CN210189297U - EPS turbine shaping deburring machine - Google Patents
EPS turbine shaping deburring machine Download PDFInfo
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- CN210189297U CN210189297U CN201921078626.9U CN201921078626U CN210189297U CN 210189297 U CN210189297 U CN 210189297U CN 201921078626 U CN201921078626 U CN 201921078626U CN 210189297 U CN210189297 U CN 210189297U
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Abstract
The utility model relates to an EPS turbine integer deburring machine, which comprises a frame, a workpiece clamping driving mechanism, a control panel, an electric cabinet, a deburring mechanism and a chamfering mechanism; the control panel and the electric cabinet are electrically connected with the control panel and fixed on the rack; the workpiece clamping driving mechanism comprises a driving device, a mechanism fixing plate and a pneumatic chuck; the driving device is fixed below the mechanism fixing plate, and the pneumatic chuck is connected with the driving device; the driving device is electrically connected with the electric cabinet; the deburring mechanism comprises a reverse deburring mechanism and a forward deburring mechanism; the reverse deburring mechanism and the forward deburring mechanism are electrically connected with the electric cabinet; the chamfering mechanism comprises a chamfering mechanism underframe and a chamfering device which is fixed on the chamfering mechanism underframe and is used for chamfering the workpiece; the chamfering mechanism underframe is positioned at the side edge of the workpiece clamping driving mechanism; the chamfering device is electrically connected with the electric cabinet; the utility model discloses degree of automation is high, has reduced manual operation, has increased work efficiency.
Description
Technical Field
The invention relates to the technical field of precision machining equipment, in particular to an EPS turbine shaping deburring machine.
Background
The burrs on the surface of the turbine need to be manually removed by hands in the EPS turbine in the prior art, the removal efficiency is low, chamfering can not be carried out on the end part of the turbine, secondary machining procedures are needed, and the requirement of co-production automatic production can not be met.
Therefore, a need exists in the art for an EPS turbine shaping deburring machine with high automation, which can remove burrs on the surface of a turbine and automatically chamfer the end of the turbine to overcome the above difficulties.
Disclosure of Invention
In view of the above, the invention provides an EPS turbine shaping deburring machine which has high automation degree, can remove burrs on the surface of a turbine and automatically chamfer the end of the turbine.
In order to achieve the purpose, the EPS turbine reshaping deburring machine adopting the following technical scheme comprises a rack, a workpiece clamping driving mechanism, a control panel, an electric cabinet, a deburring mechanism and a chamfering mechanism;
the control panel is fixed on one side of the rack;
the electric control box is electrically connected with the control panel and is fixed on the other side of the rack;
the workpiece clamping driving mechanism comprises a driving device, a mechanism fixing plate and a pneumatic chuck; the mechanism fixing plate is fixed on the rack, the driving device is fixed below the mechanism fixing plate, and the pneumatic chuck is connected with the driving device; the driving device is electrically connected with the electric cabinet;
the deburring mechanism comprises a reverse deburring mechanism and a forward deburring mechanism; the reverse deburring mechanism and the forward deburring mechanism are fixed on the workpiece clamping driving mechanism and are electrically connected with the electric cabinet;
the chamfering mechanism comprises a chamfering mechanism underframe and a chamfering device which is fixed on the chamfering mechanism underframe and used for chamfering the workpiece; the chamfering mechanism underframe is fixed on the rack and is positioned at the side edge of the workpiece clamping driving mechanism; the chamfering device is electrically connected with the electric cabinet.
The invention can provide the EPS turbine reshaping deburring machine, the equipment adopts the pneumatic chuck as a power source for clamping the workpiece, the workpiece can be automatically clamped, and manual holding is omitted; the equipment adopts three motors to drive the workpiece to rotate, so that the deburring requirement of the whole circumferential direction of the turbine can be met; the equipment is provided with a reverse deburring mechanism and a forward deburring mechanism, so that the deburring effect of the upper end surface and the lower end surface of the turbine can be ensured; the chamfering mechanism can provide different feeding amounts according to the diameter of the turbine, and the chamfering requirements of turbines with different diameters are met.
The invention has high automation degree, reduces manual operation and increases working efficiency.
Furthermore, the driving device comprises a workpiece driving motor, a driving motor mounting plate, a speed reducer, a support column, a workpiece driving bearing chamber and a chuck driving shaft;
one end of the supporting column is fixed at four corners of the mechanism fixing plate and extends downwards, the driving motor mounting plate is fixedly connected with the other end of the supporting column, and a space is defined by the mechanism fixing plate and the driving motor mounting plate;
the workpiece driving motor is fixed at the lower end of the driving motor mounting plate, the speed reducer is arranged in the space between the mechanism fixing plate and the driving motor mounting plate, the workpiece driving motor is electrically connected with the electric cabinet, the power input end of the speed reducer is in transmission connection with the power output end of the workpiece driving motor, and the power output end of the speed reducer is in transmission connection with the chuck driving shaft through a workpiece driving bearing chamber arranged at the upper end;
the chuck driving shaft is in transmission connection with the air chuck.
