CN210215826U - Quick replacement multistation shuttle seat - Google Patents
Quick replacement multistation shuttle seat Download PDFInfo
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- CN210215826U CN210215826U CN201920695605.5U CN201920695605U CN210215826U CN 210215826 U CN210215826 U CN 210215826U CN 201920695605 U CN201920695605 U CN 201920695605U CN 210215826 U CN210215826 U CN 210215826U
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- shuttle
- limiting
- seat
- base
- counter bore
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Abstract
The utility model provides a quick replacement multistation base shuttle seat, by step motor (1), motor fixing base (2), mount pad (3) down, can dismantle base shuttle seat (4), base shuttle (5), controller (6) are constituteed, step motor (1) is from up the installation down and is fixed on motor fixing base (2), mount pad (3) are fixed on step motor (1) output shaft down, can dismantle base shuttle seat (4) and set up under on mount pad (3), base shuttle (5) circumference equipartition sets up on can dismantling base shuttle seat (4), controller (6) set up in step motor (1) bottom. The utility model discloses, simple structure, convenient to use through can dismantling bottom shuttle seat bottom installation magnet, installs a plurality of bottom shuttles at can dismantling bottom shuttle seat top, changes one and can dismantle the purpose that bottom shuttle seat just can reach and change a plurality of bottom shuttles, improves work efficiency, reduces workman intensity of labour.
Description
Technical Field
The utility model relates to an embroidery machine, embroidery machine technical field, in particular to multistation embroidery machine quick replacement's base shuttle seat.
Background
The bottom shuttle is an important component of the embroidery machine and the embroidery machine. The bottom shuttle is generally wound on a bottom shuttle core by a winding machine and placed in a shuttle storage fixing seat or a box body below a panel of the machine, when the bottom thread in the bottom shuttle is used up, a worker needs to stoop down to take the bottom shuttle off the shuttle storage fixing seat and then replace the used bottom shuttle, and at this time, the machine needs to be stopped. However, as the consumption level is increased, the requirements of design and process level are higher and higher, and particularly, the number of machine heads manufactured by the current embroidery machine is more and more, and the bottom shuttle needs to be replaced frequently. At present, some automatic bottom shuttle replacing devices are also arranged on the market, and a hydraulic mechanism or an electromechanical mechanism is adopted to replace the bottom shuttle in the shuttle storage mechanism after the bottom shuttle is taken out. However, the general equipment is complex and has many mechanisms, so that the failure rate is relatively high.
SUMMERY OF THE UTILITY MODEL
To the above defect, an object of the utility model is to provide a quick replacement multistation bottom shuttle seat, through installing a plurality of bottom shuttles on a movable bottom shuttle seat, then adsorb fixedly through the magnetic force mode, carry out the mode of fixing a position through ball or tapering round pin and carry out the bottom shuttle seat and change to reach the purpose of changing the bottom shuttle, improve work efficiency greatly, reduce intensity of labour.
The utility model adopts the technical proposal that: the utility model provides a quick replacement multistation shuttle seat, by step motor, motor fixing base, mount pad down, can dismantle shuttle seat, end shuttle, controller and constitute, step motor is fixed on the motor fixing base from up the installation down, and the mount pad is fixed on the step motor output shaft down, can dismantle the setting of shuttle seat on the mount pad down, and end shuttle circumference equipartition sets up on can dismantling the shuttle seat, and the controller setting is in the step motor bottom, its characterized in that: and two open type limiting block mounting counter bores are arranged above the lower mounting seat, and the limiting blocks are fixed on the limiting block mounting counter bores through hexagon screws.
The root of the limiting block mounting counter bore is provided with two convex transition arcs.
And a front magnet insertion hole and a rear magnet insertion hole are formed above the lower mounting seat.
Four bottom shuttle fixing holes are uniformly distributed on the circumference of the top of the detachable bottom shuttle seat. Two magnet mounting holes are formed in the left side and the right side of the top of the detachable bottom shuttle seat, and magnets are fixed on the magnet mounting holes through hexagon screws. The middle position of the top of the detachable base shuttle seat is provided with a base shuttle limiting boss, and a limiting counter bore is arranged on the base shuttle limiting boss. The bottom of the detachable base shuttle seat is provided with two limiting block limiting counter bores.
The limiting block mounting counter bore corresponds to the limiting block limiting counter bore center line up and down.
The magnet mounting holes correspond to the magnet insertion holes up and down.
The limiting block mounting counter bore can be replaced by a limiting ball fixing column, the limiting block is replaced by a limiting ball, and the limiting ball is fixed on the limiting ball fixing column.
