CN210207553U - Energy-saving water-removing furnace - Google Patents

Energy-saving water-removing furnace Download PDF

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Publication number
CN210207553U
CN210207553U CN201921121458.7U CN201921121458U CN210207553U CN 210207553 U CN210207553 U CN 210207553U CN 201921121458 U CN201921121458 U CN 201921121458U CN 210207553 U CN210207553 U CN 210207553U
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China
Prior art keywords
pipe
furnace
deactivating
enzyme
heat pipe
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CN201921121458.7U
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Chinese (zh)
Inventor
Chengyong Liao
廖成勇
Lan Liao
廖岚
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Nanzhao Jinlei Agricultural Culture Industrial Park Technology Development Co.,Ltd.
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Yiyang Lingzhi Engineering Technology Co Ltd
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Abstract

The utility model discloses an energy-saving enzyme deactivating furnace. Including the stove main part that completes, the cylinder that completes, sieve hourglass cylinder, heat pipe formula heat exchanger, ring gear, motor, feeder hopper, hot-blast main, collect fill, collecting box, ejection of compact cover, the cylinder that completes installs in the stove main part that completes with sieve hourglass cylinder looks butt, its characterized in that the stove main part one side that completes is provided with feeder hopper and hot-blast main and with the cylinder intercommunication that completes, the opposite side be provided with ejection of compact cover and with the cylinder intercommunication that completes, top one side is located sieve hourglass cylinder top and opens there is the observation window, the bottom corresponds sieve hourglass cylinder and is provided with the collection fill, should collect the fill bottom and placed the collecting box, ejection of compact cover and heat pipe formula heat exchanger intercommunication, the cylinder that completes has cup jointed the ring gear with sieve hourglass cylinder boundary connection department, this ring gear passes through the gear and. The utility model discloses a tail end installation waste heat pipe and heat pipe formula heat exchanger intercommunication in the stove main part that completes, make full use of waste heat improves efficiency, reduces the energy consumption.