Further, the reverse deburring mechanism comprises a reverse deburring underframe, a reverse deburring support frame, a reverse deburring front and back adjusting plate, a reverse deburring extension cylinder, an extension adjusting seat I, a cylinder connecting plate I, a motor fixing frame I, a driving motor I, a brush shaft I, a rotary bearing chamber I and a brush wheel I;
the reverse deburring underframe is fixed on the workpiece driving bearing chamber; the reverse deburring support frame is fixedly connected with the reverse deburring underframe, the reverse deburring front-back adjusting plate is arranged on the reverse deburring underframe, the reverse deburring extending cylinder is fixed on the reverse deburring front-back adjusting plate, and the extending adjusting seat I is connected with the output end of the reverse deburring extending cylinder;
the air cylinder connecting plate I is connected with the output end of the reverse deburring extension air cylinder, the motor fixing frame I is fixed on the air cylinder connecting plate I, the driving motor I is fixed on the motor fixing frame I, the rotary bearing chamber I is fixed on the motor fixing frame I and is positioned right in front of the power output end of the driving motor I, the brush shaft I is arranged in the rotary bearing chamber I in a penetrating mode and is connected in a rotating mode, one end of the brush shaft I is connected with the power output end of the driving motor I, and the other end of the brush shaft I is connected with the brush wheel I;
the reverse deburring extending cylinder and the driving motor I are electrically connected with the electric cabinet.
Furthermore, the device also comprises a locking frame I, an adjusting rod I and a limiting frame I;
the locking frame I is fixed on the extension adjusting seat I and located at the upper end of the reverse deburring extension air cylinder, the limiting frame I is fixed at the upper end of the air cylinder connecting plate I and located on the same horizontal plane with the locking frame I, and the adjusting rod I is in threaded rotation connection with the locking frame I and the limiting frame I.
Further, the forward deburring mechanism comprises a forward deburring underframe, a forward deburring support frame, a forward deburring front-back adjusting plate, a forward deburring extension cylinder, an extension adjusting seat II, a cylinder connecting plate II, a motor fixing frame II, a driving motor II, a brush shaft II, a rotary bearing chamber II and a brush wheel II;
the forward deburring chassis is fixed on the workpiece drive bearing chamber and is arranged opposite to the reverse deburring chassis; the forward deburring support frame is fixedly connected with the forward deburring underframe, the forward deburring front-back adjusting plate is arranged on the forward deburring underframe, the forward deburring extension cylinder is fixed on the forward deburring front-back adjusting plate, and the extension adjusting seat II is connected with the output end of the forward deburring extension cylinder;
the air cylinder connecting plate II is connected with the output end of the forward deburring extending air cylinder, the motor fixing frame II is fixed on the air cylinder connecting plate II, the driving motor II is fixed on the motor fixing frame II, the rotary bearing chamber II is fixed on the motor fixing frame II and is positioned right in front of the power output end of the driving motor II, the brush shaft II is arranged in the rotary bearing chamber II in a penetrating mode and is connected with the rotary bearing chamber II in a rotating mode, one end of the brush shaft II is connected with the power output end of the driving motor II, and the other end of the brush shaft II is connected with the brush wheel II;
the forward deburring extending cylinder and the driving motor II are electrically connected with the electric cabinet.
Furthermore, the device also comprises a locking frame II, an adjusting rod II and a limiting frame II;
the locking frame II is fixed on the extension adjusting seat II and located at the upper end of the forward deburring extension air cylinder, the limiting frame II is fixed at the upper end of the air cylinder connecting plate II and located on the same horizontal plane with the locking frame II, and the adjusting rod II is in threaded rotation connection with the locking frame II and the limiting frame I.
Further, the chamfering device comprises a position moving device and a chamfering machine;
the chamfering machine comprises a pneumatic motor mounting frame, a pneumatic motor, a chamfering bearing chamber, a milling cutter mounting shaft and a milling cutter; the pneumatic motor mounting rack is fixed on the position moving device; the pneumatic motor is vertically fixed on the pneumatic motor mounting frame, the output end of the pneumatic motor faces downwards and is connected with the power input end of the chamfering bearing chamber, the power output end of the chamfering bearing chamber is in transmission connection with the milling cutter mounting shaft, and the milling cutter is detachably connected with the milling cutter mounting shaft;
the pneumatic motor is electrically connected with the electric cabinet.
Further, the position moving device comprises a servo motor fixed on the lower end face of the chassis of the chamfering mechanism, an advancing guide rail on the upper end face, a floating joint, an advancing push plate, an advancing bottom plate, a spring base, a guide connecting plate, a guide shaft, a linear bearing chamber, an upper and lower adjusting bottom plate, an upper and lower adjusting bracket, an upper and lower adjusting bolt, an upper and lower sliding plate, a left and right adjusting frame, a front and rear adjusting frame and a following block;
the advancing push plate is L-shaped, the floating joint is arranged on the inner side of the vertical section of the advancing push plate, and the other end of the floating joint is fixedly connected with the servo motor;
the transverse section of the advancing push plate is fixedly connected with the upper surface of the advancing bottom plate, the advancing bottom plate is arranged on the upper side of the guide rail, and the lower surface of the advancing bottom plate is in sliding connection with the guide rail;
the spring base is fixed on the upper surface of the advancing bottom plate, the guide connecting plate is elastically connected with the spring base through a spring, the linear bearing chamber is fixed on the upper surface of the advancing bottom plate and is positioned between the spring base and the chamfering machine, one end of the guide shaft is fixedly connected with the guide connecting plate, and the other end of the guide shaft penetrates through the linear bearing chamber and is fixedly connected with the upper adjusting plate and the lower adjusting plate;
the upper and lower adjusting brackets are fixed above the upper and lower adjusting plates, threaded holes are formed in the upper and lower adjusting brackets, the upper and lower adjusting bolts penetrate through the threaded holes to be connected with the upper and lower sliding plates, the upper and lower sliding plates are connected with the upper and lower adjusting plates in a sliding manner, and the upper and lower adjusting brackets are fixed on the surfaces of the upper and lower sliding plates, which are opposite to the upper and lower adjusting plates;
the left and right adjusting frames are fixed on the lower end surfaces of the upper and lower sliding plates, the front and rear adjusting frames are fixed at the lower ends of the left and right adjusting frames, the shape following blocks are fixed at the side ends of the front and rear adjusting frames, and the positions of the shape following blocks correspond to the positions of the milling cutters;
the servo motor is electrically connected with the electric cabinet.
