CN210230899U - Pipeline cleaning device suitable for different pipe diameters - Google Patents
Pipeline cleaning device suitable for different pipe diameters Download PDFInfo
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- CN210230899U CN210230899U CN201920907723.8U CN201920907723U CN210230899U CN 210230899 U CN210230899 U CN 210230899U CN 201920907723 U CN201920907723 U CN 201920907723U CN 210230899 U CN210230899 U CN 210230899U
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- cleaning device
- pipeline
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- 238000004140 cleaning Methods 0.000 title claims abstract description 60
- 230000007246 mechanism Effects 0.000 claims abstract description 54
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000007921 spray Substances 0.000 claims description 11
- 230000000694 effects Effects 0.000 abstract description 4
- 230000006978 adaptation Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 230000000295 complement effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 241000700605 Viruses Species 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000001717 pathogenic effect Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Abstract
The utility model discloses a pipeline cleaning device adapting to different pipe diameters, which comprises a main body, a cleaning mechanism, a supporting mechanism, a water pipeline and an auxiliary mechanism; the cleaning mechanism is fixed at the front end of the main body, and the water pipeline penetrates through the interior of the main body from back to front and is communicated with the cleaning mechanism; the supporting mechanisms are at least three, are uniformly distributed on the circumference of the main body, and are arranged along the axial direction of the main body; the auxiliary mechanism is arranged at the rear part of the main body and comprises a brush bottom frame, a brush connecting rod, a brush short rod, a brush head, a brush long rod and a brush sleeve frame. The cleaning device can effectively clean complex pipelines such as a horizontal straight pipe, a slope pipe, a bent pipe and a small reducing pipeline, and has the advantages of stable operation, good cleaning effect and low cost.
Description
Technical Field
The utility model relates to a pipeline cleaning device especially relates to a pipeline cleaning device who adapts to different pipe diameters.
Background
The inside dust that not only accumulates easily of pipeline, breeds various viruses and mould moreover easily, consequently cleans pipeline inside, not only can improve the inside sanitary environment of pipeline, and pollution abatement and pathogenic factor can effectively prevent and treat the quality that interior exhaust gas of pipeline reduced outside air moreover.
At present, although many research results of domestic and foreign pipeline robots are available, most of the robots are unstable in operation, poor in cleaning effect and high in manufacturing cost, and cannot clean large pipelines and special pipelines (such as variable diameter pipelines and pipelines with U-shaped pipes). Aiming at larger pipelines and special pipelines, the prior art only adopts manual cleaning, which is easy to leave sanitary dead corners and difficult to clean thoroughly, and has the disadvantages of high labor intensity, high cleaning cost and easy secondary pollution.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned weak point among the prior art, the utility model aims at providing a adapt to pipeline cleaning device of different pipe diameters can be suitable for the clearance with different pipe diameter pipelines, and the fuselage is light, and easy operation can be to level straight tube, slope pipe, wash, not only operate steadily, can not receive the influence of solder joint, mud in the pipeline, moreover cleaning performance is good, low cost.
The utility model aims at realizing through the following technical scheme:
the utility model discloses a pipeline cleaning device of different pipe diameters of adaptation, the concrete implementation mode of its preferred is:
the method comprises the following steps: the cleaning device comprises a main body, a cleaning mechanism, a supporting mechanism, a water pipeline and an auxiliary mechanism;
the cleaning mechanism is fixed at the front end of the main body, and the water pipeline penetrates through the interior of the main body from back to front and is communicated with the cleaning mechanism;
the supporting mechanisms are at least three, are uniformly distributed on the circumference of the main body, and are arranged along the axial direction of the main body;
the auxiliary mechanism is arranged at the rear part of the main body.
By the foregoing the technical scheme provided by the utility model, the embodiment of the utility model provides a pipeline cleaning device of the different pipe diameters of adaptation that provides can effectively wash complicated pipelines such as horizontal straight tube, slope pipe, return bend, little reducing pipeline, operates steadily moreover, the cleaning performance is good, low cost.
Drawings
Fig. 1 is a schematic view of an overall structure of a pipe cleaning device according to an embodiment of the present invention.
Fig. 2 is a detailed structural schematic diagram of a pipe cleaning device according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a supporting mechanism in an embodiment of the present invention.
Fig. 4 is a schematic structural diagram of an auxiliary mechanism in an embodiment of the present invention.
Detailed Description
Embodiments of the present invention will be described in further detail below. Details not described in the embodiments of the present invention belong to the prior art known to those skilled in the art.