Description

Energy-saving water-removing furnace
Technical Field
The utility model relates to a stove, concretely relates to energy-conserving stove that completes.
Background
The tea enzyme deactivation is a tea making step for destroying and passivating oxidase activity in fresh tea leaves at high temperature, inhibiting enzymatic oxidation of tea polyphenol and the like in the fresh tea leaves, evaporating partial water in the fresh tea leaves to soften the tea leaves, facilitating rolling and shaping, simultaneously dispersing green odor and promoting formation of good aroma; the existing tea rolling and water removing device generally adopts a roller water removing machine, a steam water removing machine, a microwave water removing machine, a hot air water removing machine and a fuel gas water removing machine; the traditional steam fixation machine is generally of a vibration type or mesh belt type structure, but the structures can not effectively turn over tea leaves in the fixation process, and steam still has waste heat after fixation is finished, so that the steam is not recycled, and certain energy waste is caused.
Disclosure of Invention
The utility model aims at overcoming the not enough of prior art, providing an energy-conserving fixation stove, through the tail end installation residual heat pipe and the heat pipe exchanger intercommunication at fixation stove main part, make full use of waste heat improves efficiency, reduces the energy consumption.
In order to achieve the above object, the technical solution of the present invention is: an energy-saving enzyme deactivating furnace comprises an enzyme deactivating furnace main body, an enzyme deactivating roller, a screening roller, a heat pipe type heat exchanger, a gear ring, a gear, a motor, a discharging end bearing, a feeding hopper, a pressure gauge, a hot air pipe, a collecting hopper, a collecting box, a supporting block, a support, a base and a discharging cover, wherein the enzyme deactivating roller and the screening roller are in butt joint and are arranged in the enzyme deactivating furnace main body, the energy-saving enzyme deactivating furnace is characterized in that one side of the enzyme deactivating furnace main body is provided with the feeding hopper and the hot air pipe and is communicated with the enzyme deactivating roller, the other side of the enzyme deactivating furnace main body is provided with the discharging cover and is communicated with the enzyme deactivating roller, one side of the top of the enzyme deactivating furnace main body is positioned above the screening roller and is provided with an observation window, the bottom of the enzyme deactivating roller is provided with the collecting hopper corresponding to, the end part of the de-enzyming roller is connected with a supporting block through a feeding end bearing, the end part of the screening roller is connected with another supporting block through a discharging end bearing, and the support is respectively used for supporting and fixing the feed hopper and the hot air pipe.
The inner wall of the water-removing roller is provided with guide blades which are arranged spirally.
The peripheral wall of the screening drum is provided with a plurality of screen holes in a matrix mode, and the diameter of each screen hole is 2-5 mm.
The top of the supporting block is connected with the water-removing furnace main body, the bottom of the supporting block is connected with the base, and the base is further provided with a support, a motor and a collecting box.
The discharging cover is connected with one side of the water-removing furnace main body, a discharging port is arranged at the bottom of the discharging cover, and a residual heat pipe is arranged at the top of the discharging cover and communicated with the heat pipe type heat exchanger.
The heat pipe type heat exchanger comprises a sleeve type heat pipe outer pipe and a sleeve type heat pipe inner pipe, the sleeve type heat pipe inner pipe penetrates through the sleeve type heat pipe outer pipe, one end of the sleeve type heat pipe inner pipe is provided with an inner pipe water inlet end which is controllably communicated with a tap water pipeline switch, the other end of the sleeve type heat pipe inner pipe is provided with an inner pipe water outlet end which is controllably communicated with a hot water supply device switch, one end of the sleeve type heat pipe outer pipe is provided with an outer pipe air inlet end which.
And a pressure gauge is arranged on the hot air pipe.
The support is provided with an outer cross rod and an inner cross rod, the outer cross rod is in contact with the bottom of the hot air pipe, the inner cross rod is in contact with the bottom of the feeding hopper, and the hot air pipe is communicated with the feeding hopper.
The utility model has the advantages that the waste heat pipe arranged at the tail end of the water-removing furnace main body is communicated with the heat pipe type heat exchanger, and the cold water in the inner pipe of the sleeve type heat pipe is heated by the waste heat, so that the cold water is heated and then discharged into the steam vortex furnace, thereby improving the efficiency of the steam vortex furnace and reducing the energy consumption;
the utility model discloses a cylinder and the hookup of sieve hourglass cylinder of completing, the guide vane in the cylinder that completes leaks the cylinder with the tealeaves direction sieve hourglass cylinder, sieve hourglass cylinder top is equipped with the observation window, can observe the condition of completing of tealeaves, and the below is provided with collects the fill for impurity such as dust, gravel and sand that the collection sieve hourglass cylinder sieved out makes tealeaves cleaner, the quality is better.
Drawings
Fig. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic diagram of the right side view of the structure of FIG. 1;
FIG. 3 is a schematic left side view of the structure of FIG. 1;
FIG. 4 is a schematic view of a screening drum configuration;
in the figure: the device comprises a main body of the enzyme deactivating furnace, 2 of the enzyme deactivating roller, 3 of the screen leakage roller, 31 of screen holes, 4 of a heat pipe exchanger, 41 of a sleeve type heat pipe outer pipe, 42 of a sleeve type heat pipe inner pipe, 43 of an outer pipe air inlet end, 44 of an outer pipe air outlet end, 45 of an inner pipe water inlet end, 46 of an inner pipe water outlet end, 5 of a gear ring, 6 of a gear, 7 of a motor, 8 of a guide vane, 9 of an observation window, 10 of a discharge end bearing, 11 of a feed end bearing, 12 of a feed hopper, 13 of a pressure gauge, 14 of a hot air pipe, 15 of a collection hopper, 16 of a collection box, 17 of a support block, 18 of a support, 19 of a base, 20 of a discharge cover, 21 of residual heat pipes, 22 of a discharge port, 23 of an outer cross bar.
