CN210190086U - Concrete vibrating device for prefabricated part - Google Patents
Concrete vibrating device for prefabricated part Download PDFInfo
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- CN210190086U CN210190086U CN201920631270.0U CN201920631270U CN210190086U CN 210190086 U CN210190086 U CN 210190086U CN 201920631270 U CN201920631270 U CN 201920631270U CN 210190086 U CN210190086 U CN 210190086U
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Abstract
The utility model provides a prefabricated component's concrete vibrating device relates to prefabricated component equipment field, including transport mechanism, vibration platform, elevating system and locking mechanical system, wherein the utility model discloses a transport mechanism will pour the steel form translation of completion to vibration platform on, elevating system promotes vibration platform upward movement until jack-up steel form, and the locking mechanical system who is located the vibration platform both sides locks the steel form on vibration platform, evenly lays the vibrator high-frequency vibration in the vibration platform, effectively replaces artifical use the vibrating rod to vibrate the concrete, has realized the concrete high-efficient even vibration to prefabricated component.
Description
Technical Field
The utility model relates to a prefabricated component production facility field especially relates to a prefabricated component's concrete vibrating device.
Background
When the concrete that mixes the completion with the concrete mixer is pouring the component, must get rid of wherein bubble, tamps, makes the dense combination of concrete, eliminates phenomenons such as the honeycomb pitted skin of concrete to improve its intensity, guarantee the quality of concrete component, the aforesaid is eliminated the bubble to the concrete, the process of carrying out the tamping is concrete vibration promptly, current concrete vibration generally adopts the vibrating rod to vibrate, but in order to reach good vibrating effect, need accomplish following step: the insertion is fast, and the extraction is slow, so that a gap is prevented from being left in the concrete; the time for inserting and vibrating each time is about 20-30s, and the time for starting to flood is based on the condition that concrete does not obviously sink and no air bubbles appear; the vibration time is not suitable for too long, sand is separated from cement paste after too long, stones sink, and a sand layer is formed on the surface of concrete, so that the quality of the concrete is influenced; during vibration, the vibrator is inserted into the lower layer concrete by 10cm to strengthen the combination of the upper layer concrete and the lower layer concrete; the distance between the front and the rear of the vibrating insertion is generally 30-50cm, so that the leakage vibration is prevented; the other is that the steel bar and the embedded part are not touched with the template when the concrete is vibrated, a wooden hammer is used for tapping the template when the concrete is vibrated near the template, and the steel bar dense part and the template edge are matched to be tamped by using iron rods.
The technical requirement of the concrete vibration process of utilizing handheld vibrting spear to pour is higher, wastes time and energy moreover, is difficult to satisfy the rapid development demand of current prefabricated component enterprise, consequently how can become the problem that the skilled person in the art needs a urgent need to solve to the high-efficient even vibration of concrete of prefabricated component.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that overcome exist among the prior art not enough, provide a concrete of prefabricated component even high-efficient vibrating device.
The utility model discloses a realize through following technical scheme: a concrete vibration device for prefabricated parts comprises a conveying mechanism, a vibration platform, a lifting mechanism and locking mechanisms, wherein the conveying mechanism is positioned on the front side and the rear side of the vibration platform and used for translating a steel template onto the vibration platform, the lifting mechanism is fixedly connected with the lower part of the vibration platform, the locking mechanisms are positioned on the left side and the right side of the vibration platform and used for locking the steel template sliding onto the vibration platform, the steel template is fixed on the vibration platform,
the vibration platform comprises a rectangular platform and a plurality of groups of vibrators positioned in the rectangular platform, and the vibrators are uniformly distributed in the rectangular platform;
the lifting mechanism comprises a plurality of groups of first hydraulic oil cylinders, the lower ends of the first hydraulic oil cylinders are fixedly connected with the base plate, and the upper ends of the first hydraulic oil cylinders are fixedly connected with the rectangular platform;
the locking mechanism comprises a plurality of groups of locking units connected with two sides of the vibration platform, each locking unit comprises a supporting plate, a J-shaped rotating plate and a second hydraulic cylinder, the supporting plates are fixedly connected with the lower portion of the rectangular platform, the middle portions of the J-shaped rotating plates are rotatably connected with the supporting plates through rotating shafts, one end of each second hydraulic cylinder is hinged to the lower portion of the rectangular platform, and the other end of each second hydraulic cylinder is hinged to the end portion of the J-shaped rotating plate.
According to the above technical solution, preferably, the lifting mechanism further comprises a plurality of sets of buffer assemblies, each buffer assembly comprises a sleeve fixedly connected with the opposite sides of the rectangular platform and the bottom plate and a buffer spring arranged in the sleeve.
According to the technical scheme, preferably, the conveying mechanism comprises a plurality of groups of conveying rollers and driving motors which are arranged at intervals, the conveying rollers and the driving motors are fixedly connected with the bottom plate, and the conveying rollers and the driving motors are matched with each other to drive the steel formwork to move horizontally.
