydrocyclone.
The utility model provides a machine tool chip removal machine with a cutting fluid purification mechanism, on the basis of the existing chip removal machine, the utility model adds a secondary filtering mechanism arranged between two-layer chain plates of a double-chain plate chip removal mechanism and a cutting fluid purification mechanism arranged outside the chip removal machine shell; the utility model is composed of a filter frame, a filter screen plate, a secondary filter rod and a cutting fluid flow pipe; the filter frame is arranged between the two layers of chain plates, the bottom of the filter frame is closed, and the top of the filter frame is matched with a filter screen plate; the secondary filter rods are uniformly distributed in the filter frame, and the surface of the secondary filter rods is wrapped with filter cotton; the cutting fluid flow pipe is also arranged in the filter frame and is communicated with each secondary filter rod in sequence; the larger cuttings are directly discharged from the chip removal port at the top of the chip remover shell, and the cutting fluid containing the smaller cuttings reaches the inside of the filter frame through the filter screen plate on the filter frame, and then reaches the inside of the cutting fluid flow pipe through the filter rod wrapped with the filter cotton and subjected to secondary filtration. The cutting fluid purification mechanism is arranged outside the shell of the chip removal machine through the L-shaped supporting plate and comprises a hydrocyclone separator, a fluid inlet pipe and a loopback pump; the hydrocyclone separator and the return pump are both arranged on the L-shaped supporting plate, and the liquid inlet of the hydrocyclone separator is communicated with the cutting fluid flow pipe through a liquid inlet pipe; the return pump is connected to an overflow port of the hydrocyclone through a return pipe and communicated with the overflow port; the liquid inlet of the hydrocyclone separator is communicated with the cutting fluid flow pipe through a liquid inlet pipe, the cutting fluid after secondary filtration enters the hydrocyclone separator from the liquid inlet pipe, the clean cutting fluid flows out of the overflow port of the hydrocyclone separator under the action of the hydrocyclone separator and is output and returned by the return pump, impurities contained in the cutting fluid are discharged through the discharge port at the bottom, and the purity of the cutting fluid is sequentially guaranteed. Furthermore, the secondary filtering mechanism also comprises a secondary cleaning mechanism; the secondary cleaning mechanism comprises a cleaning motor and a cleaning brush; the cleaning motor is arranged at the front side of the filter frame, an output shaft of the cleaning motor penetrates towards the filter frame, and the cleaning brush is coaxially arranged; the position of the cleaning brush corresponds to the surface position of the secondary filter rod.
Further, the cleaning brush is annularly distributed on an output shaft of the cleaning motor.
The utility model provides a secondary filter mechanism is still including the clean mechanism of secondary of constituteing by clean motor and cleaning brush, and wherein clean motor installs in filtering the frame front side, and the output shaft runs through the setting towards filtering the frame to install the cleaning brush, the cleaning brush design is for being ring type distribution on clean motor's output shaft, and is corresponding with the surface position of secondary filter stick, cleans the surface of secondary filter stick through the cleaning brush.
Furthermore, the outer sides of two layers of chain plates in the double-chain plate chip removal mechanism are attached with filter paper, and the inner sides of the two layers of chain plates are matched with chain plate brushes.
The utility model provides a double-deck link joint's in the chain plate chip removal mechanism outside laminating has filter paper, and the link joint brush is installed in the inboard cooperation, carries out prefilter to the smear metal through the filter paper of outside laminating, and the link joint brush of inboard installation can be cleaned filtering screen plate.
Furthermore, a water collecting tank is also arranged at the bottom of the chip cleaner shell; the top opening of the collecting water tank corresponds to the inclined section of the double-layer chain plate in the chip removal machine shell, the collecting inlet on one side of the top of the collecting water tank is communicated with the cutting fluid flow pipe, and the collecting outlet on the other side of the top of the collecting water tank is connected with the liquid inlet of the hydrocyclone separator through the liquid inlet pipe.
Furthermore, the surface of the chip removal guide plate is also provided with a ridge-shaped structure.
The utility model discloses the surface of well chip removal deflector still the design have can reduce the smear metal at its surperficial frictional force, guarantee that it gets into double-stranded board chip removal mechanism smoothly.
