CN210229496U - Ferrosilicon furnace waters indisputable flue gas collection processing apparatus - Google Patents
Ferrosilicon furnace waters indisputable flue gas collection processing apparatus Download PDFInfo
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- CN210229496U CN210229496U CN201920381151.4U CN201920381151U CN210229496U CN 210229496 U CN210229496 U CN 210229496U CN 201920381151 U CN201920381151 U CN 201920381151U CN 210229496 U CN210229496 U CN 210229496U
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- flue gas
- ferrosilicon
- dust remover
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Abstract
The utility model discloses a ferrosilicon stove waters indisputable flue gas collection processing apparatus, including ferrosilicon production factory building, its characterized in that, ferrosilicon production factory building's upper portion is provided with the branch petticoat pipe, divide the petticoat pipe to be connected with the flue gas pipeline that sets up at ferrosilicon production factory building top, the other end of flue gas pipeline is connected with the vortex dust remover import that sets up outside ferrosilicon production factory building, the other end and the malleation dust remover of vortex dust remover link together, the malleation dust remover links to each other with dust exhausting fan, and dust exhausting fan links to each other with the chimney that discharges fume, the lower extreme of vortex dust remover is provided with grey valve under the star, the lower part of malleation dust remover is provided with sealed row ash reamer, and this set of device operation is reliable in the in-service use, maintains portably, has higher usability, has thoroughly solved the problem that the factory building that exists.
Description
Technical Field
The utility model relates to a flue gas dust removal field, concretely relates to ferrosilicon stove waters indisputable flue gas collection processing apparatus.
Background
Ferroalloys are one of the essential important raw materials for the steel industry. The ferroalloy industry in china has developed rapidly over forty years after 1949, as the steel industry develops. At present, China has 1000 seats for various large, medium and small ferroalloy electric furnaces. The ferroalloy production capacity exceeds 300 million tons. The product not only meets self-sufficiency, but also is exported to the international market. The environmental protection and the comprehensive utilization of the ferroalloy industry in China are still in a relatively laggard state. Most of the silicon iron electric furnaces are of an open furnace type and a semi-closed cover type, only part of the large electric furnaces are provided with smoke dust purification facilities, and most of the medium and small electric furnaces do not have any dust removal facilities. Along with the enhancement of national environmental protection, each enterprise begins to equip a flue gas purification system. The smelting process of the ferroalloy comprises the following steps: the electric furnace is used for continuous smelting, the furnace charge is added in batches, iron is poured discontinuously, and the iron slag flows together. In the smelting process, the waste gas generated by the electric furnace mainly comprises: the reducing agent carbon reacts with oxygen to generate CO and CO2 in the electric furnace molten pool under high-temperature electric heat; the alkaline metal furnace burden in the molten pool is gasified at high temperature, the molten metal is oxidized or directly evaporated into waste gas (then cooled into solid particles), and the metal or hot air flow which is not completely combusted, such as coke powder, mineral powder and the like, is gasified and evaporated is carried out of the molten pool and enters the waste gas; air entering from the opening. These substances constitute the smoke, which we often see.
In the ferroalloy smelting process, the flue gas amount, the flue gas components and the flue gas temperature are constantly changed: the smoke volume is generally smaller in the front and rear periods and maximum in the middle; the smoke concentration is higher in the early and middle stages (because charging is needed in the early stage and furnace charge is needed in the middle stage), and lower in the later stage; the flue gas temperature increases with the temperature of the molten bath. The dust content of the furnace gas is 90-175 g/Nm3, 200-300 kg of dust is generated in smelting of each ton of ferroalloy, and more than 80% of dust with the particle size of less than 1.0 mu m is generated. The dust content of the smoke is generally 1.6-2.69 g/Nm3, and the dust content is 2.1-4.8% when the furnace is pounded. The bulk density of the dust is 0.22 to 0.3t/m 3. The dust particles smaller than 1 μm occupy a large proportion, so that the dust cannot be treated by the common dust removal technology. The temperature of the furnace gas is generally 500-700 ℃, and when the furnace gas is subjected to fire, slag turning and collapse, the temperature of the furnace gas can reach over 1000 ℃. The flue gas temperature after the furnace gas is mixed with the air entering from the outside of the cover is determined by which flue gas purification mode is adopted: when the heat energy recovery for recovering the sensible heat of the flue gas is adopted, the temperature of the flue gas can be 800-900 ℃; if the cooling flue gas is adopted without recovering waste heat, the temperature is generally 500-600 ℃; when the semi-closed cover is adopted for smelting ferrosilicon, the temperature of the flue gas is controlled to be about 450 ℃. The control of the flue gas temperature mainly depends on the adjustment of the amount of air entering from the outside of the cover and the air cooling through the cooler. As the viscosity of the dust is greatly increased when the temperature of the flue gas is reduced, the temperature of the flue gas should be controlled to be between 150 and 210 ℃ as the best.