The utility model discloses a pipeline cleaning device of different pipe diameters of adaptation, the concrete implementation mode of its preferred is:
the method comprises the following steps: the cleaning device comprises a main body, a cleaning mechanism, a supporting mechanism, a water pipeline and an auxiliary mechanism;
the cleaning mechanism is fixed at the front end of the main body, and the water pipeline penetrates through the interior of the main body from back to front and is communicated with the cleaning mechanism;
the supporting mechanisms are at least three, are uniformly distributed on the circumference of the main body, and are arranged along the axial direction of the main body;
the auxiliary mechanism is arranged at the rear part of the main body.
The supporting mechanism comprises a thin and short rod, a wide and short rod, a pressure spring, a long rod, a wheel long rod and wheels;
one end of the thin and short rod is hinged with the front end of the main body, and the thin and short rod, the wide and short rod, the long wheel rod, the wide and short rod, the thin and short rod and the main body are connected in a head position;
the long rod is fixed at the connecting position of the two thin and short rods and the wide and short rods;
the two wheels are fixed at two protruding positions of the wheel long rod, and two ends of the pressure spring are respectively connected with the protruding positions between the wide short rod and the thin short rod.
The cleaning mechanism comprises a fixed spray head and a spray head frame;
the fixed nozzle is fixedly connected with the nozzle frame through threads, the nozzle frame is fixed at the front end of the main body, and the water pipeline is communicated with the nozzle frame.
The auxiliary mechanism comprises a brush bottom frame, a brush connecting rod, a brush short rod, a brush head, a brush long rod and a brush sleeve frame;
the brush bottom frame is connected with the main body, two ends of the brush head are respectively connected with the brush bottom frame through a brush short rod and a brush long rod, one end of the brush connecting rod is connected with the brush bottom frame through a brush sleeve frame, and the other end of the brush connecting rod is connected with the brush long rod.
Example one
As shown in fig. 1, 2, 3 and 4, a pipe cleaning device suitable for different pipe diameters may specifically include: a main body 19, a cleaning mechanism 20, a support mechanism 21, a water passage 22 and an auxiliary mechanism 23;
a cleaning mechanism 20 fixed to the front end of the main body 19, and a water passage 22 passing through the inside of the main body 19 from the rear to the front and communicating with the cleaning mechanism 20; the number of the support mechanisms 21 is at least three, the support mechanisms 21 are uniformly distributed on the circumference of the main body 19, and each support mechanism 21 is arranged along the axial direction of the main body 19.
The supporting mechanism 21 comprises a thin and short rod 6, a wide and short rod 5, a pressure spring 7, a long rod, a wheel long rod 4 and wheels 3; the one end of slender pole 6 is articulated with the front end of main part 19, and the other end of slender pole 6 links to each other with the middle vacancy of wide short pole 5 to still be connected with stock one end, the other end of wide short pole 5 is connected with the left end of wheel stock 4, two wheels 3 are fixed with two protruding positions of wheel stock 4, the wheel stock 4 other end links to each other with another wide short pole one end, connects as above afterwards. Wherein, two ends of the pressure spring 7 are respectively connected with the protruding positions between the wide short rod 5 and the thin short rod 6, thereby playing the role of stretching and fixing.
Wherein, each part of the pipeline cleaning device can specifically comprise the following embodiments:
(1) as shown in fig. 2, the cleaning mechanism 20 may include a fixed head 1 and a head frame 2; the head frame 2 is fixed to the front end of the body 19 by screwing, and the water passage 22 communicates with the head frame 2. High-pressure water enters the fixed nozzle 1 through the water pipeline 22 and the nozzle frame 2 in sequence, the fixed nozzle 1 drives the nozzle frame to drive the central shaft to rotate automatically under the action of high pressure and jet high-pressure water flow to cut and wash the inner wall of the pipeline, and the cleaned dirt is carried out of the pipeline by the water flow rebounded from the inner wall of the pipeline; meanwhile, the high-pressure water flow jetted by the fixed nozzle 1 provides driving force for the pipeline cleaning device, and the driving force provided by the nozzle 1 for the pipeline cleaning device can be changed by adjusting the jetting angle of the fixed nozzle 1 and the pressure of high-pressure water.