Detailed Description
The present invention and its embodiments will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1-4, the utility model comprises a water-removing furnace main body 1, a water-removing roller 2, a screen-leaking roller 3, a heat pipe type heat exchanger 4, a gear ring 5, a gear 6, a motor 7, a discharging end bearing 10, a feeding end bearing 11, a feeding hopper 12, a pressure gauge 13, a hot air pipe 14, a collecting hopper 15, a collecting box 16, a supporting block 17, a bracket 18, a base 19 and a discharging cover 20, wherein the water-removing roller 2 and the screen-leaking roller 3 are arranged in the water-removing furnace main body 1, the water-removing roller 2 is abutted with the screen-leaking roller 3, the top of the water-removing furnace main body near the side of the screen-leaking roller is provided with an observation window 9 made of transparent material, and is characterized in that the end of the water-removing roller 2 is provided with the feeding hopper 12 for tea entering and the hot air pipe 14 for providing hot air, the end of the screen-leaking roller 3 is provided with the discharging cover 20 for tea and hot air discharging, the tea and the, the top of ejection of compact cover and heat pipe exchanger 4 intercommunication, the ring gear 5 has been cup jointed to the drum 2 that completes with 3 juncture of sieve hourglass cylinder, and this ring gear passes through gear 6 and is connected with the transmission of motor 7, and open logical groove position in the meshing department of ring gear and gear in the stove main part 1 bottom that completes makes things convenient for the meshing of ring gear and gear to be connected, the tip of the drum 2 that completes passes through feed end bearing 11 and is connected with supporting shoe 17, the tip of sieve hourglass cylinder 3 passes through discharge end bearing 10 and is connected with another supporting shoe 17, be provided with the collection fill 15 with 1 intercommunication of the stove main part that completes between discharge end bearing 10 and the ring gear 5, should collect the fill top and correspond with sieve hourglass cylinder 3, and the collecting box 16 has been placed to the bottom for collect the impurity that centralized processing screened, support 18 supports respectively with fixed feeder hopper 12 and hot-blast main part.
The inner wall of the de-enzyming roller 2 is provided with guide blades 8 which are spirally arranged, so that the tea leaves are arranged along the guide blades 8 to the screen roller 3 under the rotation of the de-enzyming roller 2.
The peripheral wall of the screening drum 3 is provided with a plurality of screen holes 31 in a matrix manner, the diameter of each screen hole is 2-5mm, and sand and debris are discharged.
The top of the supporting block 17 is connected with the water-removing furnace main body 1, the bottom is connected with the base 19, the base is also provided with the bracket 18, the motor 7 and the collecting box 16, and the base divides all the parts into a whole, so that the whole body is more stable.
The ejection of compact cover 20 is connected with one side of the stove main part 1 that completes, and its bottom is provided with discharge gate 22, and the top is provided with surplus heat pipe 21, should surplus heat pipe and heat pipe exchanger 4 intercommunication, and the ejection of compact cover can prevent tealeaves to throw away, causes in disorder, can prevent again that steam from diffusing, influences operational environment, collects in addition through the surplus heat pipe 21 that the ejection of compact covers and communicates with heat pipe exchanger 4, and abundant recovery is recycled, has practiced thrift the resource.
The heat pipe type heat exchanger 4 comprises a sleeve type heat pipe outer pipe 41 and a sleeve type heat pipe inner pipe 42, the sleeve type heat pipe inner pipe 42 penetrates through the sleeve type heat pipe outer pipe 41, one end of the sleeve type heat pipe inner pipe 42 is provided with an inner pipe water inlet end 45 which is controllably communicated with a tap water pipeline switch, the other end of the sleeve type heat pipe inner pipe is provided with an inner pipe water outlet end 46 which is controllably communicated with a hot water supply device switch, preheating water is provided for a hot water supply device, heating time is reduced, energy is saved, one end of the sleeve type heat pipe outer pipe 41 is provided with an outer pipe air inlet end 43 which is communicated with the residual heat pipe 21, the other end of the sleeve type heat pipe outer pipe is provided with an.
The hot air pipe 14 is provided with a pressure gauge 13.
The support 18 is provided with an outer cross bar 23 and an inner cross bar 24, the outer cross bar 23 is in contact with the bottom of the hot air pipe 14, the inner cross bar 24 is in contact with the bottom of the feed hopper 12, the hot air pipe 14 is communicated with the feed hopper 12, the hot air pipe 14 and the feed hopper 12 are more stable, and the service life is prolonged.
When the water-removing device is used, the hot air pipe 14 is communicated with the steam vortex furnace to provide steam for the water-removing furnace main body 1, the water inlet end 45 of the inner pipe is communicated with a tap water pipe, the water outlet end 46 of the inner pipe is communicated with the steam vortex furnace to provide water for the steam vortex furnace, after the steam vortex furnace is filled with water, the switch at the water outlet end 46 of the inner pipe is firstly turned off, then the switch at the water inlet end 45 of the inner pipe is turned off, a pipe of cold water is stored in the inner pipe 42 of the sleeve-type heat pipe, if the water-removing furnace is in operation, both the water switches are not turned off, when tea leaves are fed into the feed hopper 12, the motor 7, the tea-water roller 2 and the sieve leakage roller 3 are started to rotate, the hot air pipe 14 provides hot air to blow in from the feed hopper, the rotation motion enables the tea leaves to be continuously turned over in the water-removing roller and the sieve leakage roller and fully contacted with the steam, the water-removing effect is better, the color of ground tea, can observe the condition of completing of the interior tealeaves of sieve hourglass cylinder 3 through observation window 9, do appropriate adjustment to the speed of feeding and the rotational speed of the cylinder that completes as required, reach the excellent product of quality, and the waste heat of the stove main part 1 that completes, focus on through ejection of compact cover 20 to surplus heat pipe 21 through the feed water heating of heat pipe formula heat exchanger 4 with steam vortex stove to make full use of the waste heat of discharging fume of the stove that completes, improve steam boiler efficiency, the energy saving.