With the promulgation of various national environmental laws and regulations, the environmental standard is continuously improved, and the environmental protection pressure of ferroalloy enterprises is continuously increased. All aspects of pressure are on the way to force enterprises to develop towards compliance. Enterprises can meet the increasingly strict requirements of the current environment administration law enforcement and supervision only by actively implementing various environmental protection compliance works, environmental law risks are prevented, and more advantages are gained in market competition. In the production process of the traditional submerged arc furnace, the high-temperature molten iron produced in the furnace is required to be poured into an appointed iron casting pool or an appointed casting ingot mould through a ladle, and the high-temperature molten iron is splashed and oxidized after being contacted with a cold container in the pouring process to form smoke with dust. The common treatment method for the smoke in domestic and the same industries comprises the following steps: the control equipment manually operates the upper computer or the operation button to start the equipment to collect dust when the pouring is started, and manually operates the equipment to shut down again after the pouring is finished, so that the labor force is increased, the equipment is shut down or the residual dust collecting equipment is still in operation when residual dust exists, and the high-efficiency utilization of the equipment cannot be achieved.
SUMMERY OF THE UTILITY MODEL
The utility model provides a flue gas that exists when the ferroalloy that prior art exists handles the problem that thoroughly can not reach the environmental protection requirement, the ferrosilicon stove waters indisputable flue gas collection processing apparatus is provided, it is used time through branch petticoat pipe and bellows flue that set up on upper portion, when pouring the molten iron, divide the petticoat pipe can descend and begin to collect the flue gas to the top of pouring the point, and high temperature flue gas gets into behind the flue gas pipeline, temperature measuring device in the pipeline comes effectually to collect the branch petticoat pipe with the flue gas is whole according to flue gas temperature's height adjustment dust exhausting fan converter, finally concentrate outer the arranging after will contain the clean with the dust flue gas treatment through spiral dust remover and malleation dust remover, thereby reach the requirement that comprehensive thorough dust removal effect reaches the environmental protection.
The utility model discloses a following technical scheme realizes:
the utility model provides a ferrosilicon stove waters iron flue gas collection processing apparatus, includes ferrosilicon factory building, its characterized in that, ferrosilicon factory building's upper portion is provided with the branch petticoat pipe, divide the petticoat pipe to be connected with the flue gas pipeline that sets up at ferrosilicon factory building top, the other end of flue gas pipeline is connected with the spiral dust remover import that sets up outside ferrosilicon factory building, the other end and the malleation dust remover of spiral dust remover link together, malleation dust remover links to each other with dust exhausting fan, and dust exhausting fan links to each other with the chimney of discharging fume, the lower extreme of spiral dust remover is provided with grey valve under the star, the lower part of malleation dust remover is provided with sealed grey reamer of arranging.