(2) The auxiliary mechanism (23) comprises a brush chassis 12, a brush sleeve frame 13, a brush short rod 9, a brush long rod 10, a brush connecting rod 11 and a brush head 8, wherein six groups of mechanisms for fixing the rotating rods are respectively arranged on the brush base 12 and the brush sleeve frame 13, the brush sleeve frame 13 is provided with pin holes for fixing the brush base, the brush short rod 9 is arranged at the position, close to the head, of the brush chassis 12, the brush long rod 10 is fixed at the other end of the brush base 12, and the brush head 8 is connected with the long rod and the other end of the short rod. One section of the brush connecting rod 11 is fixed on the brush sleeve frame 13, and one end of the brush connecting rod is connected with one third of the brush long rod. The total diameter of the brush is required to be changed due to different pipe diameters by changing different pin hole positions of the bolt sleeve frame 13 on the brush bottom frame 12.
Specifically, the working principle of the pipeline cleaning device is as follows:
(1) cleaning principle: when water under high pressure loops through water pipeline 22, rotatory nozzle holder 2 and gets into fixed shower nozzle 1, high-pressure rivers are erupted to fixed shower nozzle 1, and the shower nozzle frame is autogiration under the high-pressure effect, and high-pressure rivers cut the pipeline inner wall and erode, and the dirt that washs is carried out the pipeline by the rivers that the pipeline inner wall rebounded back to realized effectively clearing up the interior pollutant of pipeline. Meanwhile, the height and the angle of the nozzle frame 2 and the fixed nozzle 1 are calculated, so that the water pressure meets the cleaning requirement of all pipe diameters in the range.
(2) The supporting principle is as follows: because the water outlet holes on the fixed spray head 1 are all arranged backwards, the fixed spray head 1 drives the spray head frame 2 to rotate after spraying high-pressure water flow, and the pipeline cleaning device can obtain a forward driving force; since the plurality of support mechanisms 21 are uniformly distributed in the circumferential direction of the pipe cleaning device, the pipe cleaning device is supported in the pipe by the support mechanisms 21 and stably moves forward under the action of forward driving force. The driving force provided by the fixed spray head 1 for the pipeline cleaning device can be changed by adjusting the spray angle of the fixed spray head 1, the branch angle of the spray head frame and the pressure of high-pressure water.
(3) The auxiliary principle is as follows: after the fixed nozzle 1 jets out the high-pressure rivers, drive the rotation of shower nozzle frame 2, this pipeline cleaning device can obtain a rotatory torque moment, moment is through water pipe 22 also be the terminal complementary unit 23 of center pin transmission to the device, complementary unit is by brush underframe 12, brush sleeve barrel frame 13, brush quarter butt 9, brush stock 10, brush connecting rod 11 and brush head 8 are constituteed, wherein there are the mechanism of six fixed rotary rods on brush base 12 and brush sleeve barrel frame 13 respectively, there is the pinhole of using with the brush base is fixed on brush sleeve barrel frame 13, the position that brush quarter butt 9 is installed near the head at brush underframe 12, brush stock 10 fixes the other end at brush base 12, brush head 8 is connected with the stock and the quarter butt other end. One section of the brush connecting rod 11 is fixed on the brush sleeve frame 13, and one end of the brush connecting rod is connected with one third of the brush long rod. The total diameter of the brush is required to be changed due to different pipe diameters by changing different pin hole positions of the bolt sleeve frame 13 on the brush bottom frame 12.
(4) The principle of adapting to the larger pipe diameter difference is as follows: when the inner diameter of the pipeline to be cleaned has large difference, the long rod 4 of the wheel can be properly extruded by force, the size of the compression amount of the compression spring 7 is changed, namely, the whole supporting mechanism 21 is adjusted to be folded, so that the compression effect is achieved, the pipe wall can be automatically expanded and extruded to play a variable good supporting role after the pipe is placed into the pipeline, and the total diameter of the brush is required to be changed due to different pipe diameters by changing different pin hole positions of the bolt sleeve frame 13 on the brush bottom frame 12 at the brush end. Thereby the pipeline cleaning device is suitable for pipelines to be cleaned with larger pipe diameter difference.
(5) The principle of the small pipe diameter difference is adapted: the pipe cleaning device is of a pointed structure consisting of a wide short rod 5, a thin short rod 6 and a pressure spring 7 close to the front end, but when the pipe diameter changes slightly, the wide short rod 5 can properly compress the pressure spring 7 downwards to reduce the height of the long wheel rod 4, and the rotation of the wheels can automatically adapt to the small change of the pipe, so that the pipe cleaning device is suitable for occasions with small pipe diameters, and even if welding spots, dirt or a small amount of deformation exists in the pipe, the pipe cleaning device can pass smoothly. When the pipeline cleaning device enters a larger pipe diameter from a smaller pipe diameter, the rear pressure spring 7 can automatically and reversely compress to enable the wheels 3 to be in contact with the pipe wall, so that the pipeline cleaning device can be automatically and flexibly applied to pipelines with certain pipe diameter ranges.