The invention has the beneficial effects that:
structurally: the equipment is provided with a positive deburring mechanism and a negative deburring mechanism, so that the deburring effect of the upper end surface and the lower end surface of the turbine is ensured; the equipment adopts the pneumatic chuck as a power source for clamping the workpiece, manual hand-held machining is omitted, and the deburring efficiency and the equipment safety are improved; the equipment is provided with an automatic chamfering mechanism which can automatically chamfer the end face of the turbine; the touch screen is used as a manual interface, so that the operation is simplified, and meanwhile, the setting of operation data is more flexible, and the processing requirements of different products can be met. The lower half part of the equipment frame is welded in a frame mode, and the stability of the equipment in the deburring process is guaranteed. The upper half part of the rack is protected by metal plates, so that the appearance is attractive, and the whole weight of the equipment is reduced.
In terms of control: the servo electric cylinder is used as a power source for the chamfering mechanism to move back and forth, and the deburring requirement of workpieces with different diameters is met.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the provided drawings without creative efforts.
FIG. 1 is a schematic diagram of the overall structure of an EPS turbine shaping deburring machine of the invention;
FIG. 2 is a schematic structural diagram of a driving device of the EPS turbine reshaping deburring machine of the invention;
FIG. 3 is a schematic structural view of a reverse deburring mechanism of the EPS turbine reshaping deburring machine of the invention;
FIG. 4 is a schematic structural diagram of a forward deburring mechanism in the embodiment of the EPS turbine reshaping deburring machine of the invention;
FIG. 5 is a schematic structural diagram of a forward deburring mechanism in another embodiment of the EPS turbine reshaping deburring machine of the invention;
FIG. 6 is a schematic structural view of a chamfering device of the EPS turbine shaping deburring machine of the invention;
wherein, in the figure: 1 is a workpiece clamping driving mechanism, 1-1 is a workpiece driving motor, 1-2 is a driving motor mounting plate, 1-3 is a speed reducer, 1-4 is a chuck driving shaft, 1-5 is a pneumatic chuck, 1-6 is a mechanism fixing plate, 1-7 is a supporting column, 2 is an electric cabinet, 3 is a reverse deburring mechanism, 3-1 is a reverse deburring chassis, 3-2 is a reverse deburring supporting frame, 3-3 is a reverse deburring front and rear adjusting plate, 3-4 is a reverse deburring extending air cylinder, 3-5 is an extending adjusting seat I, 3-6 is a locking frame I, 3-7 is an adjusting rod I, 3-8 is a limiting frame I, 3-9 is an air cylinder connecting plate I, 3-10 is a motor fixing frame I, 3-11 is a driving motor I, 3-12 is a brush shaft I, 3-13 is a rotary bearing chamber I, and 3-14 is a brush wheel I; 4 is a rack, 5 is a control panel, 6 is a forward deburring mechanism, 6-1 is a forward deburring underframe, and 6-2 is a forward deburring support frame. 6-3 is a forward deburring front and rear adjusting plate, 6-4 is a forward deburring extension cylinder, 6-5 is an extension adjusting seat II, 6-6 is a locking frame II, 6-7 is an adjusting rod II, 6-8 is a limiting frame II, 6-9 is a cylinder connecting plate II, 6-10 is a motor fixing frame II, 6-11 is a driving motor II, 6-12 is a brush shaft II, 6-13 is a rotary bearing chamber II, 6-14 is a brush wheel II, 7-1 is a chamfering mechanism underframe, 7-2 is a servo motor, 7-3 is a floating joint, 7-4 is a forward push plate, 7-5 is a forward bottom plate, 7-6 is a spring base, 7-7 is a guide connecting plate, 7-8 is a guide shaft, 7-9 is a linear bearing chamber, 7-10 is an upper and lower adjusting bottom plate, 7-11 is an up-and-down adjusting bracket, 7-12 is an up-and-down adjusting bolt, 7-13 is a pneumatic motor, 7-14 is a pneumatic motor mounting bracket, 7-16 is an up-and-down sliding plate, 7-17 is a chamfer bearing chamber, 7-18 is a milling cutter mounting shaft, 7-19 is a milling cutter, 7-20 is a left-and-right adjusting bracket, 7-21 is a front-and-back adjusting bracket, 7-22 is a follower block, 7-23 is a forward guide rail, 8-1 is a second forward deburring underframe, 8-2 is a second forward deburring supporting bracket, 8-3 is a second forward deburring front-and-back adjusting plate, 8-4 is a second forward deburring extension cylinder, 8-5 is a second extension adjusting seat II, 8-6 is a second locking bracket II, 8-7 is a second adjusting rod II, 8-8 is a second limiting bracket II, 8-9 is a second cylinder connecting plate II, 8-10 is a second motor fixing frame II, 8-11 is a second driving motor II, 8-12 is a second brush shaft II, 8-13 is a second rotating bearing chamber II, 8-14 is a second brush wheel II, 8-15 is a second synchronous belt wheel II, and 8-16 is a second synchronous belt wheel I.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, whereby a feature defined as "first", "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the two elements can be directly connected or indirectly connected through an intermediate medium, and the two elements can be communicated with each other or the two elements can interact with each other, so that the specific meaning of the terms in the invention can be understood according to specific situations by a person skilled in the art.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature "under," "below," and "beneath" a second feature includes a first feature that is directly under and obliquely below the second feature, or that simply means that the first feature is at a lesser elevation than the second feature.
