CN210231825U - Integrated welding device - Google Patents
Integrated welding device Download PDFInfo
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- CN210231825U CN210231825U CN201920637220.3U CN201920637220U CN210231825U CN 210231825 U CN210231825 U CN 210231825U CN 201920637220 U CN201920637220 U CN 201920637220U CN 210231825 U CN210231825 U CN 210231825U
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Abstract
The utility model discloses an integration welding set for with module component welding on target workpiece, wherein, including the carrier assembly that can overturn, target workpiece places on carrier assembly, and one side of carrier assembly is provided with locating component, and relative opposite side is provided with compresses tightly the subassembly, and locating component passes target workpiece setting, and module component places on target workpiece, links to each other with locating component to it is fixed through compressing tightly the subassembly. The utility model discloses an integration welding set adopts magnetism to inhale quick location, welds on same high same device with mending the difference in height mode assurance module, reduces former separation welding conversion equipment time and the high inconsistent hidden danger of module, reduces the process, improves production efficiency, solves the quality hidden danger, improves product quality.
Description
Technical Field
The utility model belongs to domestic appliance makes the field, especially relates to an integrated welding set of module on domestic appliance mainboard.
Background
With the rising of the manufacturing cost and the aggravation of market competition in the household appliance industry, the informatization, digitization and automation levels of the household appliance process equipment are improved, and lean production management is realized to become a hot spot concerned by the industry at present. The production of the main board occupies a very important position in the whole household appliance manufacturing industry, but the automation and standardization of the existing main board production have a lot of problems.
For example, when the air conditioner mainboard is produced, four modules (IPM + IGBT + diode + rectifier bridge) need to be welded on the reverse side of the mainboard, but the heights of the four module bodies are different, the IPM is welded in a split mode in the prior art, then the IGBT, the diode and the rectifier bridge are welded, the heights of the module surfaces on the same plane are difficult to be consistent in the whole welding process, if the heights of the modules are not consistent, the modules are damaged due to different stress of the modules in the assembling and fixing process, the using effect of the mainboard is influenced, the hidden quality danger is brought, and after-sale complaints are caused.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an integration welding set to solve automatic, standardized problem in the current household electrical appliances mainboard manufacturing process.
In order to achieve the above object, the utility model discloses an integration welding set's concrete technical scheme as follows:
an integrated welding device is used for welding a module element on a target workpiece, and comprises a turnover bearing assembly, wherein the target workpiece is placed on the bearing assembly, a positioning assembly is arranged on one side of the bearing assembly, a pressing assembly is arranged on the opposite side of the bearing assembly, the positioning assembly penetrates through the target workpiece, and the module element is placed on the target workpiece, connected with the positioning assembly and fixed through the pressing assembly.
Further, the bearing component is connected with the overturning component, and the overturning component can enable the bearing component to rotate, so that one side, provided with the positioning component, of the bearing component or one side, provided with the pressing component, of the bearing component faces the welding component, and the module elements are welded.
Furthermore, the positioning assembly is fixedly arranged on one side of the bearing assembly, and the pressing assembly is movably arranged on the other side of the bearing assembly.
Further, the bearing assembly is a positioning frame, and the target workpiece is placed in the positioning frame.
Furthermore, a positioning plate is fixedly arranged on a first side of the positioning frame, a pressing plate is movably arranged on a second side opposite to the first side, a positioning column is arranged on the positioning plate, a positioning hole is correspondingly arranged on the pressing plate, and the positioning column on the positioning plate penetrates through the target workpiece and the module element and then is inserted into the positioning hole on the pressing plate.
Furthermore, the positioning column on the positioning plate is a spring plunger.
Furthermore, one end of the pressing plate is pivoted with the positioning frame, the other end of the pressing plate is provided with a locking structure, and the pressing plate can rotate relative to the positioning frame and is locked and fixed with the positioning frame through the locking structure.
Furthermore, the locking structure between the pressing plate and the positioning frame is a magnetic attraction locking structure.
Furthermore, the edge of the positioning frame is provided with a pressing buckle, and the pressing buckle is used for fixing the target workpiece in the positioning frame.
Furthermore, the device comprises a base, wherein a first support column is arranged on the base, a positioning frame is in pivot connection with the first support column, and the positioning frame can rotate relative to the first support column.
