CN210192836U

CN210192836U - Rail mounted container upset machine

Info

Publication number: CN210192836U
Application number: CN201822162576.4U
Authority: CN
Inventors: Zhaobo Wu; 吴兆波; Xiangwen Wang; 王湘文; Xiang Wang; 王祥
Original assignee: Jiangsu Zhengding Intelligent Equipment Co Ltd
Current assignee: Jiangsu Zhengding Intelligent Equipment Co Ltd
Priority date: 2018-12-23
Filing date: 2018-12-23
Publication date: 2020-03-27
Anticipated expiration: 2028-12-23

Abstract

The utility model discloses a degree of automation is high, investment cost is low, safe efficient rail mounted container upset machine. It includes the door frame, cart actuating mechanism, guide cable mechanism, clamping rail ware, control center and the upset system that the AND gate frame is connected, cart actuating mechanism upper end AND gate frame lower extreme rigid connection, the rail connection on cart actuating mechanism lower extreme and the ground, the upset system sets up on the rail roof beam of the rail of a machine frame upper end, the utility model discloses a container separates with the train, the container upset is unloaded, the container is automatic gets back to the integration on the train, is applicable to the automatic discharge of container on the train.

Description

Rail mounted container upset machine

Technical Field

The utility model belongs to the technical field of container handling equipment, more specifically relates to a train container automatic loading and unloading machine.

Background

Train transportation is a very important mode of long distance transportation of materials such as grain, coal, especially is not coastal, along the inland region of river, and the train transportation of mineral substances such as coal mainly adopts the open mode of ordinary freight train at present, and the main problem has: in the transportation stage, the problems of spilling, no rain, dust raising, no environmental protection and the like exist in the process; in the unloading stage, a common manual unloading and mechanical auxiliary mode is adopted, so that the problems of high unloading labor intensity, severe unloading environment, low unloading efficiency, high unloading cost and the like exist, the problem is solved in the transportation of the train container, the efficiency of intermediate transfer is improved, and the method is a main mode for transporting bulk materials by the train in the future. However, the transportation of the train container has many defects, and the prior train container unloading mode mainly adopts the traditional overturning platform of a fixed base to match with a wheel type loading and unloading crane or large gantry hoisting equipment to complete the required operation, and has the defects of high investment cost, low safety performance, troublesome use and operation, low efficiency and the like.

Disclosure of Invention

The utility model aims at solving the problems in the prior art and providing a track type container turnover machine with high automation degree, low investment cost, safety and high efficiency.

In order to realize the above purpose, the utility model provides a rail mounted container upset machine, including the door frame, cart actuating mechanism, guide cable mechanism, clamp rail ware, control center and the upset system that the AND gate frame is connected, cart actuating mechanism upper end AND gate frame lower extreme rigid connection, the rail connection on cart actuating mechanism lower extreme and the ground, the upset system sets up on the rail roof beam of door frame upper end.

Preferably, the turnover system comprises a moving trolley, a lifting oil cylinder, a lifting rack, a rigid synchronization device, a turnover mechanism and a rotation driving device.

Preferably, the moving trolley comprises a traverse frame, and trolley drives connected with two ends of the traverse frame

The mechanism is a connecting shaft connected with trolley driving mechanisms at two ends through a coupler, each trolley driving mechanism comprises a walking device and a driving device, and the driving device is provided with a braking device.

Preferably, the middle part of the lifting oil cylinder is rigidly connected with the transverse moving rack, and the lower part of the lifting oil cylinder is rigidly connected with the lifting rack.

Preferably, the rigid synchronization device comprises an upper hinge base, a lower hinge base, an upper bracket, a lower bracket and a hinge shaft,

the upper bracket is movably connected with the lower bracket through a hinged shaft.

Preferably, the rigid synchronization devices are arranged between the transverse moving rack and the lifting rack, are four groups in number and are symmetrically arranged. The upper end of the rigid synchronizer is rigidly connected with the transverse moving rack through an upper hinged support, and the lower end of the rigid synchronizer is rigidly connected with the lifting rack through a lower hinged support.