As shown in fig. 1 and 6, the EPS turbine reshaping deburring machine adopting the following technical scheme comprises a rack 4, a workpiece clamping driving mechanism 1, an operation panel 5, an electric cabinet 2, a deburring mechanism and a chamfering mechanism 7;
the control panel 5 is fixed on one side of the frame 4;
the electric cabinet 2 is electrically connected with the control panel 5, and the electric cabinet 2 is fixed on the other side of the frame 4;
the workpiece clamping driving mechanism 1 comprises a driving device, mechanism fixing plates 1-6 and a pneumatic chuck 1-5; the mechanism fixing plate 1-6 is fixed on the frame 4, the driving device is fixed below the mechanism fixing plate 1-6, and the pneumatic chuck 1-5 is connected with the driving device; the driving device is electrically connected with the electric cabinet 2;
the deburring mechanism comprises a reverse deburring mechanism 3 and a forward deburring mechanism 6; the reverse deburring mechanism 3 and the forward deburring mechanism 6 are fixed on the workpiece clamping driving mechanism 1 and are electrically connected with the electric cabinet 2;
the chamfering mechanism 7 comprises a chamfering mechanism underframe 7-1 and a chamfering device which is fixed on the chamfering mechanism underframe 7-1 and is used for chamfering the workpiece; the chamfering mechanism underframe 7-1 is fixed on the rack 4 and is positioned at the side edge of the workpiece clamping driving mechanism 1; the chamfering device is electrically connected with the electric cabinet 2.
The invention can provide the EPS turbine reshaping deburring machine, the equipment adopts the pneumatic chucks 1-5 as power sources for clamping the workpiece, the workpiece can be automatically clamped, and manual holding is omitted; the equipment adopts three motors to drive the workpiece to rotate, so that the deburring requirement of the whole circumferential direction of the turbine can be met; the equipment is provided with a reverse deburring mechanism 3 and a forward deburring mechanism 6, so that the deburring effect of the upper end surface and the lower end surface of the turbine can be ensured; the chamfering mechanism 7 can provide different feeding amounts according to the diameter of the turbine, and meets the chamfering requirements of turbines with different diameters.
The invention has high automation degree, reduces manual operation and increases working efficiency.
As shown in fig. 2, the driving device comprises a workpiece driving motor 1-1, a driving motor mounting plate 1-2, a speed reducer 1-3, a support column 1-7, a workpiece driving bearing chamber 1-8 and a chuck driving shaft 1-4;
one end of the supporting column 1-7 is fixed at four corners of the mechanism fixing plate 1-6 and extends downwards, the driving motor mounting plate 1-2 is fixedly connected with the other end of the supporting column 1-7, and the mechanism fixing plate 1-6 and the driving motor mounting plate 1-2 define a space;
the workpiece driving motor 1-1 is fixed at the lower end of the driving motor mounting plate 1-2, the speed reducer 1-3 is arranged in the space between the mechanism fixing plate 1-6 and the driving motor mounting plate 1-2, the workpiece driving motor 1-1 is electrically connected with the electric cabinet 2, the power input end of the speed reducer 1-3 is in transmission connection with the power output end of the workpiece driving motor 1-1, and the power output end of the speed reducer 1-3 is in transmission connection with the chuck driving shaft 1-4 through a workpiece driving bearing chamber 1-8 arranged at the upper end;
the chuck driving shaft 1-4 is in transmission connection with the pneumatic chuck 1-5.
As shown in fig. 3, the reverse deburring mechanism 3 comprises a reverse deburring chassis 3-1, a reverse deburring support frame 3-2, a reverse deburring front and back adjusting plate 3-3, a reverse deburring extending cylinder 3-4, an extending adjusting seat I3-5, a cylinder connecting plate I3-9, a motor fixing frame I3-10, a driving motor I3-11, a brush shaft I3-12, a rotary bearing chamber I3-13 and a brush wheel I3-14;
the reverse deburring underframe 3-1 is fixed on the workpiece drive bearing chamber 1-8; the reverse deburring support frame 3-2 is fixedly connected with the reverse deburring underframe 3-1, the reverse deburring front and back adjusting plate 3-3 is arranged on the reverse deburring underframe 3-1, the reverse deburring extending cylinder 3-4 is fixed on the reverse deburring front and back adjusting plate 3-3, and the extending adjusting seat I3-5 is connected with the output end of the reverse deburring extending cylinder 3-4;
the automatic deburring device comprises a cylinder connecting plate I3-9, a motor fixing frame I3-10, a driving motor I3-11, a rotary bearing chamber I3-13, a brush shaft I3-12, a brush wheel I3-14 and a motor fixing frame I3-10, wherein the cylinder connecting plate I3-9 is connected with the output end of a reverse deburring extending cylinder 3-4;
the reverse deburring extending cylinder 3-4 and the driving motor I3-11 are electrically connected with the electric cabinet 2.
The device also comprises a locking frame I3-6, an adjusting rod I3-7 and a limiting frame I3-8;
locking frame I3-6 is fixed on stretching out regulation seat I3-5, and is located the upper end that the cylinder 3-4 is stretched out in the reverse burring, and spacing I3-8 is fixed in the upper end of cylinder connecting plate I3-9, and is at the same horizontal plane with locking frame I3-6, adjusts pole I3-7 and locking frame I3-6, spacing I3-8 threaded connection.
