CN210194133U

CN210194133U - Carpet sewing production line

Info

Publication number: CN210194133U
Application number: CN201920640757.5U
Authority: CN
Inventors: Haochu Cheng; 程豪初
Original assignee: Foshan Zhonglian Carpet Co Ltd
Current assignee: Foshan Zhonglian Carpet Co Ltd
Priority date: 2019-05-05
Filing date: 2019-05-05
Publication date: 2020-03-27
Anticipated expiration: 2029-05-05

Abstract

The utility model discloses a carpet sewing production line, which is characterized by comprising a frame; the frame is provided with at least one first conveying device for conveying the blanket to be processed and at least one second conveying device for conveying the qualified blanket after sewing; the first conveying device and the second conveying device are arranged in an up-down arrangement mode and form a material taking space for manually taking materials; the conveying direction of the first conveying device is opposite to that of the second conveying device; a screening device is arranged at the downstream of the first conveying device along the conveying direction of the first conveying device; the second conveying device is positioned at the downstream of the screening device along the conveying direction of the first conveying device; the screening device comprises a machine body; the machine body is provided with a lifting platform and a detection probe; the detection probe is in communication connection with the lifting platform; the plurality of sewing devices are positioned beside the material taking space. The utility model has the advantages of improved user and used experience, improved the work efficiency of carpet rolling, alleviateed staff's work burden.

Description

Carpet sewing production line

Technical Field

The utility model belongs to the technical field of the woollen blanket production technique and specifically relates to a carpet sewing production line is related to.

Background

The carpet is a ground laying object made of natural fibers or chemical synthetic fibers such as cotton, hemp, wool, silk and grass yarn through manual or mechanical knitting, tufting or weaving. It is one of the traditional arts with a long history worldwide. The floor covering is covered on the ground of houses, hotels, meeting rooms, entertainment places, gymnasiums, exhibition halls, vehicles, ships, airplanes and the like, and has the effects of reducing noise, insulating heat, improving foot feel, preventing slipping and preventing air pollution. The using areas in the house are kitchen, bedroom, bedside, tea table, sofa, toilet and living room.

The carpet is made of high-quality pure wool through the processes of wool selection, wool washing, carding, dyeing, carpet weaving, sheet shearing, water washing and the like. It has the characteristics of excellent quality, unique skill and elegant pattern, is unique internationally and is a main export handicraft in China.

The carpet is a ground covering made of cotton, wool, silk, hemp, coconut palm or chemical fiber. Including hand tufted carpets, machine made carpets, and hand felted carpets. The broad sense also includes bedding, cushion, wall hanging, tent, saddle pad, door curtain, table carpet, etc. In the age of new stone, animal hair is twisted into thread and woven into thick wool fabric for paving. Carpet fragments unearthed from the eastern Han tomb of China are typical hand-tufted carpets. The silk road after the Han dynasty promotes the production of carpet in the original area. In the Yuan Dynasty, Mongolian people mainly live in nomadic life, carpets are more developed, and carpet workshops are arranged under palace. The carpet classification methods are various, and the carpet classification methods comprise a manual tufting carpet, a manual weaving plain carpet, a manual tufting carpet, a manual felt carpet and a machine-made carpet according to the manufacturing process; the carpet, kang carpet, tapestry, prayer carpet, etc. are divided according to the purpose; the raw materials include wool carpet, silk carpet, jute carpet, chemical fiber carpet, etc.

The carpet is in various shapes, and can be made into a qualified carpet after being sewn and put into the market. In the prior art, however, the carpet is sewn manually, the carpet to be processed is placed beside a sewing machine by a leader, and workers sew the carpet to be processed; further, the sewn carpet is taken to a quality inspection department for inspection, and if the carpet is qualified, the carpet enters the next procedure, and the carpet is unqualified and sewn again. The existing sewing mode needs a large amount of labor, continuous transferring and conveying are needed in the middle, and a large amount of time and labor are wasted, so that the existing sewing mode cannot meet the requirements of people.

Therefore, it is necessary to develop a carpet sewing line to solve the above technical problems.