Preferably, the turnover mechanism comprises a turnover frame, a door lock mechanism connected with the turnover frame, a container spreader, a spreader protection device and an ultrasonic positioning system.

Preferably, a rotary driving device is arranged between the lifting frame and the overturning frame, one end of the rotary driving device is rigidly connected with the lifting frame, and the other end of the rotary driving device is rigidly connected with the overturning frame.

Preferably, the door lock mechanism includes a pressing arm, and a lock driving device connected to the pressing arm

And the pressing arm is connected with the turnover rack through a pin shaft, and the pressing ring is movably connected with the front end of the pressing arm through a rotating shaft.

Preferably, the positions of the four corners of the turnover rack corresponding to the container spreader are provided with spreader protection

The device, hoist protection device includes that the protection colludes and colludes drive arrangement, the protection colludes the middle part and colludes round pin axle and upset frame swing joint, and upper portion is connected with colluding drive arrangement.

Preferably, the hook driving device and the lock driving device may be oil cylinder driving, or air cylinder driving and motor driving.

Preferably, the rail type container turnover machine can move longitudinally on a foundation rail along a rail through a cart driving mechanism, the turnover system can move transversely on a gantry rail through a trolley driving mechanism, and the turnover mechanism moves up and down through a lifting oil cylinder and a lifting frame.

Compared with the prior art, the utility model, following obvious advantage and beneficial effect have:

1. convenient operation and high automation degree. Because the utility model discloses a container and freight train separation, container upset are unloaded, the container is automatic gets back to the integration on the train, not only low in labor strength, convenient operation moreover, production efficiency is high.

2. Is safe and reliable. Because utility model adopts the rigidity synchronization technology and hoist protection device, stationarity and reliability when having improved container spreader and going up and down have avoided container spreader snap fracture to produce the potential safety hazard.

3. The use effect is good. Because the utility model discloses adopt swing drive between elevator frame and upset frame, the direction and the angle of container upset are accurate reliable to result in use has been improved.

The features and advantages of the present invention will be described in detail by embodiments with reference to the accompanying drawings.

Drawings

Fig. 1 is a front view of a track type container tilter of the present invention;

fig. 2 is a left side view of the rail-mounted container tilter of the present invention;

FIG. 3 is a schematic diagram of a flipping system;

FIG. 4 is a schematic structural view of a rigid synchronization system;

FIG. 5 is a schematic view of a door latch mechanism;

FIG. 6 is an enlarged schematic view of part A of FIG. 1;

in fig. 1, 1-door frame, 2-cart drive mechanism, 3-turnover system, 4-fairlead mechanism, 5-control center, 354-spreader protection device.

In fig. 2, 11-gantry rail, 6-gripper.

In fig. 3, 31-travelling car, 311-traversing carriage, 312-car drive mechanism, 3121-running gear, 3122-drive mechanism, 313-connecting shaft, 314-coupling, 32-lift cylinder, 33-rigid synchronization device, 34-lifting carriage, 35-turnover mechanism, 351-turnover carriage, 352-container spreader, 353-door lock mechanism, 355-ultrasonic positioning system, 36-slewing drive mechanism.

In fig. 4, 331-upper hinge base, 332-hinge shaft, 333-upper support, 3331-upper vertical support, 3332-upper reinforcing support, 3333-upper lateral support, 334-lower support, 3341-lower vertical support, 3342-lower reinforcing support 3343-lower lateral support, 335-lower hinge base.

In fig. 5, 3531-lock actuator, 3532-press arm, 3533-pin, 3534-spindle, 3535-clamp ring.

In fig. 6, 3541-protection hook, 3542-hook pin, 3543-hook driving device.

Detailed Description

For a better understanding of the structure, function, and effects of the present invention, reference should now be made to the following detailed description of the preferred embodiments taken in conjunction with the accompanying drawings.