Compared with the prior art, add the secondary filter mechanism of novelty at double-chain plate chip removal mechanism, after chip in to the cutting fluid carries out the initial gross separation, still can further carry out the secondary to the fine powder of chip and tiny ion that wherein contain and separate, under the prerequisite that does not influence normal chip removal, show the purifying effect who promotes the cutting fluid, prevent effectively that the pump from leading to its sealed emergence that became invalid and the pump leaks because of sucking the cutting fluid that has small stereoplasm granule for a long time, can prolong the change cycle of cutting fluid simultaneously, improve the processingquality of lathe part.
Drawings
FIG. 1 is a schematic structural view of the present invention;
fig. 2 is a cross-sectional view of the present invention;
FIG. 3 is a schematic structural view of a secondary filtering mechanism of the present invention;
fig. 4, the back view of the present invention.
List of reference numerals: the machine tool comprises a machine tool shell 1, a chip removal shell 2, a chip removal guide plate 3, a filter frame 4, a filter screen plate 5, a secondary filter rod 6, a cutting fluid flow pipe 7, an L-shaped support plate 8, a hydrocyclone 9, a liquid inlet pipe 10, a return pump 11, a return pipe 12, a cleaning motor 13, a cleaning brush 14 and a collection water tank 15.
Detailed Description
The technical solutions provided by the present invention will be described in detail with reference to specific embodiments, and it should be understood that the following specific embodiments are only used for illustrating the present invention and are not used for limiting the scope of the present invention.
The utility model discloses a structure schematic diagram as shown in fig. 1, the utility model relates to a lathe chip removal machine with cutting fluid purifies mechanism, including lathe casing 1, chip removal machine casing 2 and double strand board chip removal mechanism.
A chip removal guide plate 3 is obliquely and inwards arranged at the opening at the top of the machine tool shell 1, a ridge-shaped structure is further arranged on the surface of the chip removal guide plate 3, the chip removal machine shell 2 is obliquely arranged at the tail end of the machine tool shell 1, as shown in fig. 2, a double-chain plate chip removal mechanism is arranged at the chip removal opening at the top of the chip removal machine shell 2 from the inside of the machine tool shell 1, filter paper is attached to the outer sides of two layers of chain plates in the double-chain plate chip removal mechanism, a chain plate brush is arranged at the inner side in a matched mode; the top opening of the collecting water tank 15 corresponds to the inclined section of the double-layer chain plate in the chip remover shell 2.
The device also comprises a secondary filtering mechanism arranged between two layers of chain plates of the double-chain-plate chip removal mechanism and a cutting fluid purifying mechanism arranged outside the chip removal machine shell 2.
As shown in fig. 3, the secondary filtering mechanism comprises a filtering frame 4, a filtering screen plate 5, a secondary filtering rod 6 and a cutting fluid flow pipe 7; the filter frame 4 is arranged between two layers of chain plates, the bottom of the filter frame is closed, and the top of the filter frame is matched with a filter screen plate 5; the secondary filter rods 6 are uniformly distributed in the filter frame 4, and the surface of the secondary filter rods is wrapped with filter cotton; the cutting fluid flow pipe 7 is also arranged in the filter frame 4 and is communicated with each secondary filter rod 6 in turn. The secondary filtering mechanism also comprises a secondary cleaning mechanism; the secondary cleaning mechanism comprises a cleaning motor 13 and a cleaning brush 14; the cleaning motor 13 is arranged at the front side of the filter frame 4, the output shaft of the cleaning motor penetrates the filter frame 4, and a cleaning brush 14 is coaxially arranged; the position of the cleaning brush 14 corresponds to the surface position of the secondary filter rod 6 and is annularly distributed on the output shaft of the cleaning motor 13.
As shown in fig. 4, the cutting fluid purification mechanism is installed outside the chip remover shell 2 through an L-shaped support plate 8, and comprises a hydrocyclone 9, a liquid inlet pipe 10 and a return pump 11; the hydrocyclone 9 and the return pump 11 are both arranged on the L-shaped support plate 8, and the liquid inlet of the hydrocyclone 9 is communicated with the cutting fluid flow pipe 7 through a liquid inlet pipe 10; the return pump 11 is connected to the overflow of the hydrocyclone 9 by a return pipe 12.
The collecting inlet on one side of the top of the collecting water tank 15 is communicated with the cutting fluid flow pipe 7, and the collecting outlet on the other side is connected with the liquid inlet of the hydrocyclone 9 through the liquid inlet pipe 10.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention and not for limiting the technical solutions, and those skilled in the art should understand that those modifications or equivalent substitutions can be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions, and all should be covered in the scope of the claims of the present invention.