As shown in FIG. 4, the forward deburring mechanism 6 in the embodiment comprises a forward deburring base frame 6-1, a forward deburring support frame 6-2, a forward deburring front and rear adjusting plate 6-3, a forward deburring extension cylinder 6-4, an extension adjusting seat II 6-5, a cylinder connecting plate II 6-9, a motor fixing frame II 6-10, a driving motor II 6-11, a brush shaft II 6-12, a rotary bearing chamber II 6-13 and a brush wheel II 6-14;
the forward deburring chassis 6-1 is fixed on the workpiece drive bearing chamber 1-8 and is arranged opposite to the reverse deburring chassis 3-1; the forward deburring support frame 6-2 is fixedly connected with the forward deburring underframe 6-1, the forward deburring front and rear adjusting plate 6-3 is arranged on the forward deburring underframe 6-1, the forward deburring extending cylinder 6-4 is fixed on the forward deburring front and rear adjusting plate 6-3, and the extending adjusting seat II 6-5 is connected with the output end of the forward deburring extending cylinder 6-4;
the air cylinder connecting plate II 6-9 is connected with the output end of the forward deburring extending air cylinder 6-4, the motor fixing frame II 6-10 is fixed on the air cylinder connecting plate II 6-9, the driving motor II 6-11 is fixed on the motor fixing frame II 6-10, the rotary bearing chamber II 6-13 is fixed on the motor fixing frame II 6-10 and is positioned right ahead of the power output end of the driving motor II 6-11, the brush shaft II 6-12 is arranged in the rotary bearing chamber II 6-13 in a penetrating mode and is connected in a rotating mode, one end of the brush shaft II 6-12 is connected with the power output end of the driving motor II 6-11, and the other end of the brush shaft II 6-14 is connected;
the forward deburring extending cylinder 6-4 and the driving motor II 6-11 are electrically connected with the electric cabinet 2.
The device also comprises a locking frame II 6-6, an adjusting rod II 6-7 and a limiting frame II 6-8;
the locking frame II 6-6 is fixed on the extending adjusting seat II 6-5 and located at the upper end of the forward deburring extending cylinder 6-4, the limiting frame II 6-8 is fixed at the upper end of the cylinder connecting plate II 6-9 and located on the same horizontal plane with the locking frame II 6-6, and the adjusting rod II 6-7 is in threaded rotating connection with the locking frame II 6-6 and the limiting frame I6-8.
In another embodiment: as shown in fig. 5, the second forward deburring chassis 8-1 is connected with the second forward deburring support frame 8-2 by bolts; the second forward deburring front and rear adjusting plate 8-3 is connected with the second forward deburring extension cylinder 8-4 through a bolt; the second forward deburring front and rear adjusting plate 8-3 is connected with the second forward deburring support frame 8-2 through a bolt; the second extension adjusting seat II 8-5 is connected with a second forward deburring extension cylinder 8-4 through a bolt; the second locking frame II 8-6 is connected with the second extension adjusting seat II 8-5 through a bolt; the second adjusting rod II 8-7 is connected with the second locking frame II 8-6 through threads; the second cylinder connecting plate II 8-9 is connected with the second forward deburring extending cylinder 8-4 through a bolt; the second limiting frame II 8-8 is connected with a second cylinder connecting plate II 8-9 through a bolt; the second motor fixing frame II 8-10 is connected with the second air cylinder connecting plate II 8-9 through a bolt; the second driving motor II 8-11 is connected with the second motor fixing frame II 8-10 through a bolt; the second rotary bearing chamber II 8-13 is connected with a second motor fixing frame II 8-10 through a bolt; the second brush wheel II 8-14 is tightly connected with the second brush shaft II 8-12 through jackscrews; the second brush shaft II 8-12 is in key connection with the second synchronous belt wheel I8-16; the second driving motor II 8-11 is connected with the second synchronous belt wheel II 8-15 through a key; the second synchronous belt wheels I8-16 are connected with the second synchronous belt wheels II 8-15 through synchronous belts.
As shown in fig. 6: the chamfering device in the embodiment comprises a position moving device and a chamfering machine;
the chamfering machine comprises a pneumatic motor mounting frame 7-14, a pneumatic motor 7-13, a chamfering bearing chamber 7-17, a milling cutter mounting shaft 7-18 and a milling cutter 7-19; the pneumatic motor mounting frames 7-14 are fixed on the position moving device; the pneumatic motor 7-13 is vertically fixed on a pneumatic motor mounting rack 7-14, the output end of the pneumatic motor faces downwards and is connected with the power input end of the chamfer bearing chamber 7-17, the power output end of the chamfer bearing chamber 7-17 is in transmission connection with the milling cutter mounting shaft 7-18, and the milling cutter 7-19 is detachably connected with the milling cutter mounting shaft 7-18;
the pneumatic motors 7-13 are electrically connected with the electric cabinet 2.