According to the technical scheme, wing plates are fixedly arranged on two sides of the rectangular platform, and the wing plates and the J-shaped rotating plate act together to lock the steel formwork.
The utility model has the advantages that: the utility model discloses transport mechanism will pour the steel form translation of completion to vibration platform on, elevating system promotes vibration platform upward movement until the jack-up steel form, then the locking mechanical system who is located the vibration platform both sides locks the steel form on vibration platform, evenly lays's vibrator high-frequency vibration in the vibration platform, effectively replaces artifical use the vibrating rod to vibrate, has realized the high-efficient even vibration of concrete to prefabricated component.
Drawings
Fig. 1 shows a schematic front view structure according to an embodiment of the present invention.
Fig. 2 shows a schematic side view of an embodiment according to the invention.
In the figure: 1. a transport mechanism; 2. a vibration platform; 3. a lifting mechanism; 4. a locking mechanism; 5. a steel form; 6. a rectangular platform; 7. a vibrator; 8. a first hydraulic cylinder; 9. a base plate; 10. a support plate; 11. a J-shaped rotating plate; 12. a second hydraulic cylinder; 13. a rotating shaft; 14. a sleeve; 15. a buffer spring; 16. a wing plate.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the present invention will be further described in detail with reference to the accompanying drawings and preferred embodiments.
As shown in the figure, the utility model provides a concrete vibrating device for prefabricated parts, which comprises a conveying mechanism 1, a vibrating platform 2, a lifting mechanism 3 and a locking mechanism 4, wherein the conveying mechanism 1 is positioned at the front side and the rear side of the vibrating platform 2, the conveying mechanism 1 is used for horizontally moving a steel template 5 onto the vibrating platform 2, the lifting mechanism 3 is fixedly connected with the lower part of the vibrating platform 2, the locking mechanism 4 is positioned at the left side and the right side of the vibrating platform 2, the locking mechanism 4 locks the steel template 5 sliding onto the vibrating platform 2, wherein,
the vibration platform 2 comprises a rectangular platform 6 and a plurality of groups of vibrators 7 positioned in the rectangular platform 6, and the vibrators 7 are uniformly distributed in the rectangular platform 6, so that all parts of the steel formwork 5 can vibrate uniformly, and the uniform vibration of concrete in the steel formwork is ensured;
the lifting mechanism 3 comprises a plurality of groups of first hydraulic oil cylinders 8, the lower ends of the first hydraulic oil cylinders 8 are fixedly connected with the bottom plate 9, the upper ends of the first hydraulic oil cylinders 8 are fixedly connected with the rectangular platform 6, and the plurality of groups of first hydraulic oil cylinders 8 are controlled by a PLC (programmable logic controller) to realize synchronous lifting;
the locking mechanism 4 comprises a plurality of groups of locking units connected with two sides of the vibration platform 2, each locking unit comprises a supporting plate 10, a J-shaped rotating plate 11 and a second hydraulic cylinder 12, the supporting plates 10 are fixedly connected with the lower portion of the rectangular platform 6, the middle portions of the J-shaped rotating plates 11 are rotatably connected with the supporting plates 10 through rotating shafts 13, one end of each second hydraulic cylinder 12 is hinged to the lower portion of the rectangular platform 6, and the other end of each second hydraulic cylinder 12 is hinged to the end portion of the J-shaped rotating plate 11.
The specific working process is as follows:
transport mechanism 1 translates steel form 5 to vibration platform 2 on, the first hydraulic cylinder 8 of multiunit of elevating system 3 promotes vibration platform 2 and rises until jack-up steel form 5, make steel form 5 break away from transport mechanism 1, the multiunit that is located 2 both sides of vibration platform starts the unit, second hydraulic cylinder 12 promotes the one end that the J type changes board 11, make the J type change board 11 rotate around pivot 13 of being connected with backup pad 10 rotation, the other end locking steel form 5 of J type change board 11, the prefabricated component on the steel form 5 can be pouring concrete or has pour completion concrete this moment, the multiunit vibrator 7 of vibration platform 2 drives rectangle platform 6 and the vibration of steel form 5, the concrete uniform vibration to the prefabricated component has been realized, improve the effect of pounding.
According to the above embodiment, preferably, the lifting mechanism 3 further includes a plurality of sets of buffer assemblies, each buffer assembly includes a sleeve 14 fixedly connected to the opposite sides of the rectangular platform 6 and the bottom plate 9, and a buffer spring 15 disposed in the sleeve 14, and the buffer springs 15 enable the lifting mechanism 3 to stably lift the vibration platform 2, so as to increase safety.
According to the above embodiment, preferably, the conveying mechanism 1 includes a plurality of groups of conveying rollers and driving motors arranged at intervals, the conveying rollers and the driving motors are fixedly connected with the bottom plate 9 through the upright posts, and the conveying rollers and the driving motors are matched with each other to drive the steel formwork 5 to horizontally translate, so that the steel formwork 5 can be smoothly and stably transferred.