SUMMERY OF THE UTILITY MODEL

An object of the utility model is to provide a carpet sewing production line is in order to solve the problem.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

a carpet sewing production line is characterized by comprising a frame; the frame is provided with at least one first conveying device for conveying the blanket to be processed and at least one second conveying device for conveying the qualified blanket after sewing; the first conveying device and the second conveying device are arranged in an up-down arrangement mode and form a material taking space for manually taking materials; the conveying direction of the first conveying device is opposite to that of the second conveying device; a screening device used for sorting qualified blankets and unqualified blankets is arranged at the downstream of the first conveying device along the conveying direction of the first conveying device; the second conveying device is positioned at the downstream of the screening device along the conveying direction of the first conveying device; the screening device comprises a machine body; the machine body is provided with a lifting platform which can move back and forth from the tail end of the first conveying device and the starting end of the second conveying device and a detection probe for detecting whether the blanket is qualified or not; the detection probe is in communication connection with the lifting platform; when the blanket is a qualified product, the lifting platform is connected with the first conveying device; the blanket sewing machine also comprises a plurality of sewing devices for sewing the blanket to be processed; the plurality of sewing devices are positioned beside the material taking space.

Preferably, a first collecting device for receiving unqualified carpets is arranged below the tail end of the first conveying device.

Preferably, in the conveying direction of the second conveying device, a second collecting device for collecting the qualified felts is arranged at the tail end of the second conveying device, and the second collecting device comprises a turning device for turning and stacking the qualified felts.

Preferably, the turnover device comprises a plurality of turnover plate shafts capable of rotating relative to the frame, and the central axis of each turnover plate shaft is perpendicular to the conveying direction of the second conveying device; and a plurality of mutually parallel turnover strips are vertically arranged on the turnover shaft.

Preferably, the screening device further comprises a gripping device; the clamping device is positioned at the tail end of the first conveying device; the clamping device comprises a slide rail, a clamping block for clamping unqualified cloth, and a driving device for driving the clamping block to reciprocate along the slide rail; the central axis of the sliding rail is parallel to the conveying direction of the first conveying device.

Preferably, the first conveying device comprises a first feeding roller, a synchronous belt sleeved on the first feeding roller and a first motor for providing a power source; the second conveying device comprises a second feeding roller, a synchronous belt sleeved on the second feeding roller and a second motor for providing a power source.

The utility model discloses the beneficial effect who gains is:

1. is convenient for management and quality control.

2. The automation degree is high.

3. The carpet rolling device has the advantages that the use experience of a user is improved, the working efficiency of carpet rolling is improved, and the labor burden of workers is reduced.

Drawings

FIG. 1 is a schematic side view of a carpet sewing line according to embodiments 1-2 of the present invention;

FIG. 2 is a schematic view of a top view of a carpet sewing line according to embodiments 1-2 of the present invention;

fig. 3 is a schematic structural view of a second conveying device of a carpet sewing production line according to embodiments 1-2 of the present invention.

Description of reference numerals: 1-a first conveying device; 2-a second conveying device; 21-a second feed roller; 22-a synchronous belt; 3-a screening device; 31-a slide rail; 32-a gripping block; 4-a fuselage body; 5-a lifting platform; 6-a sewing device; 7-a second collecting device; 8-a frame; 9-overturning device.

Detailed Description

The present invention will be further explained with reference to the drawings and examples.

In order to make the objects, technical solutions and advantages of the present invention more clearly apparent, the present invention will be further described in detail with reference to the following embodiments thereof; it should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention. Other systems, methods, and/or features of the present embodiments will become apparent to those skilled in the art upon review of the following detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description, be within the scope of the invention, and be protected by the accompanying claims. Additional features of the disclosed embodiments are described in, and will be apparent from, the detailed description that follows.

The same or similar reference numerals in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "left", "right", etc., indicating directions or positional relationships based on those shown in the drawings, it is only for convenience of description and simplicity of description, but not for indicating or implying that the indicated device or component must have a specific direction, be constructed in a specific direction, and operate, and therefore the terms describing the positional relationships in the drawings are used for illustrative purposes only and are not to be construed as limitations of the present patent, and those skilled in the art can understand the specific meanings of the above terms according to specific situations.