At present, the smoke treatment which exists during the iron alloy pouring can not completely meet the problem of environmental protection requirement, so the application provides a ferrosilicon furnace iron-pouring smoke collecting and treating device, which comprises a smoke separating hood arranged at the upper part of a ferrosilicon production factory building of the ferrosilicon production factory building, the smoke separating hood is connected with a smoke pipeline arranged at the top of the ferrosilicon production factory building, when the ferrosilicon production factory building starts to pour the molten iron, the smoke separating hood descends to the upper part of a pouring point to start collecting the smoke, the other end of the smoke pipeline is connected with an inlet of a spiral dust collector arranged outside the ferrosilicon production factory building, the collected smoke enters the spiral dust collector through the smoke pipeline to carry out primary dust removal, the other end of the spiral dust collector is connected with a positive pressure dust collector, the preliminarily treated smoke enters the positive pressure dust collector to be further treated, the positive pressure dust collector is connected with a dust removing fan, the dust removing fan is connected with a smoke exhaust chimney, and finally, discharging the processed clean gas into the atmosphere through a smoke exhaust chimney, wherein a star-shaped ash discharge valve is arranged at the lower end of the spiral dust remover, collected dedusting ash is intensively discharged out of the spiral dust remover, and a sealed ash discharge reamer is arranged at the lower part of the positive pressure dust remover, is used for intensively discharging the collected dedusting ash out of the positive pressure dust remover and then is used for intensively conveying and processing the dust through a pneumatic conveying system.
Further, a ferrosilicon stove waters indisputable flue gas collection processing apparatus, the device is provided with automatic control system for the operation of the equipment in the control device and the transmission arrangement of data.
Further, a ferrosilicon stove waters indisputable flue gas collection processing apparatus, the flue gas pipeline is in one section of arranging in the ferrosilicon factory building sets up to the bellows, can be so that divide the upper and lower, left and right automatically move of cigarette cover.
Further, a ferrosilicon stove waters indisputable flue gas collection processing apparatus, ferrosilicon factory roof has set up a plurality of branch petticoat pipes.
Further, a ferrosilicon stove waters indisputable flue gas collection processing apparatus, be provided with temperature measuring device in the flue gas pipeline, temperature measuring device's data transmission to automatic control system.
Further, a ferrosilicon stove waters indisputable flue gas collection processing apparatus, dust exhausting fan is the frequency conversion fan, and the regulation of converter is according to the control of the temperature height in the flue gas pipeline.
Further, a ferrosilicon stove waters indisputable flue gas collection processing apparatus, divide petticoat pipe, flue gas pipeline all to use high temperature resistant material preparation.
To sum up, the utility model discloses a following beneficial effect:
1. the utility model relates to a ferrosilicon stove waters indisputable flue gas collection processing apparatus, conveying system seals completely, and the dust flies upward few, can realize not having the secondary to raise the ash.
2. The utility model relates to a ferrosilicon stove waters indisputable flue gas collection processing apparatus, the device's degree of automation is higher, can effectually concentrate the collection with the smoke and dust in the factory building through automatic control system, reaches the environmental protection emission requirement after the centralized processing.
3. The utility model relates to a ferrosilicon stove waters indisputable flue gas collection processing apparatus, complete equipment operation is reliable, the maintenance is simple and convenient, has higher usability in the in-service use, has thoroughly solved the problem that the factory building that exists before discharges fume.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
fig. 1 is a schematic structural diagram of the present invention.
Reference numbers and corresponding part names in the drawings:
1-ferrosilicon factory building, 2-divide the petticoat pipe, 3-flue gas pipeline, 4-spiral dust remover, 5-malleation dust remover, 6-dust exhausting fan, 7-smoke exhausting chimney, 8-star ash valve down, 9-sealed ash reamer of arranging.
Detailed Description
To make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the following examples and drawings, and the exemplary embodiments and descriptions thereof of the present invention are only used for explaining the present invention, and are not intended as limitations of the present invention.