Referring to fig. 1, fig. 2, fig. 3, fig. 4, fig. 5 and fig. 6, the utility model discloses rail mounted container tipper that preferred embodiment provided, rail mounted container tipper, including door frame 1, cart actuating mechanism 2, guide cable mechanism 4, clamping rail ware 6, control center 5 and the upset system 3 that are connected with door frame 1, the cart actuating mechanism 2 upper end is passed through the bolt and is connected with door frame lower extreme, and cart actuating mechanism 2 lower extreme is connected with the rail on the ground, control center 5 and guide cable mechanism 4 are fixed in one side of door frame 1, clamping rail ware 6 is fixed in the both sides of door frame 1.

The turnover system 3 is arranged on a door frame rail 11 at the upper end of the door frame 1, and the turnover system 3 comprises

The device comprises a movable trolley 31, a lifting oil cylinder 32, a lifting frame 34, a rigid synchronous device 33, a turnover mechanism 35 and a rotary driving device 36.

The movable trolley 31 comprises a traverse rack 311, trolley driving mechanisms 312, a connecting shaft 313 and a coupling 314, the trolley driving mechanisms 312 are fixed at two ends of the traverse rack 311 through bolts, the connecting shaft 313 is arranged in the middle of the trolley driving mechanisms 312 at two ends and connected through the coupling 314, the trolley driving mechanisms 312 comprise traveling devices 3121 and driving devices 3122, the driving devices 3122 are fixed on the traveling devices 3121 through bolts, the driving devices 3122 are provided with braking devices, and the turnover system 3 is connected with a gantry track 11 of the gantry rack 1 through the traveling devices 3121.

The middle part of the lifting oil cylinder 32 is rigidly connected with the traverse frame 311 through a bolt, and the lower part is rigidly connected with the lifting frame 34 through a bolt.

The rigid synchronization systems 33 are arranged symmetrically in four groups, and each rigid synchronization system 33 includes an upper hinge base 331, a hinge shaft 332, a lower hinge base 335, an upper bracket 333 and a lower bracket 334. The upper support 333 is movably connected with the lower support 334 through a hinge shaft 332, the upper end of the upper support 333 is movably connected with an upper hinge base 331 through a hinge shaft 332, the lower end of the lower support 334 is movably connected with a lower hinge base 335 through a hinge shaft 332, the upper hinge base 331 is rigidly connected with the traverse rack 311 through a bolt, the lower hinge base 335 is rigidly connected with the lifting rack 34 through a bolt, the upper support 333 comprises upper upright supports 3331 arranged at intervals, upper transverse supports 3333 with the ends connected with the upper upright supports 3331, and upper reinforcing supports 3332 arranged between the upper upright supports 3331 and the upper transverse supports 3333 in a crossing manner, the lower support 334 comprises lower upright supports 3341 arranged at intervals, lower transverse supports 3343 with the ends connected with the lower upright supports 3341, and lower reinforcing supports 3342 arranged between the lower upright supports 3341 and the lower transverse supports 3343 in a crossing manner.

A rotary driving device 36 is arranged between the lifting frame 34 and the overturning frame 351, one end of the rotary driving device 36 is rigidly connected with the lifting frame 34, and the other end is rigidly connected with the overturning frame 351.

The turnover mechanism 35 includes a turnover frame 351, a door lock mechanism 353 connected to the turnover frame 351,

A spreader 352 and an ultrasonic positioning system 354. The door lock mechanism 353 comprises a pressure arm 3532, a lock driving device 3531 connected with the pressure arm 3532 and a compression ring 3535, wherein the pressure arm 3532 is connected with the turnover rack 351 through a pin shaft 3533, and the compression ring 3535 is movably connected with the front end of the pressure arm 3532 through a rotating shaft 3534. And the four corners of the overturning frame 351 correspond to the container spreader 352, the spreader protector 354 comprises a protective hook 3541 and a hook driving device 3543, the middle part of the protective hook 3541 is movably connected with the overturning frame 351 through a hook pin shaft 3542, and the upper part of the protective hook 3541 is connected with the hook driving device 3543. The hook driving device 3543 and the lock driving device 3531 may be oil cylinder driven, air cylinder driven and motor driven.