The position moving device comprises a servo motor 7-2 fixed on the lower end face of a chassis 7-1 of the chamfering mechanism, an advancing guide rail 7-23 on the upper end face, a floating joint 7-3, an advancing push plate 7-4, an advancing bottom plate 7-5, a spring base 7-6, a guide connecting plate 7-7, a guide shaft 7-8, a linear bearing chamber 7-9, an upper and lower adjusting bottom plate 7-10, an upper and lower adjusting bracket 7-11, an upper and lower adjusting bolt 7-12, an upper and lower sliding plate 7-16, a left and right adjusting bracket 7-20, a front and rear adjusting bracket 7-21 and a following block 7-22;
the forward push plate 7-4 is L-shaped, the floating joint 7-3 is arranged on the inner side of the vertical section of the forward push plate 7-4, and the other end of the floating joint is fixedly connected with the servo motor 7-2;
the transverse section of the advancing push plate 7-4 is fixedly connected with the upper surface of an advancing bottom plate 7-5, the advancing bottom plate is arranged on the upper side of the guide rail 7-23, and the lower surface of the advancing bottom plate is in sliding connection with the guide rail 7-23;
the spring base 7-6 is fixed on the upper surface of the advancing bottom plate 7-5, the guide connecting plate 7-7 is elastically connected with the spring base 7-6 through a spring, the linear bearing chamber 7-9 is fixed on the upper surface of the advancing bottom plate 7-5 and is positioned between the spring base 7-6 and the chamfering machine, one end of the guide shaft 7-8 is fixedly connected with the guide connecting plate 7-7, and the other end of the guide shaft passes through the linear bearing chamber 7-9 and is fixedly connected with the upper adjusting plate 7-10 and the lower adjusting plate 7-10;
the upper and lower adjusting brackets 7-11 are fixed above the upper and lower adjusting plates 7-10, threaded holes are arranged on the upper and lower adjusting brackets 7-11, upper and lower adjusting bolts 7-12 penetrate through the threaded holes to be connected with upper and lower sliding plates 7-16, the upper and lower sliding plates 7-16 are connected with the upper and lower adjusting plates 7-10 in a sliding manner and fixed on the surfaces of the upper and lower sliding plates 7-16, which are opposite to the upper and lower adjusting plates 7-10;
the left and right adjusting frames 7-20 are fixed on the lower end surfaces of the upper and lower sliding plates 7-16, the front and rear adjusting frames 7-21 are fixed on the lower ends of the left and right adjusting frames 7-20, the shape following blocks 7-22 are fixed on the side ends of the front and rear adjusting frames 7-21, and the positions of the shape following blocks correspond to the positions of the milling cutters 7-19;
the servo motor 7-2 is electrically connected with the electric cabinet 2.
The invention provides an EPS turbine reshaping deburring machine. The equipment adopts the pneumatic chuck as a power source for clamping the workpiece, can automatically clamp the workpiece and avoids manual holding; the equipment adopts three motors to drive the workpiece to rotate, so that the deburring requirement of the whole circumferential direction of the turbine can be met; the equipment is provided with two sets of deburring mechanisms in a forward direction and a reverse direction, so that the deburring effect of the upper end surface and the lower end surface of the turbine can be ensured; the power source of the back-and-forth movement of the chamfering mechanism is a servo electric cylinder, different feeding amounts can be provided according to the diameter of the turbine, and the deburring requirement of turbines with different diameters is met.
The EPS turbine reshaping deburring machine adopts the technical scheme that: the automatic deburring machine is composed of a workpiece clamping driving mechanism 1, a PLC (programmable logic controller) electrical control box 2, a reverse deburring mechanism 3, a rack 4, a touch screen control panel 5, a forward deburring mechanism 6 and an automatic chamfering mechanism 7. The piece clamping driving mechanism 1 is connected with the frame 4 through a bolt group; the PLC electrical control box 2 is connected with the touch screen control panel 5 through a data bus; the forward deburring mechanism 6 is connected with the rack 4 through a bolt group; the reverse deburring mechanism 3 is connected with the rack 4 through a bolt group; the automatic chamfering mechanism 7 is respectively connected with the touch screen control panel 5 and the PLC electric control box 2 through data lines.
In the aspect of electrical control, a PLC and a touch screen are adopted for control, and a servo electric cylinder and a cylinder are adopted as power sources and are responsible for all operation instructions and implementation of equipment.
The gain effect of the invention is as follows:
structurally: the equipment is provided with a positive deburring mechanism and a negative deburring mechanism, so that the deburring effect of the upper end surface and the lower end surface of the turbine is ensured; the equipment adopts the pneumatic chucks 1-5 as a power source for clamping the workpiece, manual hand-held machining is omitted, and deburring efficiency and equipment safety are improved; the equipment is provided with an automatic chamfering mechanism which can automatically chamfer the end face of the turbine; the touch screen is used as a manual interface, so that the operation is simplified, and meanwhile, the setting of operation data is more flexible, and the processing requirements of different products can be met.
The half part of the equipment frame is welded in a frame mode, so that the stability of the equipment in the deburring process is ensured; the upper half part of the frame 4 is protected by metal plates, so that the appearance is attractive, and the whole weight of the equipment is reduced.
In terms of control: the servo electric cylinder is used as a power source for the chamfering mechanism to move back and forth, and the deburring requirement of workpieces with different diameters is met.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (8)
- An EPS turbine shaping deburring machine is characterized by comprisingA frame (4);the control panel (5), the control panel (5) is fixed on one side of the frame (4);the electric cabinet (2) is electrically connected with the control panel (5), and the electric cabinet (2) is fixed on the other side of the rack (4);the workpiece clamping driving mechanism (1), the workpiece clamping driving mechanism (1) comprises a driving device, a mechanism fixing plate (1-6) and a pneumatic chuck (1-5); the mechanism fixing plate (1-6) is fixed on the frame (4), the driving device is fixed below the mechanism fixing plate (1-6), and the pneumatic chuck (1-5) is connected with the driving device; the driving device is electrically connected with the electric cabinet (2);the deburring mechanism comprises a reverse deburring mechanism (3) and a forward deburring mechanism (6); the reverse deburring mechanism (3) and the forward deburring mechanism (6) are fixed on the workpiece clamping driving mechanism (1) and are electrically connected with the electric cabinet (2);the chamfering mechanism (7) comprises a chamfering mechanism underframe (7-1) and a chamfering device which is fixed on the chamfering mechanism underframe (7-1) and is used for chamfering the workpiece; the chamfering mechanism underframe (7-1) is fixed on the rack (4) and is positioned at the side edge of the workpiece clamping driving mechanism (1); the chamfering device is electrically connected with the electric cabinet (2).