Further, still be provided with the second support column on the base, the second support column is used for supporting the locating frame.
Furthermore, second supporting columns are arranged on two sides of the first supporting column on the base respectively, one end of the positioning frame is in pivot connection with the end portion of the first supporting column, and the other end of the positioning frame is supported by the second supporting column on one side of the first supporting column or the second supporting column on the other side of the first supporting column.
Further, still be provided with the third support column on the base, the third support column is used for supporting the clamp plate on the locating frame.
Further, the target workpiece is an electric appliance main board.
The utility model discloses an integration welding set has following advantage: adopt magnetism to inhale quick location, guarantee the module with mending the difference in height mode and weld on same device of same height, reduce former division welding conversion device time and the inconsistent hidden danger of module height, reduce the process, improve production efficiency, solve the quality hidden danger, improve product quality.
Drawings
Fig. 1 is a perspective view of the integrated welding device of the present invention;
FIG. 2 is a partial enlarged view of the integrated welding device of the present invention;
fig. 3 is a perspective view of a positioning frame in the integrated welding device of the present invention;
fig. 4 is a perspective view of a positioning plate in the integrated welding device of the present invention;
fig. 5 is a perspective view of a pressing plate in the integrated welding device of the present invention.
Detailed Description
In order to better understand the purpose, structure and function of the present invention, the following description is made in detail with reference to the accompanying drawings.
The utility model discloses an integration welding set includes the carrier assembly, and the target workpiece is place on the carrier assembly, and one side of carrier assembly is provided with locating component, and relative opposite side is provided with compresses tightly the subassembly, and locating component passes the target workpiece setting, and the module component is place on the target workpiece, links to each other with locating component to it is fixed through compressing tightly the subassembly, and then accessible welding subassembly welds the module component on the target workpiece.
Further, the utility model discloses a carrier assembly is flip structure, and wherein, carrier assembly links to each other with the upset subassembly, and the upset subassembly can make carrier assembly rotate to a side that is provided with locating component on the messenger carrier assembly is towards the welding subassembly, perhaps makes a side that is provided with the subassembly that compresses tightly towards the welding subassembly, and the convenience is welded respectively on same device to carrier assembly, modular element's both sides.
It should be noted that the utility model provides an integration welding set can use in domestic appliance makes the field, like the manufacturing of air conditioner mainboard, wherein, module component can be IPM, IGBT, diode, rectifier bridge etc. and the target work piece is the air conditioner mainboard. Of course, it can be understood that the utility model discloses an integration welding set also can use in other fields that need integrative welding to guarantee welding process's automation, standardization.
Specifically, as shown in fig. 1 to 5, in the present embodiment, the integrated welding device includes a base 10, a first support column 11 and a second support column 12 are disposed on the base 10, a positioning frame 20 is pivotally connected to the first support column 11 and can rotate relative to the first support column 11, and the second support column 12 is used for supporting the positioning frame 20.
Preferably, as shown in fig. 1, second supporting columns 12 are symmetrically disposed on two sides of a first supporting column 11 on a base 10, one end of a positioning frame 20 is pivotally connected to an end of the first supporting column 11, the positioning frame 20 can rotate relative to the end of the first supporting column 11, and the other end of the positioning frame 20 can be selectively supported by the second supporting column 12 on one side of the first supporting column 11 or the second supporting column 12 on the other side. Of course, it can be understood that the turning structure of the middle positioning frame of the present invention can also adopt other turning forms in the field, and the turning driving can adopt a manual or automatic mode, and can be flexibly selected according to actual conditions, and detailed description is omitted.
Further, as shown in fig. 1 to fig. 3, the positioning frame 20 is a carrying assembly, and the target workpiece is placed in the positioning frame 20, it should be noted that the target workpiece in the present embodiment is exemplified by a main board, and the module elements are exemplified by IPM, IGBT, diode, and rectifier bridge. Wherein, the locating frame 20 is a frame structure, and the edge of the locating frame 20 is provided with a press buckle 21, the main board is placed in the locating frame 20, and the press buckle 21 can fix the main board in the locating frame 20. It should be noted that the positioning frame in this embodiment can be flexibly adjusted according to the specific form of the target workpiece, so as to provide a working platform for welding the module element on the target workpiece for carrying the target workpiece.