The limiting counter bore of the limiting block can be replaced by a limiting ball limiting counter bore which is a hemispherical counter bore.
The utility model discloses, simple structure, convenient to use through can dismantling bottom shuttle seat bottom installation magnet, installs a plurality of bottom shuttles at can dismantling bottom shuttle seat top, changes one and can dismantle the purpose that bottom shuttle seat just can reach and change a plurality of bottom shuttles, improves work efficiency, reduces workman intensity of labour.
Drawings
Fig. 1 is an assembly view of the utility model of a quick replacement multistation bottom shuttle seat.
Fig. 2 is a top view of a quick-change multi-station bottom shuttle seat of the present invention;
fig. 3 is a plan view of a lower mounting base according to embodiment 1 of the present invention;
FIG. 4 is a top view of the removable bottom shuttle seat of the present invention;
fig. 5 is a bottom view of the detachable base shuttle seat according to embodiment 1 of the present invention;
fig. 6 is a top view of the lower mounting base of embodiment 2 of the present invention;
fig. 7 is a bottom view of the detachable base shuttle seat according to embodiment 2 of the present invention.
In the figure: 1 step motor, 2 motor fixing seats, 3 lower mounting seats, 4 detachable bottom shuttle seats, 5 bottom shuttles and 6 controllers.
Detailed Description
Example 1:
known by figure 1, figure 2, a quick replacement multistation bottom shuttle seat sketch map, by step motor 1, motor fixing base 2, mount pad 3 down, can dismantle bottom shuttle seat 4, bottom shuttle 5, controller 6 constitutes, step motor 1 is from up the installation down fixing on motor fixing base 2, mount pad 3 is fixed on step motor 1 output shaft down, can dismantle bottom shuttle seat 4 sets up under on mount pad 3, 5 circumference equipartitions of bottom shuttle set up can dismantle bottom shuttle seat 4, controller 6 sets up in step motor 1 bottom.
As shown in fig. 3, two open type limiting block mounting counter bores 3-1 are arranged above the lower mounting seat 3, the limiting blocks 3-2 are fixed on the limiting block mounting counter bores 3-1 through first hexagon screws 3-3, the central hole and two threaded holes beside the central hole are used for fixing the lower mounting seat 3 to a central shaft of the stepping motor 1, and the stepping motor 1 drives the lower mounting seat 3 to do rotary motion when in work; the root of the limiting block mounting counter bore 3-1 is provided with two convex transition circular arcs 3-1-1, so that the limiting block 3-2 can be conveniently mounted, the phenomenon of blocking when the limiting block is mounted and taken out is avoided, a front magnet insertion hole 3-4 and a rear magnet insertion hole 3-4 are arranged above the lower mounting seat 3, the inner diameter of each magnet insertion hole 3-4 is 0.5-1mm larger than the outer diameter of each magnet 4-5, and the magnets 4-5 fix the detachable bottom shuttle seat 4 on the lower mounting seat 3 through suction.
As shown in the figures 2 and 4, four bottom shuttle fixing holes 4-1 are uniformly distributed on the circumference of the top of the detachable bottom shuttle seat 4, a bottom shuttle limiting boss 4-3 is arranged in the middle of the top of the detachable bottom shuttle seat 4, a limiting counter bore 4-3-1 is arranged on the bottom shuttle limiting boss 4-3, a bottom shuttle 5 main body is installed in the bottom shuttle fixing hole 4-1, a clamping strip 5-1 on the bottom shuttle 5 is fixed in the limiting counter bore 4-3-1, and the wire outlet hole position of the bottom shuttle 5 is limited to prevent misoperation.
As shown in the figures 4 and 5, two magnet mounting holes 4-2 are formed in the left and right sides of the top of the detachable base shuttle seat 4, magnets 4-5 are fixed on the magnet mounting holes 4-2 through second hexagon screws 4-6, two limiting block limiting counter bores 4-4 are formed in the bottom of the detachable base shuttle seat 4, limiting block mounting counter bores 3-1 correspond to the central lines of the limiting block limiting counter bores 4-4 up and down, the magnet mounting holes 4-2 correspond to the central lines of the magnet inserting holes 3-4 up and down, the central lines correspond to each other up and down to improve mounting accuracy and quick placing accuracy, and work efficiency is improved.