- 2. The EPS turbine reshaping deburring machine of claim 1, characterized in that said driving device comprises a workpiece driving motor (1-1), a driving motor mounting plate (1-2), a speed reducer (1-3), a support column (1-7), a workpiece driving bearing chamber (1-8) and a chuck driving shaft (1-4);one end of each supporting column (1-7) is fixed at four corners of the mechanism fixing plate (1-6) and extends downwards, the driving motor mounting plate (1-2) is fixedly connected with the other end of each supporting column (1-7), and the mechanism fixing plate (1-6) and the driving motor mounting plate (1-2) define a space;the workpiece driving motor (1-1) is fixed at the lower end of the driving motor mounting plate (1-2), the speed reducer (1-3) is arranged in the space between the mechanism fixing plate (1-6) and the driving motor mounting plate (1-2), the workpiece driving motor (1-1) is electrically connected with the electric cabinet (2), the power input end of the speed reducer (1-3) is in transmission connection with the power output end of the workpiece driving motor (1-1), and the power output end of the speed reducer (1-3) is in transmission connection with the chuck driving shaft (1-4) through a workpiece driving bearing chamber (1-8) arranged at the upper end;the chuck driving shaft (1-4) is in transmission connection with the pneumatic chuck (1-5).
- 3. The EPS turbine reshaping deburring machine as claimed in claim 2, wherein the reverse deburring mechanism (3) comprises a reverse deburring base frame (3-1), a reverse deburring support frame (3-2), a reverse deburring front and rear adjusting plate (3-3), a reverse deburring extending cylinder (3-4), an extending adjusting seat I (3-5), a cylinder connecting plate I (3-9), a motor fixing frame I (3-10), a driving motor I (3-11), a brush shaft I (3-12), a rotary bearing chamber I (3-13) and a brush wheel I (3-14);the reverse deburring underframe (3-1) is fixed on a workpiece driving bearing chamber (1-8); the reverse deburring support frame (3-2) is fixedly connected with the reverse deburring underframe (3-1), the reverse deburring front and back adjusting plate (3-3) is arranged on the reverse deburring underframe (3-1), the reverse deburring extending cylinder (3-4) is fixed on the reverse deburring front and back adjusting plate (3-3), and the extending adjusting seat I (3-5) is connected with the output end of the reverse deburring extending cylinder (3-4);the air cylinder connecting plate I (3-9) is connected with the output end of the reverse deburring extending air cylinder (3-4), the motor fixing frame I (3-10) is fixed on the air cylinder connecting plate I (3-9), the driving motor I (3-11) is fixed on the motor fixing frame I (3-10), the rotating bearing chamber I (3-13) is fixed on the motor fixing frame I (3-10) and located right in front of the power output end of the driving motor I (3-11), the hairbrush shaft I (3-12) penetrates through the rotating bearing chamber I (3-13) and is rotatably connected, one end of the hairbrush shaft I is connected with the power output end of the driving motor I (3-11), and the other end of the hairbrush shaft I (3-14) is connected with the brush wheel I (3-14);the reverse deburring extending cylinder (3-4) and the driving motor I (3-11) are electrically connected with the electric cabinet (2).
- 4. The EPS turbine reshaping deburring machine as claimed in claim 3, further comprising a locking frame I (3-6), an adjusting rod I (3-7) and a limiting frame I (3-8);the locking frame I (3-6) is fixed on the extension adjusting seat I (3-5) and located at the upper end of the reverse deburring extension cylinder (3-4), the limiting frame I (3-8) is fixed at the upper end of the cylinder connecting plate I (3-9) and located on the same horizontal plane with the locking frame I (3-6), and the adjusting rod I (3-7) is in threaded rotation connection with the locking frame I (3-6) and the limiting frame I (3-8).
- 5. The EPS turbine reshaping deburring machine of claim 2, wherein the forward deburring mechanism (6) comprises a forward deburring base frame (6-1), a forward deburring support frame (6-2), a forward deburring front and rear adjusting plate (6-3), a forward deburring extending cylinder (6-4), an extending adjusting seat II (6-5), a cylinder connecting plate II (6-9), a motor fixing frame II (6-10), a driving motor II (6-11), a brush shaft II (6-12), a rotary bearing chamber II (6-13) and a brush wheel II (6-14);the forward deburring underframe (6-1) is fixed on the workpiece drive bearing chamber (1-8) and is arranged opposite to the reverse deburring underframe (3-1); the forward deburring support frame (6-2) is fixedly connected with the forward deburring underframe (6-1), the forward deburring front-back adjusting plate (6-3) is arranged on the forward deburring underframe (6-1), the forward deburring extension cylinder (6-4) is fixed on the forward deburring front-back adjusting plate (6-3), and the extension adjusting seat II (6-5) is connected with the output end of the forward deburring extension cylinder (6-4);the air cylinder connecting plate II (6-9) is connected with the output end of the forward deburring extending air cylinder (6-4), the motor fixing frame II (6-10) is fixed on the air cylinder connecting plate II (6-9), the driving motor II (6-11) is fixed on the motor fixing frame II (6-10), the rotary bearing chamber II (6-13) is fixed on the motor fixing frame II (6-10) and is positioned right in front of the power output end of the driving motor II (6-11), the hairbrush shaft II (6-12) is arranged in the rotary bearing chamber II (6-13) in a penetrating mode and is connected in a rotating mode, one end of the hairbrush shaft II (6-12) is connected with the power output end of the driving motor II (6-11), and the other end of the hairbrush shaft II (6-14) is connected with the brush wheel II (6-14);the forward deburring extending cylinder (6-4) and the driving motor II (6-11) are electrically connected with the electric cabinet (2).