Claims (8)

1. An energy-saving enzyme deactivating furnace comprises an enzyme deactivating furnace main body, an enzyme deactivating roller, a screening roller, a heat pipe type heat exchanger, a gear ring, a gear, a motor, a discharging end bearing, a feeding hopper, a pressure gauge, a hot air pipe, a collecting hopper, a collecting box, a supporting block, a support, a base and a discharging cover, wherein the enzyme deactivating roller and the screening roller are in butt joint and are arranged in the enzyme deactivating furnace main body, the energy-saving enzyme deactivating furnace is characterized in that one side of the enzyme deactivating furnace main body is provided with the feeding hopper and the hot air pipe and is communicated with the enzyme deactivating roller, the other side of the enzyme deactivating furnace main body is provided with the discharging cover and is communicated with the enzyme deactivating roller, one side of the top of the enzyme deactivating furnace main body is positioned above the screening roller and is provided with an observation window, the bottom of the enzyme deactivating roller is provided with the collecting hopper corresponding to, the end part of the de-enzyming roller is connected with a supporting block through a feeding end bearing, the end part of the screening roller is connected with another supporting block through a discharging end bearing, and the support is respectively used for supporting and fixing the feed hopper and the hot air pipe.
2. An energy-saving enzyme-deactivating furnace as claimed in claim 1, wherein the inner wall of the enzyme-deactivating drum is provided with guide vanes arranged spirally.
3. The energy-saving enzyme deactivating furnace as set forth in claim 2, wherein the screening drum has several screen holes in the peripheral wall and the screen holes have diameters of 2-5 mm.
4. The energy-saving enzyme-deactivating furnace as claimed in claim 3, wherein the top of the supporting block is connected with the main body of the enzyme-deactivating furnace, and the bottom is connected with a base, and the base is further provided with a bracket, a motor and a collecting box.
5. The energy-saving enzyme-deactivating furnace as claimed in claim 4, wherein the discharging cover is connected to one side of the main body of the enzyme-deactivating furnace, and has a discharging port at the bottom and a waste heat pipe at the top, the waste heat pipe being communicated with the heat pipe type heat exchanger.
6. The energy-saving water-removing furnace as claimed in claim 5, wherein the heat pipe heat exchanger comprises an outer pipe of the double pipe heat pipe and an inner pipe of the double pipe heat pipe, the inner pipe of the double pipe heat pipe passes through the outer pipe of the double pipe heat pipe, one end of the inner pipe of the double pipe heat pipe is provided with an inner pipe water inlet end which is controllably communicated with a tap water pipeline switch, the other end of the inner pipe of the double pipe heat pipe is provided with an inner pipe water outlet end which is controllably communicated with a hot water supply device switch, one end of the outer pipe of the double.
7. The energy-saving enzyme deactivating furnace as set forth in claim 6, wherein the hot blast pipe is provided with a pressure gauge.
8. The energy-saving enzyme deactivating furnace as set forth in claim 7, wherein the rack has outer cross bars contacting the bottom of the hot blast pipe and inner cross bars contacting the bottom of the feeding bin, and the hot blast pipe is communicated with the feeding bin.
CN201921121458.7U 2019-07-17 2019-07-17 Energy-saving water-removing furnace Active CN210207553U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921121458.7U CN210207553U (en) 2019-07-17 2019-07-17 Energy-saving water-removing furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921121458.7U CN210207553U (en) 2019-07-17 2019-07-17 Energy-saving water-removing furnace

Publications (1)

Publication Number Publication Date
CN210207553U true CN210207553U (en) 2020-03-31

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ID=69917160

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921121458.7U Active CN210207553U (en) 2019-07-17 2019-07-17 Energy-saving water-removing furnace

Country Status (1)

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CN (1) CN210207553U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115213083A (en) * 2022-07-27 2022-10-21 贵州茶投企业集团有限责任公司 Automatic feeding type intelligent tea leaf enzyme deactivating equipment with impurity removing function

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115213083A (en) * 2022-07-27 2022-10-21 贵州茶投企业集团有限责任公司 Automatic feeding type intelligent tea leaf enzyme deactivating equipment with impurity removing function

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GR01 Patent grant
GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20211202

Address after: 474650 Qiao Duan Zhen Mu Lao Zhuang Cun (Eucommia ulmoides base), Nanzhao County, Nanyang City, Henan Province

Patentee after: Nanzhao Jinlei Agricultural Culture Industrial Park Technology Development Co.,Ltd.

Address before: 413000 No. 1417, Wancheng International Building, Jinshan South Road, Yiyang High-tech Zone, Hunan Province

Patentee before: YIYANG LINGZHI ENGINEERING TECHNOLOGY Co.,Ltd.

TR01 Transfer of patent right