Further, as shown in fig. 2 to 4, a positioning plate 22 is fixedly disposed on a first side of the positioning frame 20, and a positioning post 23 is disposed on the positioning plate 22, wherein when the main board is placed in the positioning frame 20, the positioning post 23 on the positioning plate 22 can pass through the main board, and each module component is placed on the target workpiece and connected to the positioning post 23, respectively, to achieve positioning of each module component on the main board, preferably, the positioning post 23 in this embodiment is a spring plunger. It should be noted that the number and positions of the positioning posts on the positioning plate are set according to the module components, and the number and positions in the drawings are only a reference example and are not limited thereto.
Further, as shown in fig. 2 to 5, a pressing plate 24 is movably disposed on a second side of the positioning frame 20 opposite to the first side, the pressing plate 24 is disposed corresponding to the positioning plate 22, the pressing plate 24 is disposed with positioning holes 25, after each module component is placed on the target workpiece, the positioning posts 23 on the positioning plate 22 can pass through the main board and each module component and then be inserted into the positioning holes 25 on the pressing plate 24, so that each module component is temporarily fixed on the main board.
Preferably, one end of the pressing plate 24 is pivotally connected to the positioning frame 20, and the other end is provided with a locking structure, so that the pressing plate 24 can rotate relative to the positioning frame 20 and is locked and fixed with the positioning frame 20 through the locking structure. In this embodiment, a fixing seat 27 is disposed at one end of the positioning frame 20, one end of the pressing plate 24 is pivotally connected to the fixing seat 27, a magnetic attraction locking structure 26 is disposed at the other end of the positioning frame 20, and the magnetic attraction locking structure 26 is disposed at a corresponding position on the positioning frame 20 to achieve magnetic attraction locking between the pressing plate 24 and the positioning frame 20. Of course, it can be understood that the connection structure of the pressure plate and the positioning frame may also adopt other forms as long as the pressure plate can be turned over, opened and locked relative to the positioning frame.
Further, as shown in fig. 1, a handle 28 may be further disposed on the pressing plate 24, and the handle 28 may facilitate the operation of the pressing plate 24, for example, by applying a force to the handle 28, the pressing plate 24 may be turned. In addition, the base 10 may further be provided with a third supporting column 13 corresponding to the pressing plate 24 on the positioning frame 20, and when the first side of the positioning frame 20 on which the positioning plate 22 is provided faces the welding assembly, the third supporting column 13 may be used to support the pressing plate 24 on the second side of the positioning frame 20, so as to prevent the mainboard or each module element from falling off accidentally.
The working principle of the integrated welding device of the present invention is briefly described below with reference to fig. 1 to 5:
1) the first side of the positioning frame 20, on which the pressing plate 24 is disposed, faces the welded assembly, and at this time, the positioning frame 20 is supported by the first support column 11 and the second support column 12;
2) turning over the pressing plate 24 relative to the positioning frame 20, installing the main board into the positioning frame 20, enabling the positioning columns 23 on the positioning plates 22 to penetrate through the main board, and fixing the main board in the positioning frame 20 through the pressing buckles 21;
3) placing each module element on the main board to connect each module element with the positioning column 23;
4) turning over and closing the pressing plate 24 relative to the positioning frame 20, inserting the positioning columns 23 on the positioning plates 22 into the positioning holes 25 on the pressing plate 24, and magnetically locking the pressing plate 24 and the positioning frame 20 to temporarily fix each module element on the main board;
5) welding each module element and the main board on the first side of the positioning frame 20 by using the welding assembly;
6) the positioning frame 20 is turned over relative to the first support column 11, so that the second side of the positioning frame 20, on which the positioning plate 22 is disposed, faces the welding assembly, and at this time, the positioning frame 20 is supported by the first support column 11, the second support column 12 and the third support column 13;
7) welding each module element and the main board on the second side of the positioning frame 20 by using the welding assembly;
8) the positioning frame 20 is turned over relative to the first support column 11, so that the first side of the positioning frame 20, on which the pressing plate 24 is arranged, faces the welding assembly, and at this time, the positioning frame 20 is supported by the first support column 11 and the second support column 12;
9) and (5) turning over the positioning frame 20 to open the pressing plate 24, unlocking the pressing buckle 21 and taking down the welded mainboard.
The utility model discloses an integration welding set adopts magnetism to inhale quick location, welds on same high same device with mending the difference in height mode assurance module, reduces former separation welding conversion equipment time and the high inconsistent hidden danger of module, reduces the process, improves production efficiency, solves the quality hidden danger, improves product quality.
It is to be understood that the present invention has been described with reference to certain embodiments, and that various changes or equivalents may be substituted for elements thereof by those skilled in the art without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the present application are intended to be covered by the present invention.
Claims (14)
1. An integrated welding device is used for welding a module element on a target workpiece and is characterized by comprising a turnover bearing assembly, wherein the target workpiece is placed on the bearing assembly, one side of the bearing assembly is provided with a positioning assembly, the opposite side of the bearing assembly is provided with a pressing assembly, the positioning assembly penetrates through the target workpiece, and the module element is placed on the target workpiece, connected with the positioning assembly and fixed through the pressing assembly.
2. The integrated welding device of claim 1, wherein the carrier assembly is connected to a flip assembly, the flip assembly being adapted to rotate the carrier assembly such that the side of the carrier assembly on which the positioning assembly is disposed or the side on which the hold-down assembly is disposed faces the welding assembly for welding the modular components.
3. The integrated welding device of claim 1, wherein the positioning assembly is fixedly arranged on one side of the bearing assembly, and the pressing assembly is movably arranged on the other side of the bearing assembly.
4. The integrated welding device according to any one of claims 1 to 3, wherein the carrier member is a positioning frame in which the target workpiece is placed.
5. The integrated welding device of claim 4, wherein a positioning plate is fixedly arranged on a first side of the positioning frame, a pressing plate is movably arranged on a second side opposite to the first side, a positioning column is arranged on the positioning plate, a positioning hole is correspondingly arranged on the pressing plate, and the positioning column on the positioning plate penetrates through the target workpiece and the module element and then is inserted into the positioning hole on the pressing plate.
6. The integrated welding device of claim 5, wherein the positioning posts on the positioning plate are spring plungers.
7. The integrated welding device according to claim 5, wherein one end of the pressure plate is pivotally connected with the positioning frame, and the other end of the pressure plate is provided with a locking structure, and the pressure plate can rotate relative to the positioning frame and is locked and fixed with the positioning frame through the locking structure.
8. The integrated welding device of claim 7, wherein the locking structure between the pressure plate and the positioning frame is a magnetic attraction locking structure.
9. The integrated welding device according to claim 4, wherein the edge of the positioning frame is provided with a press buckle, and the press buckle is used for fixing the target workpiece in the positioning frame.
10. The integrated welding device of claim 4, comprising a base, wherein the base is provided with a first support column, the positioning frame is pivotally connected to the first support column, and the positioning frame is rotatable relative to the first support column.
11. The integrated welding device of claim 10, wherein a second support column is further disposed on the base, and the second support column is used for supporting the positioning frame.
12. The integrated welding device of claim 11, wherein the base is provided with second support columns on two sides of the first support column, one end of the positioning frame is pivotally connected to the end of the first support column, and the other end of the positioning frame is supported by the second support column on one side of the first support column or the second support column on the other side of the first support column.
13. The integrated welding device of claim 10, wherein a third support column is further disposed on the base, and the third support column is used for supporting the pressure plate on the positioning frame.
14. The integrated welding device of claim 1, wherein the target workpiece is an appliance motherboard.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920637220.3U CN210231825U (en) | 2019-05-06 | 2019-05-06 | Integrated welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920637220.3U CN210231825U (en) | 2019-05-06 | 2019-05-06 | Integrated welding device |
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| Publication Number | Publication Date |
|---|---|
| CN210231825U true CN210231825U (en) | 2020-04-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920637220.3U Active CN210231825U (en) | 2019-05-06 | 2019-05-06 | Integrated welding device |
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| CN (1) | CN210231825U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110064809A (en) * | 2019-05-06 | 2019-07-30 | 格力电器（武汉）有限公司 | Integrated welding connection device |
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2019
- 2019-05-06 CN CN201920637220.3U patent/CN210231825U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110064809A (en) * | 2019-05-06 | 2019-07-30 | 格力电器（武汉）有限公司 | Integrated welding connection device |
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