The rail type container turnover machine can move longitudinally on a foundation rail along a rail through a cart driving mechanism 2, the turnover system 3 can move transversely on a door frame rail 11 on a door frame 1 through a trolley driving mechanism 312, and the turnover mechanism 35 moves up and down through a lifting oil cylinder 32 and a lifting frame 34.

The utility model discloses the working process:

the utility model relates to a rail type container turnover machine, when the operation, the equipment is installed on the rail parallel to the train rail, when the train is stopped stably, the container position on the train is relatively fixed, the ultrasonic positioning system 355 installed on the turnover frame 351 automatically detects the position coordinate of the container on the train relative to the container hanger 352 on the turnover mechanism 35, the position information is sent to the control center 5, the control center 5 sends signals to the cart driving mechanism 2 and the trolley driving mechanism 312, the turnover machine starts to move, when the center of the turnover mechanism 35 is coincident with the center of the upper surface of the container on the train, the turnover machine stops moving, the rail clamping device 6 relatively fixes the turnover machine on the foundation rail, the turnover mechanism 35 moves downwards at the same time, until all the container hangers 352 on the four corners of the turnover mechanism 35 enter into the lock holes at the tops of the four corners of the train container, the sensor passes to control center 5 with tilting mechanism 35 signal that targets in place, and at tilting mechanism 35 decline in-process, because the effect of rigidity synchronizer 33, tilting mechanism 35 remains the level and descends all the time, can not be died in the lock hole of train container four corners top because of the asynchronous card of tilting mechanism 35 four corners decline. After the turning mechanism 35 is lowered to the proper position, the container spreader 352 rotates 90 degrees to lock the turning mechanism 35 and the container on the train, and meanwhile, the hook driving device 3543 on the spreader protecting device 354 acts to push the protecting hook 3541 to rotate until one end of the protecting hook 354 enters the locking hole on the side of the four corners of the container. Meanwhile, a lock driving device 3531 on the door lock mechanism 353 acts to push a pressure arm 3532 to rotate, a compression ring 3535 connected to the pressure arm 3532 compresses a door of a container on the train, an encoder in the control center 5 records initial position information of the movable trolley 31 and the turnover mechanism 35 at the moment, after the actions are completed, the control center 5 sends a signal to indicate an operator to open a door lock on the door of the container, the operator gives a signal of finishing the actions after the door lock is opened, the signal is sent to the control center 5, the lifting oil cylinder 32 starts to act, the turnover mechanism 35 ascends to drive the container on the train to ascend together, in the ascending process of the turnover mechanism 35, due to the action of the rigid synchronization device 33, the turnover mechanism 35 always keeps ascending horizontally, after the turnover mechanism 35 ascends to the preset position of the control system 5, the turnover mechanism 35 drives the container to transversely move under the action of the, the traveling carriage 31 is stopped after traversing to a position set by the control center 5. After the lower car 31 is moved to move to the unloading position, the control center 5 sends a signal, the lifting oil cylinder 32 acts, the turnover mechanism 35 descends to drive the container to descend together, after the turnover mechanism 35 descends to the proper position, the control center 5 sends a signal, the lock driving device 3531 on the door lock mechanism 353 acts to push the pressure arm 3532 to rotate, the clamp ring 3535 connected to the pressure arm 3532 moves away from the door of the container, meanwhile, the rotary driving device 36 acts, the turnover mechanism 35 rotates to drive the container to rotate to a preset unloading angle, after the material in the container is emptied, the control center 5 sends a signal, the lock driving device 3531 on the door lock mechanism 353 acts to push the pressure arm 3532 to rotate, the clamp ring 3535 connected to the pressure arm 3532 presses the door of the container on the train, and simultaneously, the rotary driving device 36 acts to rotate the turnover mechanism 35 to drive the container to rotate to the horizontal position, simultaneously, the lifting oil cylinder 32 acts, the turnover mechanism 35 rises to drive the container to rise together, after the turnover mechanism 35 rises to a set position, the turnover mechanism 35 drives the container to transversely move to the initial position of the movable trolley 31 recorded by the encoder together under the action of the movable trolley 31, the lifting oil cylinder 32 acts, the turnover mechanism 35 falls to the initial position of the turnover mechanism 35 recorded by the encoder, at the moment, the container returns to the train and is locked, the container lifting tool 352 rotates 90 degrees, after the turnover mechanism 35 and the container on the train are separated, the lifting oil cylinder 32 acts, the turnover mechanism 35 rises to the set position, the control center 5 sends a signal, and the next container to be unloaded is searched through the ultrasonic positioning system 355 arranged on the turnover rack 351.