According to the above embodiment, preferably, the wing plates 16 are fixedly arranged on two sides of the rectangular platform 6, the wing plates 16 and the J-shaped rotating plate 11 work together to clamp and lock the steel form 5, and in the vibration process, the wing plates 16 can prevent the steel form 5 from being deformed by stress on one side, so that the service life of the steel form 5 is prolonged.
The utility model has the advantages that: the utility model discloses transport mechanism 1 will pour 5 translations of steel form of completion to vibration platform 2 on, elevating system 3 promotes 2 upward movements of vibration platform until jack-up steel form 5, and locking mechanical system 4 that is located 2 both sides of vibration platform locks steel form 5 on vibration platform 2, and the 7 high-frequency vibration of vibrator that evenly lay in the vibration platform 2 effectively replaces artifical use the vibrating rod to vibrate, has realized the high-efficient even vibration of concrete to prefabricated component.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (4)
1. A concrete vibration device of a prefabricated part is characterized by comprising a conveying mechanism, a vibration platform, a lifting mechanism and a locking mechanism, wherein the conveying mechanism is positioned on the front side and the rear side of the vibration platform, the conveying mechanism is used for translating a steel template onto the vibration platform, the lifting mechanism is fixedly connected with the lower part of the vibration platform, the locking mechanism is positioned on the left side and the right side of the vibration platform and locks the steel template sliding onto the vibration platform, wherein,
the vibration platform comprises a rectangular platform and a plurality of groups of vibrators positioned in the rectangular platform, and the vibrators are uniformly distributed in the rectangular platform;
the lifting mechanism comprises a plurality of groups of first hydraulic oil cylinders, the lower ends of the first hydraulic oil cylinders are fixedly connected with the base plate, and the upper ends of the first hydraulic oil cylinders are fixedly connected with the rectangular platform;
the locking mechanism comprises a plurality of groups of locking units connected with two sides of the vibration platform, each locking unit comprises a supporting plate, a J-shaped rotating plate and a second hydraulic cylinder, the supporting plate is fixedly connected with the lower portion of the rectangular platform, the middle portion of the J-shaped rotating plate is rotatably connected with the supporting plate through a rotating shaft, one end of the second hydraulic cylinder is hinged to the lower portion of the rectangular platform, and the other end of the second hydraulic cylinder is hinged to the end portion of the J-shaped rotating plate.
2. The precast concrete vibration device of claim 1, wherein the lifting mechanism further comprises a plurality of sets of buffer assemblies, and the buffer assemblies comprise sleeves fixedly connected with opposite sides of the rectangular platform and the bottom plate and buffer springs arranged in the sleeves.
3. The concrete vibrating device for the prefabricated parts according to claim 1, wherein the conveying mechanism comprises a plurality of groups of conveying rollers and driving motors which are arranged at intervals, the conveying rollers and the driving motors are fixedly connected with the bottom plate, and the conveying rollers and the driving motors are matched to drive the steel formwork to translate.
4. The concrete vibration device for prefabricated parts according to claim 3, wherein wing plates are fixedly arranged on two sides of the rectangular platform, and the wing plates and the J-shaped rotating plate work together to lock the steel formwork.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920631270.0U CN210190086U (en) | 2019-04-30 | 2019-04-30 | Concrete vibrating device for prefabricated part |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920631270.0U CN210190086U (en) | 2019-04-30 | 2019-04-30 | Concrete vibrating device for prefabricated part |
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| Publication Number | Publication Date |
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| CN210190086U true CN210190086U (en) | 2020-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920631270.0U Expired - Fee Related CN210190086U (en) | 2019-04-30 | 2019-04-30 | Concrete vibrating device for prefabricated part |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111975931A (en) * | 2020-09-18 | 2020-11-24 | 宋仔鹏 | Concrete member vibrating robot |
| CN114474306A (en) * | 2022-03-14 | 2022-05-13 | 保利长大工程有限公司 | Large-scale prefabricated component integral vibration table without manual vibration |
| CN117283704A (en) * | 2023-09-25 | 2023-12-26 | 广东省高速公路有限公司 | Large prefabricated part production line without manual vibration |
-
2019
- 2019-04-30 CN CN201920631270.0U patent/CN210190086U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111975931A (en) * | 2020-09-18 | 2020-11-24 | 宋仔鹏 | Concrete member vibrating robot |
| CN114474306A (en) * | 2022-03-14 | 2022-05-13 | 保利长大工程有限公司 | Large-scale prefabricated component integral vibration table without manual vibration |
| CN117283704A (en) * | 2023-09-25 | 2023-12-26 | 广东省高速公路有限公司 | Large prefabricated part production line without manual vibration |
| CN117283704B (en) * | 2023-09-25 | 2024-04-16 | 广东省高速公路有限公司 | Large prefabricated part production line without manual vibration |
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Granted publication date: 20200327 |