The first embodiment is as follows:

a carpet sewing line as shown in FIGS. 1 to 3 comprises a frame 8; the frame 8 is provided with a first conveying device 1 for conveying the blanket to be processed and a second conveying device 2 for conveying the qualified blanket after sewing; the first conveying device 1 and the second conveying device 2 are arranged in an up-down arrangement mode and form a material taking space for manually taking materials; the conveying direction of the first conveying device 1 is opposite to the conveying direction of the second conveying device 2; along the conveying direction of the first conveying device 1, a screening device 3 for sorting qualified blankets and unqualified blankets is arranged at the downstream of the first conveying device 1; the second conveyor 2 is located downstream of the screening device 3 in the conveying direction of the first conveyor 1; the screening device 3 comprises a machine body 4; the machine body 4 is provided with a lifting platform 5 which can reciprocate from the tail end of the first conveying device 1 and the starting end of the second conveying device 2 and a detection probe for detecting whether the blanket is qualified; the detection probe is in communication connection with the lifting platform 5; when the blanket is a qualified product, the lifting platform 5 is connected with the first conveying device 1; also comprises a plurality of sewing devices 6 for sewing the blanket to be processed; the plurality of sewing devices 6 are positioned beside the material taking space.

In order to reduce the manual collection and stacking of the unqualified carpets, in the embodiment 1, a first collecting device for receiving the unqualified carpets is manually arranged below the tail end of the first conveying device 1.

In order to improve the working efficiency and reduce the labor force, in the embodiment 1, the end of the second conveying device 2 along the conveying direction of the second conveying device 2 is provided with a second collecting device 7 for collecting the qualified felts, and the second collecting device 7 comprises a turning device 9 for stacking the qualified felts by turning; the turnover device 9 comprises a plurality of turnover plate shafts which can rotate from 8 relative to the frame, and the central axis of each turnover plate shaft is perpendicular to the conveying direction of the second conveying device 2; and a plurality of mutually parallel turnover strips are vertically arranged on the turnover shaft.

Wherein, the screening device 3 further comprises a clamping device; the clamping device is positioned at the tail end of the first conveying device 1; the clamping device comprises a slide rail 31, a clamping block 32 for clamping unqualified cloth, and a driving device for driving the clamping block 32 to reciprocate along the slide rail 31; the central axis of the slide rail 31 is parallel to the conveying direction of the first conveying device 1.

In this embodiment 1, the first conveying device 1 includes a first feeding roller, a synchronous belt sleeved on the first feeding roller, and a first motor providing a power source; the second conveying device 2 comprises a second feeding roller 21, a synchronous belt 22 sleeved on the second feeding roller 21 and a second motor for providing a power source.

Firstly, a blanket to be processed is placed on a first conveying device 1, under the action of the first conveying device 1, the blanket to be processed is conveyed to the position of each sewing device 6 by the first conveying device 1, and workers take materials through a material taking space; sewing the blanket to be processed by the sewing device 6; the blanket after sewing is conveyed to the screening device 3, a detection probe of the screening device 3 detects the blanket after sewing to judge whether the sewing is available and whether the sewing is qualified, if the sewing is unqualified, a lifting platform 5 of the screening device 3 is not started, and the unqualified blanket is output from the tail end of the first conveying device 1 and falls to the first collecting device; if qualified, the lifting platform 5 of the screening device is started, the lifting platform 5 is started and is connected with the tail end of the first conveying device 1, the qualified woollen blanket is conveyed to the lifting platform 5, further, the lifting platform 5 is lifted and is connected with the starting end of the second conveying device 2, the qualified woollen blanket is conveyed to the second conveying device 2, and when the qualified woollen blanket reaches the tail end of the second conveying device 2, the qualified woollen blanket is stacked under the action of the second collecting device 7.

Example two:

In order to reduce the manual collection and stacking of the unqualified carpets, in the embodiment 2, a first collecting device for receiving the unqualified carpets is manually arranged below the tail end of the first conveying device 1.

In order to improve the working efficiency and reduce the labor force, in the embodiment 2, the end of the second conveying device 2 is provided with a second collecting device 7 for collecting the qualified carpeting along the conveying direction of the second conveying device 2, and the second collecting device 7 comprises a turning device 9 for turning and stacking the qualified carpeting; the turnover device 9 comprises a plurality of turnover plate shafts which can rotate from 8 relative to the frame, and the central axis of each turnover plate shaft is perpendicular to the conveying direction of the second conveying device 2; and a plurality of mutually parallel turnover strips are vertically arranged on the turnover shaft.

In this embodiment 2, the first conveying device 1 includes a first feeding roller, a synchronous belt sleeved on the first feeding roller, and a first motor providing a power source; the second conveying device 2 comprises a second feeding roller 21, a synchronous belt 22 sleeved on the second feeding roller 21 and a second motor for providing a power source.