Examples
As shown in figure 1, a ferrosilicon stove waters indisputable flue gas collection processing apparatus, includes ferrosilicon manufacturing plant 1, its characterized in that, ferrosilicon manufacturing plant 1's upper portion is provided with branch petticoat pipe 2, divide petticoat pipe 2 to be connected with the flue gas pipeline 3 that sets up at ferrosilicon manufacturing plant 1 top, the other end of flue gas pipeline 3 is connected with the import of the spiral dust remover 4 that sets up outside ferrosilicon manufacturing plant 1, the other end of spiral dust remover 4 links together with positive pressure dust remover 5, positive pressure dust remover 5 links to each other with dust exhausting fan 6, and dust exhausting fan 6 links to each other with smoke exhaust chimney 7, the lower extreme of spiral dust remover 4 is provided with star ash valve 8 down, the lower part of positive pressure dust remover 5 is provided with sealed ash discharge reamer 9, the device is provided with automatic control system, is used for the operation of the interior equipment of control adjusting device and the transmission arrangement of data, flue gas pipeline 3 is in one section of arranging in ferrosilicon factory building 1 sets up to the bellows, can make branch petticoat pipe at upper and lower, left and right direction automatic movement, ferrosilicon factory building 1 top has set up a plurality of branch petticoat pipes 2, be provided with temperature measuring device in the flue gas pipeline 3, temperature measuring device's data transmission to automatic control system, dust exhausting fan 6 is frequency conversion fan, and the regulation of converter is according to the control of the temperature height in the flue gas pipeline 3, divide petticoat pipe 2, flue gas pipeline 3 all to use the high temperature resistant material preparation.
The above-mentioned embodiments, further detailed description of the objects, technical solutions and advantages of the present invention, it should be understood that the above description is only the embodiments of the present invention, and is not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (7)
1. A ferrosilicon furnace iron-pouring flue gas collecting and processing device comprises a ferrosilicon production workshop (1), it is characterized in that the upper part of the ferrosilicon production workshop (1) is provided with a smoke distributing cover (2), the smoke distributing hood (2) is connected with a smoke pipeline (3) arranged at the top of the ferrosilicon production workshop (1), the other end of the flue gas pipeline (3) is connected with an inlet of a spiral dust remover (4) arranged outside the ferrosilicon production plant (1), the other end of the spiral dust remover (4) is connected with a positive pressure dust remover (5), the positive pressure dust remover (5) is connected with a dust removing fan (6), the dust removing fan (6) is connected with a smoke discharging chimney (7), the lower end of the spiral dust remover (4) is provided with a star-shaped ash discharging valve (8), and a sealing ash discharge reamer (9) is arranged at the lower part of the positive pressure dust remover (5).
2. The ferrosilicon furnace casting iron flue gas collecting and processing device as claimed in claim 1, wherein the device is provided with an automatic control system for controlling the operation of equipment in the adjusting device and the transmission and arrangement of data.
3. The ferrosilicon furnace waters iron flue gas collection processing apparatus of claim 1, characterized in that, flue gas pipeline (3) are in one section of arranging in ferrosilicon manufacturing plant (1) sets up to the bellows, can make and divide the cigarette cover at upper and lower, left and right direction automatic movement.
4. The ferrosilicon furnace iron casting flue gas collection and treatment device according to claim 1, wherein a plurality of smoke distributing hoods (2) are arranged at the top of the ferrosilicon production plant (1).
5. The ferrosilicon furnace iron casting flue gas collecting and processing device as claimed in claim 1, wherein a temperature measuring device is arranged in the flue gas pipeline (3), and data of the temperature measuring device is transmitted to an automatic control system.
6. The ferrosilicon furnace waters indisputable flue gas collection processing apparatus of claim 1, characterized in that, dust exhausting fan (6) are the frequency conversion fan, and the regulation of converter is according to the control of the temperature height in flue gas pipeline (3).
7. The ferrosilicon furnace iron casting flue gas collecting and processing device as claimed in claim 1, wherein the smoke distributing hood (2) and the flue gas pipeline (3) are both made of high temperature resistant materials.
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CN201920381151.4U CN210229496U (en) | 2019-03-25 | 2019-03-25 | Ferrosilicon furnace waters indisputable flue gas collection processing apparatus |
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CN201920381151.4U CN210229496U (en) | 2019-03-25 | 2019-03-25 | Ferrosilicon furnace waters indisputable flue gas collection processing apparatus |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112807876A (en) * | 2020-12-30 | 2021-05-18 | 宁夏海盛实业有限公司 | Ferrosilicon stove fire outlet flue gas dust pelletizing system |
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2019
- 2019-03-25 CN CN201920381151.4U patent/CN210229496U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112807876A (en) * | 2020-12-30 | 2021-05-18 | 宁夏海盛实业有限公司 | Ferrosilicon stove fire outlet flue gas dust pelletizing system |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20200403 Termination date: 20210325 |