When the bottom shuttle replacing device works, firstly, the bottom shuttles 5 are installed on the detachable bottom shuttle seat 4 one by one, whether the bottom shuttle is installed firmly is confirmed, then the detachable bottom shuttle seat 4 is installed on the lower installation seat 3, the fact that the magnets 4-5 on the detachable bottom shuttle seat 4 are inserted into the magnet insertion holes 3-4 and the limit blocks 3-2 are clamped into the limit counter holes 4-4 of the limit blocks is confirmed, then the detachable bottom shuttle seat 4 is fixed, the bottom shuttle 5 transfers the bottom shuttle 5 to the needed position of an embroidery machine or the embroidery machine under the action of other transfer mechanisms, the controller 6 controls the stepping motor 1 to rotate 90 degrees, replacement work of the bottom shuttle 5 is completed, and after bottom shuttle threads of the four bottom shuttles 5 are used up, the bottom shuttle replacing device is stopped to take out the detachable bottom shuttle seat 4, and a new detachable bottom shuttle seat 4 is replaced. Therefore, the four bottom shuttles 5 can be rapidly replaced at one time, the working efficiency is improved, and the labor intensity of workers is reduced.
Example 2:
known by figure 1, figure 2, a quick replacement multistation bottom shuttle seat sketch map, by step motor 1, motor fixing base 2, mount pad 3 down, can dismantle bottom shuttle seat 4, bottom shuttle 5, controller 6 constitutes, step motor 1 is from up the installation down fixing on motor fixing base 2, mount pad 3 is fixed on step motor 1 output shaft down, can dismantle bottom shuttle seat 4 sets up under on mount pad 3, 5 circumference equipartitions of bottom shuttle set up can dismantle bottom shuttle seat 4, controller 6 sets up in step motor 1 bottom.
As shown in the figures 2 and 4, four bottom shuttle fixing holes 4-1 are uniformly distributed on the circumference of the top of the detachable bottom shuttle seat 4, a bottom shuttle limiting boss 4-3 is arranged in the middle of the top of the detachable bottom shuttle seat 4, a limiting counter bore 4-3-1 is arranged on the bottom shuttle limiting boss 4-3, a bottom shuttle 5 main body is installed in the bottom shuttle fixing hole 4-1, a clamping strip 5-1 on the bottom shuttle 5 is fixed in the limiting counter bore 4-3-1, and the wire outlet hole position of the bottom shuttle 5 is limited to prevent misoperation.
As shown in the figure 6, a limiting ball fixing column 7-1 is arranged above a lower mounting seat 3, a limiting ball 7-2 is fixed in the middle of the top of the limiting ball fixing column 7-1, one half of a ball body is exposed outside the limiting ball fixing column, a central hole and two threaded holes beside the central hole are used for fixing the lower mounting seat 3 to a central shaft of a stepping motor 1, the stepping motor 1 drives the lower mounting seat 3 to do rotary motion when in work, a front magnet inserting hole 3 and a rear magnet inserting hole 3-4 are arranged above the lower mounting seat 3, the inner diameter of each magnet inserting hole 3-4 is 0.5-1mm larger than the outer diameter of each magnet 4-5, and the magnet 4-5 fixes a detachable bottom shuttle seat 4 on the lower mounting seat 3 through suction force.
As shown in the figures 4 and 7, two magnet mounting holes 4-2 are formed in the left side and the right side of the top of the detachable base shuttle seat 4, magnets 4-5 are fixed on the magnet mounting holes 4-2 through second hexagonal screws 4-6, two limiting ball limiting counter bores 7-3 are formed in the bottom of the detachable base shuttle seat 4, the central line of each limiting ball limiting column 7-1 corresponds to the central line of the limiting ball limiting counter bore 7-3 up and down, the magnet mounting holes 4-2 correspond to the central line of the magnet inserting hole 3-4 up and down, the central lines correspond up and down to improve mounting precision and quick placing accuracy, and work efficiency is improved.
When the bottom shuttle replacing device works, the bottom shuttles 5 are firstly installed on the detachable bottom shuttle seat 4 one by one and whether the installation is firm is confirmed, then the detachable bottom shuttle seat 4 is installed on the lower installation seat 3, the magnet 4-5 on the detachable bottom shuttle seat 4 is confirmed to be inserted into the magnet insertion hole 3-4 and the limiting ball 7-2 is clamped into the limiting ball limiting counter bore 7-3, so that the detachable bottom shuttle seat 4 is fixed, the bottom shuttle 5 transfers the bottom shuttle 5 to the position required by an embroidery machine or the embroidery machine under the action of other transfer mechanisms, the controller 6 controls the stepping motor 1 to rotate for 90 degrees to complete the replacement work of the bottom shuttle 5, and after all the bottom shuttle threads of the four bottom shuttles 5 are used up, the machine is stopped to take out the detachable bottom shuttle seat 4 and replace the new detachable bottom shuttle seat 4. Therefore, the four bottom shuttles 5 can be rapidly replaced at one time, the working efficiency is improved, and the labor intensity of workers is reduced.