In this embodiment 2, in order to improve the production efficiency and reduce the labor force, the second conveying device 2 is further provided with a monitoring module; the monitoring module comprises a counting device for recording the number of carpet pieces which finish the sewing process and an initial detection device for detecting the quality of the carpet which finishes the sewing process; the counting device and the initial detection device are positioned upstream of the second conveying device along the conveying direction of the first conveying device, and the counting device is positioned upstream of the initial detection device.

Although the invention has been described above with reference to various embodiments, it should be understood that many changes and modifications may be made without departing from the scope of the invention. That is, the methods, systems, and devices discussed above are examples. Various configurations may omit, substitute, or add various procedures or components as appropriate. For example, in alternative configurations, the methods may be performed in an order different than that described, and/or various components may be added, omitted, and/or combined. Moreover, features described with respect to certain configurations may be combined in various other configurations, as different aspects and elements of the configurations may be combined in a similar manner. Further, elements therein may be updated as technology evolves, i.e., many elements are examples and do not limit the scope of the disclosure or claims.

Specific details are given in the description to provide a thorough understanding of the exemplary configurations including implementations. However, configurations may be practiced without these specific details, for example, well-known circuits, processes, algorithms, structures, and techniques have been shown without unnecessary detail in order to avoid obscuring the configurations. This description provides example configurations only, and does not limit the scope, applicability, or configuration of the claims. Rather, the foregoing description of the configurations will provide those skilled in the art with an enabling description for implementing the described techniques. Various changes may be made in the function and arrangement of elements without departing from the spirit or scope of the disclosure.

It is intended that the foregoing detailed description be regarded as illustrative rather than limiting, and that it be understood that it is the following claims, including all equivalents, that are intended to define the spirit and scope of this invention. The above examples are to be understood as merely illustrative of the present invention and not as limiting the scope of the invention. After reading the description of the present invention, the skilled person can make various changes or modifications to the present invention, and these equivalent changes and modifications also fall within the scope of the present invention defined by the claims.

Claims

1. A carpet sewing production line is characterized by comprising a frame; the frame is provided with at least one first conveying device for conveying the blanket to be processed and at least one second conveying device for conveying the qualified blanket after sewing; the first conveying device and the second conveying device are arranged in an up-down arrangement mode and form a material taking space for manually taking materials; the conveying direction of the first conveying device is opposite to that of the second conveying device; along the conveying direction of the first conveying device, a screening device used for sorting qualified blankets and unqualified blankets is arranged at the downstream of the first conveying device, and the second conveying device is positioned at the downstream of the screening device; the screening device comprises a machine body; the machine body is provided with a lifting platform which can move back and forth from the tail end of the first conveying device and the starting end of the second conveying device and a detection probe for detecting whether the blanket is qualified or not; the detection probe is in communication connection with the lifting platform; when the blanket is a qualified product, the lifting platform is connected with the first conveying device; the blanket sewing machine also comprises a plurality of sewing devices for sewing the blanket to be processed; the plurality of sewing devices are positioned beside the material taking space.

2. The carpet sewing line of claim 1, wherein a first collecting device for receiving the defective carpet is disposed below a distal end of the first conveying device.

3. A carpet sewing line as claimed in claim 1, wherein a second collecting device for collecting the qualified carpets is provided at an end of the second conveying device in a conveying direction of the second conveying device, and the second collecting device includes a turning device for turning and stacking the qualified carpets.

4. A carpet sewing line according to claim 3, wherein the turning device comprises a plurality of turning shafts capable of rotating with respect to the frame, and a central axis of the turning shafts is perpendicular to the conveying direction of the second conveying device; and a plurality of parallel turnover strips are vertically arranged on the turnover plate shaft.

5. The carpet sewing line of claim 1, wherein the screening device further comprises a gripper; the clamping device is positioned at the tail end of the first conveying device; the clamping device comprises a slide rail, a clamping block for clamping unqualified cloth, and a driving device for driving the clamping block to reciprocate along the slide rail; the central axis of the sliding rail is parallel to the conveying direction of the first conveying device.

6. The carpet sewing production line of claim 1, wherein the first conveying device comprises a first feed roller, a synchronous belt sleeved on the first feed roller, and a first motor for providing a power source; the second conveying device comprises a second feeding roller, a synchronous belt sleeved on the second feeding roller and a second motor for providing a power source.