To sum up, the embodiment of the utility model provides a not only can wash complicated pipelines such as level straight tube, slope pipe, return bend, little reducing pipeline, moreover operate steadily, the cleaning performance is good, low cost.
The above description is only for the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are all covered by the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (4)
1. The utility model provides a adapt to different pipe diameters's pipeline cleaning device which characterized in that includes: a main body (19), a cleaning mechanism (20), a support mechanism (21), a water pipeline (22) and an auxiliary mechanism (23);
the cleaning mechanism (20) is fixed at the front end of the main body (19), and the water pipeline (22) penetrates through the inside of the main body (19) from back to front and is communicated with the cleaning mechanism (20);
the number of the supporting mechanisms (21) is at least three, the supporting mechanisms (21) are uniformly distributed on the circumference of the main body (19), and each supporting mechanism (21) is arranged along the axial direction of the main body (19);
the auxiliary mechanism (23) is arranged at the rear part of the main body (19).
2. The pipe cleaning device suitable for different pipe diameters of claim 1, wherein the supporting mechanism (21) comprises a thin and short rod (6), a wide and short rod (5), a pressure spring (7), a long rod, a long wheel rod (4) and wheels (3);
one end of the thin and short rod (6) is hinged with the front end of the main body (19), and the thin and short rod (6), the wide and short rod (5), the long wheel rod (4), the wide and short rod (5), the thin and short rod (6) and the main body (19) are connected in the head position;
the long rod is fixed at the connecting position of the two thin and short rods (6) and the wide and short rods (5);
the two wheels (3) are fixed at two protruding positions of the wheel long rod (4), and two ends of the pressure spring (7) are respectively connected with the protruding positions in the middle of the wide short rod (5) and the thin short rod (6).
3. The pipe cleaning device for different pipe diameters of the claim 1 is characterized in that the cleaning mechanism (20) comprises a fixed spray head (1) and a spray head frame (2);
the fixed nozzle (1) is fixedly connected with the nozzle frame (2) through threads, the nozzle frame (2) is fixed at the front end of the main body (19), and the water pipeline (22) is communicated with the nozzle frame (2).
4. The pipe cleaning device for adapting to different pipe diameters as recited in claim 1, wherein the auxiliary mechanism (23) comprises a brush chassis (12), a brush connecting rod (11), a brush short rod (9), a brush head (8), a brush long rod (10) and a brush sleeve frame (13);
the brush bottom frame (12) is connected with the main body (19), two ends of the brush head (8) are respectively connected with the brush bottom frame (12) through a brush short rod (9) and a brush long rod (10), one end of the brush connecting rod (11) is connected with the brush bottom frame (12) through a brush sleeve frame (13), and the other end of the brush connecting rod is connected with the brush long rod (10).
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CN201920907723.8U CN210230899U (en) | 2019-06-17 | 2019-06-17 | Pipeline cleaning device suitable for different pipe diameters |
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CN201920907723.8U CN210230899U (en) | 2019-06-17 | 2019-06-17 | Pipeline cleaning device suitable for different pipe diameters |
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CN201920907723.8U Expired - Fee Related CN210230899U (en) | 2019-06-17 | 2019-06-17 | Pipeline cleaning device suitable for different pipe diameters |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110125110A (en) * | 2019-06-17 | 2019-08-16 | 北京石油化工学院 | A kind of cleaning apparatus for pipes adapting to different tube diameters |
CN112474097A (en) * | 2020-11-19 | 2021-03-12 | 中国航发沈阳发动机研究所 | Aero-engine runner cleaning and spraying device |
CN115921453A (en) * | 2022-12-29 | 2023-04-07 | 国家石油天然气管网集团有限公司 | Reducing pipe cleaner for long-distance crude oil pipeline |
-
2019
- 2019-06-17 CN CN201920907723.8U patent/CN210230899U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110125110A (en) * | 2019-06-17 | 2019-08-16 | 北京石油化工学院 | A kind of cleaning apparatus for pipes adapting to different tube diameters |
CN112474097A (en) * | 2020-11-19 | 2021-03-12 | 中国航发沈阳发动机研究所 | Aero-engine runner cleaning and spraying device |
CN115921453A (en) * | 2022-12-29 | 2023-04-07 | 国家石油天然气管网集团有限公司 | Reducing pipe cleaner for long-distance crude oil pipeline |
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Granted publication date: 20200403 |