Claims (6)

1. A machine tool chip removal machine with a cutting fluid purification mechanism comprises a machine tool shell (1), a chip removal machine shell (2) and a double-chain-plate chip removal mechanism, wherein a chip removal guide plate (3) is obliquely and inwards arranged at the top opening of the machine tool shell (1), the chip removal machine shell (2) is obliquely arranged at the tail end of the machine tool shell (1), and the double-chain-plate chip removal mechanism is arranged at a chip removal opening at the top of the chip removal machine shell (2) from the interior of the machine tool shell (1); the method is characterized in that: the device also comprises a secondary filtering mechanism arranged between two layers of chain plates of the double-chain-plate chip removal mechanism and a cutting fluid purifying mechanism arranged outside the chip removal machine shell (2); the secondary filtering mechanism comprises a filtering frame (4), a filtering screen plate (5), a secondary filtering rod (6) and a cutting fluid flow pipe (7); the filter frame (4) is arranged between two layers of chain plates, the bottom of the filter frame is closed, and the top of the filter frame is matched with a filter screen plate (5); the secondary filter rods (6) are uniformly distributed in the filter frame (4), and the surface of the secondary filter rods is wrapped with filter cotton; the cutting fluid flow pipe (7) is also arranged in the filter frame (4) and is sequentially communicated with each secondary filter rod (6); the cutting fluid purification mechanism is arranged outside the chip remover shell (2) through an L-shaped support plate (8) and comprises a hydrocyclone (9), a liquid inlet pipe (10) and a return pump (11); the hydrocyclone (9) and the return pump (11) are both arranged on the L-shaped support plate (8), and the liquid inlet of the hydrocyclone (9) is communicated with the cutting fluid flow pipe (7) through a liquid inlet pipe (10); the return pump (11) is connected to an overflow port of the hydrocyclone (9) through a return pipe (12) and communicated with the overflow port.
2. The machine tool chip removal machine with the cutting fluid purification mechanism according to claim 1, characterized in that: the secondary filtering mechanism also comprises a secondary cleaning mechanism; the secondary cleaning mechanism comprises a cleaning motor (13) and a cleaning brush (14); the cleaning motor (13) is arranged at the front side of the filter frame (4), the output shaft of the cleaning motor penetrates through the filter frame (4), and a cleaning brush (14) is coaxially arranged; the position of the cleaning brush (14) corresponds to the surface position of the secondary filter rod (6).
3. The machine tool chip removal machine with the cutting fluid purification mechanism according to claim 2, characterized in that: the cleaning brushes (14) are annularly distributed on an output shaft of the cleaning motor (13).
4. The machine tool chip removal machine with the cutting fluid purification mechanism according to claim 1, characterized in that: the outside laminating of two-layer link joint has filter paper in the two-link joint chip removal mechanism, and the link joint brush is installed in the inboard cooperation.
5. The machine tool chip removal machine with the cutting fluid purification mechanism according to claim 1, characterized in that: the bottom of the chip cleaner shell (2) is also provided with a water collecting tank (15); the top opening of the collecting water tank (15) corresponds to the inclined section of the double-layer chain plate in the chip remover shell (2), the collecting inlet on one side of the top of the collecting water tank (15) is communicated with the cutting fluid flow pipe (7), and the collecting outlet on the other side is connected with the liquid inlet of the hydrocyclone separator (9) through the liquid inlet pipe (10).
6. The machine tool chip removal machine with the cutting fluid purification mechanism according to claim 1, characterized in that: the surface of the chip removal guide plate (3) is also provided with a ridge-shaped structure.
CN201920751333.6U 2019-05-23 2019-05-23 Machine tool chip removal machine with cutting fluid purification mechanism Expired - Fee Related CN210232386U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920751333.6U CN210232386U (en) 2019-05-23 2019-05-23 Machine tool chip removal machine with cutting fluid purification mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920751333.6U CN210232386U (en) 2019-05-23 2019-05-23 Machine tool chip removal machine with cutting fluid purification mechanism

Publications (1)

Publication Number Publication Date
CN210232386U true CN210232386U (en) 2020-04-03

Family

ID=69971925

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920751333.6U Expired - Fee Related CN210232386U (en) 2019-05-23 2019-05-23 Machine tool chip removal machine with cutting fluid purification mechanism

Country Status (1)

Country Link
CN (1) CN210232386U (en)

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20200403

Termination date: 20210523

CF01 Termination of patent right due to non-payment of annual fee