The above-mentioned embodiment is right the utility model discloses an explanation, it is not right the utility model discloses a limited, any right the scheme after the simple transform of the utility model all belongs to the protection scope of the utility model.

Claims

1. The utility model provides a rail mounted container upset machine, includes door frame, cart actuating mechanism, guide cable mechanism, clamping rail ware, control center and the container upset system of being connected with the door frame, cart actuating mechanism upper end and door frame lower extreme rigid connection, cart actuating mechanism lower extreme and ground are connected with the iron rail, the upset system sets up on the door frame rail of door frame upper end, its characterized in that: the turnover system comprises a moving trolley, a lifting oil cylinder, a lifting rack, a rigid synchronization device, a turnover mechanism and a rotation driving device.

2. The track type container turnover machine as claimed in claim 1, wherein said moving carriage includes a traverse frame, carriage driving mechanisms rigidly connected to both ends of the traverse frame, and connecting shafts connected to the carriage driving mechanisms at both ends via couplings, said carriage driving mechanisms including traveling devices and driving devices, said driving devices having braking devices.

3. A track type container tipper as claimed in claims 1 and 2, wherein the lift cylinder is rigidly connected to the traverse frame at its middle portion and rigidly connected to the lift frame at its lower portion.

4. The track type container tipper as claimed in claim 1, wherein said rigid synchronization means comprises an upper hinge base, a lower hinge base, an upper bracket, a lower bracket and a hinge shaft, said upper bracket and said lower bracket being movably connected by means of the hinge shaft.

5. A track type container tipper as claimed in claims 1, 2 and 4, wherein said rigid synchronization means are provided between the traverse frame and the elevating frame in four groups in a symmetrical arrangement.

6. A track type container tipper as claimed in claim 5, wherein said rigid synchronization means is rigidly connected at its upper end to the traverse frame by means of an upper hinge mount and at its lower end to the elevating frame by means of a lower hinge mount.

7. The track type container turnover machine as claimed in claim 1, wherein said turnover mechanism comprises a turnover frame, a door lock mechanism connected to the turnover frame, a container spreader, a spreader protection device and an ultrasonic positioning system.

8. The track type container turnover machine as claimed in claim 1 and 7, wherein a rotation driving device is arranged between the lifting frame and the turnover frame, one end of the rotation driving device is rigidly connected with the lifting frame, and the other end of the rotation driving device is rigidly connected with the turnover frame.

9. The track type container turnover machine as claimed in claim 7, wherein said door lock mechanism includes a pressing arm, a lock driving device connected with the pressing arm and a clamp ring, said pressing arm is connected with the turnover frame by a pin shaft, said clamp ring is movably connected with the front end of the pressing arm by a rotating shaft.

10. The track type container turnover machine as claimed in claim 7, wherein the turnover frame is provided with spreader protectors at positions corresponding to the spreader at four corners of the turnover frame, the spreader protectors include protection hooks and hook drivers, the middle parts of the protection hooks are movably connected with the turnover frame through hook pin shafts, and the upper parts of the protection hooks are connected with the hook drivers.

11. The track type container tipper according to claim 10, wherein said hook driving means is driven by a cylinder or a motor.

12. The rail-type container turnover machine as claimed in claim 1, 2 and 7, wherein said rail-type container turnover machine is movable longitudinally on the foundation rail along the rail by a cart driving mechanism, said turnover system is movable transversely on the gantry rail by a cart driving mechanism, and said turnover mechanism is movable up and down by a lift cylinder and a lift frame.