Claims (8)
1. The utility model provides a quick replacement multistation shuttle seat, by step motor (1), motor fixing base (2), mount pad (3) down, can dismantle shuttle seat (4), shuttle (5) end, controller (6) are constituteed, step motor (1) is fixed on motor fixing base (2) from up the installation down, mount pad (3) are fixed on step motor (1) output shaft down, can dismantle shuttle seat (4) and set up under on mount pad (3), shuttle (5) circumference equipartition sets up on dismantling shuttle seat (4) end, controller (6) set up in step motor (1) bottom, its characterized in that: two open type limiting block mounting counter bores (3-1) are arranged above the lower mounting seat (3), and the limiting blocks (3-2) are fixed on the limiting block mounting counter bores (3-1) through first hexagon screws (3-3).
2. The quick change multi-station shuttle base of claim 1 further comprising: the root of the limiting block mounting counter bore (3-1) is provided with two convex transition arcs (3-1-1).
3. The quick change multi-station shuttle base of claim 1 further comprising: and a front magnet insertion hole and a rear magnet insertion hole (3-4) are formed above the lower mounting seat (3).
4. The quick change multi-station shuttle base of claim 1 further comprising: four bottom shuttle fixing holes (4-1) are uniformly distributed on the circumference of the top of the detachable bottom shuttle seat (4), two magnet mounting holes (4-2) are formed in the left and right sides of the top of the detachable bottom shuttle seat (4), and the magnets (4-5) are fixed on the magnet mounting holes (4-2) through second hexagonal screws (4-6); a bottom shuttle limiting boss (4-3) is arranged in the middle of the top of the detachable bottom shuttle seat (4), and a limiting counter bore (4-3-1) is arranged on the bottom shuttle limiting boss (4-3); two limiting block limiting counter bores (4-4) are arranged at the bottom of the detachable bottom shuttle seat (4).
5. The quick change multi-station shuttle base of claim 1 further comprising: the limiting block mounting counter bore (3-1) corresponds to the central line of the limiting block limiting counter bore (4-4) up and down.
6. The quick change multi-station shuttle base of claim 4, wherein: the magnet mounting hole (4-2) corresponds to the center line of the magnet insertion hole (3-4) up and down.
7. The quick change multi-station shuttle base of claim 1 further comprising: the limiting block mounting counter bore (3-1) is replaced by a limiting ball fixing column (7-1), the limiting block (3-2) is replaced by a limiting ball (7-2), and the limiting ball (7-2) is fixed on the limiting ball fixing column (7-1).
8. The quick change multi-station shuttle base of claim 4, wherein: the limiting block limiting counter bore (4-4) is replaced by a limiting ball limiting counter bore (7-3), and the limiting ball limiting counter bore (7-3) is a hemispherical counter bore.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920695605.5U CN210215826U (en) | 2019-05-16 | 2019-05-16 | Quick replacement multistation shuttle seat |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920695605.5U CN210215826U (en) | 2019-05-16 | 2019-05-16 | Quick replacement multistation shuttle seat |
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| Publication Number | Publication Date |
|---|---|
| CN210215826U true CN210215826U (en) | 2020-03-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920695605.5U Active CN210215826U (en) | 2019-05-16 | 2019-05-16 | Quick replacement multistation shuttle seat |
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| CN (1) | CN210215826U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110055692A (en) * | 2019-05-16 | 2019-07-26 | 丹阳市德顺刺绣机械有限公司 | A kind of quick-replaceable multistation bottom shuttle seat and application method |
-
2019
- 2019-05-16 CN CN201920695605.5U patent/CN210215826U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110055692A (en) * | 2019-05-16 | 2019-07-26 | 丹阳市德顺刺绣机械有限公司 | A kind of quick-replaceable multistation bottom shuttle seat and application method |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Xinqiao Xinxing North Road, danbei Town, Danyang City, Zhenjiang City, Jiangsu Province Patentee after: Danyang Deshun Embroidery Machinery Co., Ltd Address before: Xinqiao Xinxing North Road, danbei Town, Danyang City, Zhenjiang City, Jiangsu Province Patentee before: DANYANG DESHUN EMBROIDERY MACHINERY Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |