CN210192641U - Vacuum logistics system capable of automatically operating basket loading control - Google Patents
Vacuum logistics system capable of automatically operating basket loading control Download PDFInfo
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- CN210192641U CN210192641U CN201920323791.XU CN201920323791U CN210192641U CN 210192641 U CN210192641 U CN 210192641U CN 201920323791 U CN201920323791 U CN 201920323791U CN 210192641 U CN210192641 U CN 210192641U
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- roller conveyor
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- logistics system
- tobacco
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Abstract
The utility model provides an automatic vacuum logistics system of operation dress basket control, the utility model discloses after the input use, not only can effectively reduce every batch production time, can effectual improvement production efficiency moreover, single basket material weight has great deviation to change into single basket weight unanimity in the past, has improved the moisture regain homogeneity of tobacco leaf to after automatic operation dress basket control vacuum logistics system input use, system's device operation is stable, and product quality satisfies the technological requirement, has improved the course of working stability.
Description
Technical Field
The utility model belongs to the technical field of tobacco industry vacuum moisture regain material loading logistics transportation, especially, relate to a vacuum logistics system of automatic operation basket filling control.
Background
A tobacco block basket-loading logistics transportation system is an important link in a tobacco leaf vacuum moisture regaining system, and is characterized in that cut tobacco is quickly conveyed to a tobacco basket through a conveyor belt to be subjected to blanking and basket loading, and the cut tobacco is conveyed into a vacuum box after being filled with the tobacco to be subjected to vacuum moisture regaining.
The control condition of the current vacuum logistics line on the material basket loading process is as follows: the operation personnel visually observe the tobacco flake loading control according to the manual work, and all the manual operations of the steps of loading, basket supplying at the basket loading point and full basket conveying are started/stopped. Because manual control precision is unstable, it is undulant big to cause single basket material weight to cut the distribution of back tobacco cake in the tobacco basket extremely inhomogeneous, cause serious influence to the vacuum moisture regain effect, and the whole personnel manual operation of dress basket, production efficiency is extremely low, causes great manpower extravagant simultaneously. Therefore, the method has the requirements of improving the quality of the basket loading process of the logistics line, improving the production efficiency and reducing the manpower waste.
SUMMERY OF THE UTILITY MODEL
The utility model provides an automatic vacuum logistics system of operation dress basket control to solve above-mentioned technical problem.
The technical scheme of the utility model is realized like this:
the utility model provides an automatic vacuum logistics system of operation dress basket control which characterized in that: the vacuum logistics system comprises two parts: the cigarette box comprises a weighing module and a cigarette basket operation and control module;
the weighing module comprises an electronic belt scale, and the electronic belt scale is arranged at the outlet end of the feeding cloth belt;
the tobacco basket operation and control module comprises: pay-off strap, the station roller conveyor that charges, be equipped with basket station roller conveyor, the end of electronic belt balance is provided with the blanking mouth, the blanking mouth sets up in the perpendicular top of the station roller conveyor initiating terminal that charges, be equipped with basket station roller conveyor with the station roller conveyor that charges is perpendicular and equipment, the station roller conveyor that charges is provided with half basket proximity switch that targets in place and the proximity switch that targets in place of full basket, is equipped with basket station roller conveyor and is provided with the proximity switch that targets in place of being equipped with basket.
The length of the basket preparation station roller conveyor is 1.5 times of that of the tobacco baskets, and the length of the charging station roller conveyor is 1.2 times of that of the tobacco baskets.
The length and the width of the blanking port are 0.7 times of those of the tobacco basket.
The type of the tobacco basket control module is S7-400 PLC.
The basket feeding device is characterized in that a basket feeding station roller conveyor is arranged at the tail end of the loading station roller conveyor, and the basket feeding station roller conveyor is parallel to the basket preparation station roller conveyor and opposite in conveying direction.
The vacuum logistics system is provided with two groups in parallel, and the two groups are divided into a first-stage vacuum logistics line and a second-stage vacuum logistics line.
Compared with the prior art, tubular product paint spraying apparatus have following advantage: after the automatic operation basket loading control vacuum logistics system is put into use, the workshop is used for three-shift production, operators are changed into near-post concurrent operation from 2 persons per shift, the operation frequency is changed into 1 operation of each production batch of the operators from 3 operations per basket of field personnel in the prior art, 6 operators are reduced, the operation frequency is reduced by 99%, and the labor cost is reduced by 70 ten thousand yuan/year. The time of each production batch is reduced to 50 minutes from 60 minutes before use, and the production efficiency is improved by 17%. The weight of the single basket material is changed from the large deviation in the prior art into the basically consistent weight of the single basket, the moisture regain uniformity of the tobacco leaves is improved, the system device runs stably after the automatic operation basket filling control vacuum logistics system is put into use, the product quality meets the process requirements, and the quality stability of the processing process is improved.
Drawings
The accompanying drawings, which form a part hereof, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation. In the drawings:
FIG. 1 is a block diagram of an embodiment of the present invention illustrating an automatically operated basket loading controlled vacuum logistics system;
description of reference numerals:
1. an electronic belt scale; 2. feeding a cloth belt; 3. a half-basket in-place proximity switch; 4. a full basket in-place proximity switch; 5, preparing a basket in-place proximity switch; 6. a loading station roller conveyor; 7. a basket preparation station roller conveyor; 8. a basket-conveying station roller conveyor; 9. and (6) a blanking port.
Detailed Description
It should be noted that, in the present invention, the embodiments and features of the embodiments may be combined with each other without conflict.
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
As shown in fig. 1, a vacuum logistics system for automatically operating a basket loading control, the vacuum logistics system comprises two parts: the cigarette box comprises a weighing module and a cigarette basket operation and control module;
the weighing module adopts the existing electronic belt scale 1, and the electronic belt scale 1 is arranged at the outlet end of the feeding cloth belt 2;
the tobacco basket operation and control module comprises: the automatic basket loading and unloading system comprises a feeding cloth belt 2, a loading station roller conveyor 6 and a spare basket station roller conveyor 7, wherein the tail end of an electronic belt scale 1 is provided with an inverted cone-shaped blanking port 9, the blanking port 9 is arranged vertically above the starting end of the loading station roller conveyor 6, the spare basket station roller conveyor 7 is arranged vertically to the loading station roller conveyor 6, the loading station roller conveyor 6 is provided with a half basket in-place proximity switch 3 and a full basket in-place proximity switch 4, and the spare basket station roller conveyor 7 is provided with a spare basket in-place proximity switch 5; the length of the basket preparation station roller conveyor 7 is 1.5 times of the length of the tobacco basket, and the length of the charging station roller conveyor 6 is 1.2 times of the length of the tobacco basket; the length and the width of the blanking port 9 are 0.7 times of those of the tobacco basket; the model of the tobacco basket control module is S7-400 PLC; a basket-feeding station roller conveyor 8 is arranged at the tail end of the loading station roller conveyor 6, and the basket-feeding station roller conveyor 8 is parallel to the basket-preparing station roller conveyor 7 and has opposite conveying direction; the vacuum logistics system is provided with two groups in parallel, which are divided into a first-stage vacuum logistics line and a second-stage vacuum logistics line.
When the tobacco baskets are completely conveyed to the standby basket station roller conveyor 7, the proximity switch just senses the tobacco baskets, the proximity switch is defined as a standby basket in-place proximity switch 5, and the roller conveyor is used as a standby basket station of a basket loading point; the station roller conveyor 6 that feeds is equipped with half basket proximity switch 3 that targets in place and full basket proximity switch 4 that targets in place, when the tobacco basket transports and just contains blanking mouth 9 completely, half basket proximity switch 3 that targets in place just senses the tobacco basket, and tobacco basket stop motion carries out first half basket and feeds, when the tobacco basket transports latter half just contains the blanking mouth completely, and full basket proximity switch 4 that targets in place just senses the tobacco basket, and tobacco basket stop motion carries out latter half basket and feeds.
The tobacco basket control module uses an original main controller of the equipment, the model of the main controller is S7-400PLC, each proximity switch is connected to the main controller, various signals and data on site are acquired through the PLC, and the related functions are effectively controlled through a control program. The function of the part of PLC control realizes the application of the prior art.
The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. The utility model provides an automatic vacuum logistics system of operation dress basket control which characterized in that: the vacuum logistics system comprises two parts: the cigarette box comprises a weighing module and a cigarette basket operation and control module;
the weighing module comprises an electronic belt scale (1), and the electronic belt scale (1) is arranged at the outlet end of the feeding cloth belt (2);
the tobacco basket operation and control module comprises: pay-off strap (2), feeding station roller conveyor (6), be equipped with basket station roller conveyor (7), the end of electronic belt scale (1) is provided with blanking mouth (9), blanking mouth (9) set up in feeding station roller conveyor (6) initiating terminal perpendicular top, be equipped with basket station roller conveyor (7) with feeding station roller conveyor (6) are mutually perpendicular and establish, feeding station roller conveyor (6) are provided with half basket proximity switch (3) and full basket proximity switch (4) that target in place, and be equipped with basket station roller conveyor (7) and be provided with basket proximity switch (5) that target in place.
2. The automatically operated basket control vacuum logistics system of claim 1 wherein: the length of the basket preparation station roller conveyor (7) is 1.5 times of that of the tobacco baskets, and the length of the charging station roller conveyor (6) is 1.2 times of that of the tobacco baskets.
3. The automatically operated basket control vacuum logistics system of claim 1 wherein: the length and the width of the blanking port (9) are 0.7 times of those of the tobacco basket.
4. The automatically operated basket control vacuum logistics system of claim 1 wherein: the type of the tobacco basket control module is S7-400 PLC.
5. The automatically operated basket control vacuum logistics system of claim 1 wherein: the basket feeding device is characterized in that a basket feeding station roller conveyor (8) is arranged at the tail end of the loading station roller conveyor (6), the basket feeding station roller conveyor (8) is parallel to the basket preparation station roller conveyor (7), and the conveying directions are opposite.
6. The automatically operated basket control vacuum logistics system of claim 1 wherein: the vacuum logistics system is provided with two groups in parallel, and the two groups are divided into a first-stage vacuum logistics line and a second-stage vacuum logistics line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920323791.XU CN210192641U (en) | 2019-03-14 | 2019-03-14 | Vacuum logistics system capable of automatically operating basket loading control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920323791.XU CN210192641U (en) | 2019-03-14 | 2019-03-14 | Vacuum logistics system capable of automatically operating basket loading control |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210192641U true CN210192641U (en) | 2020-03-27 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920323791.XU Active CN210192641U (en) | 2019-03-14 | 2019-03-14 | Vacuum logistics system capable of automatically operating basket loading control |
Country Status (1)
| Country | Link |
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| CN (1) | CN210192641U (en) |
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2019
- 2019-03-14 CN CN201920323791.XU patent/CN210192641U/en active Active
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