- 6. The EPS turbine reshaping deburring machine of claim 5, further comprising a locking frame II (6-6), an adjusting rod II (6-7) and a limiting frame II (6-8);the locking frame II (6-6) is fixed on the extension adjusting seat II (6-5) and located at the upper end of the forward deburring extension air cylinder (6-4), the limiting frame II (6-8) is fixed at the upper end of the air cylinder connecting plate II (6-9) and located on the same horizontal plane with the locking frame II (6-6), and the adjusting rod II (6-7) is in threaded rotation connection with the locking frame II (6-6) and the limiting frame II (6-8).
- 7. The EPS turbine shaping deburring machine of claim 1 wherein said chamfering means comprises a position shifting means and a chamfering machine;the chamfering machine comprises a pneumatic motor mounting frame (7-14), a pneumatic motor (7-13), a chamfering bearing chamber (7-17), a milling cutter mounting shaft (7-18) and a milling cutter (7-19); the pneumatic motor mounting rack (7-14) is fixed on the position moving device; the pneumatic motor (7-13) is vertically fixed on the pneumatic motor mounting frame (7-14), the output end of the pneumatic motor faces downwards and is connected with the power input end of the chamfer bearing chamber (7-17), the power output end of the chamfer bearing chamber (7-17) is in transmission connection with the milling cutter mounting shaft (7-18), and the milling cutter (7-19) is detachably connected with the milling cutter mounting shaft (7-18);the pneumatic motors (7-13) are electrically connected with the electric cabinet (2).
- 8. The EPS turbine shaping deburring machine of claim 7, the position moving device comprises a servo motor (7-2) fixed on the lower end face of the chamfering mechanism chassis (7-1), an advancing guide rail (7-23) on the upper end face, a floating joint (7-3), an advancing push plate (7-4), an advancing bottom plate (7-5), a spring base (7-6), a guide connecting plate (7-7), a guide shaft (7-8), a linear bearing chamber (7-9), an up-and-down adjusting bottom plate (7-10), an up-and-down adjusting support (7-11), an up-and-down adjusting bolt (7-12), an up-and-down sliding plate (7-16), a left-and-right adjusting support (7-20), a front-and-back adjusting support (7-21) and a following block (7-22);the advancing push plate (7-4) is L-shaped, the floating joint (7-3) is arranged on the inner side of the vertical section of the advancing push plate (7-4), and the other end of the floating joint is fixedly connected with the servo motor (7-2);the transverse section of the advancing push plate (7-4) is fixedly connected with the upper surface of the advancing bottom plate (7-5), the advancing bottom plate is arranged on the upper side of the guide rail (7-23), and the lower surface of the advancing bottom plate is in sliding connection with the guide rail (7-23);the spring base (7-6) is fixed on the upper surface of the advancing bottom plate (7-5), the guide connecting plate (7-7) is elastically connected with the spring base (7-6) through a spring, the linear bearing chamber (7-9) is fixed on the upper surface of the advancing bottom plate (7-5) and is positioned between the spring base (7-6) and the chamfering machine, one end of the guide shaft (7-8) is fixedly connected with the guide connecting plate (7-7), and the other end of the guide shaft penetrates through the linear bearing chamber (7-9) and is fixedly connected with the upper and lower adjusting bottom plates (7-10);the upper and lower adjusting supports (7-11) are fixed above the upper and lower adjusting bottom plates (7-10), threaded holes are formed in the upper and lower adjusting supports (7-11), upper and lower adjusting bolts (7-12) penetrate through the threaded holes to be connected with the upper and lower sliding plates (7-16), the upper and lower sliding plates (7-16) are connected with the upper and lower adjusting bottom plates (7-10) in a sliding manner, and the upper and lower adjusting supports are fixed on the surfaces, opposite to the upper and lower adjusting bottom plates (7-10), of the upper and lower sliding plates (7-16);the left and right adjusting frames (7-20) are fixed on the lower end surfaces of the upper and lower sliding plates (7-16), the front and rear adjusting frames (7-21) are fixed on the lower ends of the left and right adjusting frames (7-20), the following blocks (7-22) are fixed on the side ends of the front and rear adjusting frames (7-21), and the positions of the following blocks correspond to the positions of the milling cutters (7-19);the servo motor (7-2) is electrically connected with the electric cabinet (2).
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| CN201921078626.9U CN210189297U (en) | 2019-07-11 | 2019-07-11 | EPS turbine shaping deburring machine |
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| CN201921078626.9U CN210189297U (en) | 2019-07-11 | 2019-07-11 | EPS turbine shaping deburring machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110303403A (en) * | 2019-07-11 | 2019-10-08 | 吉林瑞铭机电设备有限公司 | EPS turbine integer deburring machine |
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2019
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110303403A (en) * | 2019-07-11 | 2019-10-08 | 吉林瑞铭机电设备有限公司 | EPS turbine integer deburring machine |
| CN110303403B (en) * | 2019-07-11 | 2024-02-13 | 吉林瑞铭机电设备有限公司 | EPS turbine integer deburring machine |
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