CN210183800U

CN210183800U - Plug-in machine

Info

Publication number: CN210183800U
Application number: CN201920691638.2U
Authority: CN
Inventors: Zhongchao Peng; 彭忠超; Weibo Zhou; 周伟波; Huan Huang; 黄欢; Xiang Shi; 施翔; Ling Zhu; 朱灵; Shunwang Yang; 杨顺旺; Guisen Liang; 梁桂森; Zhitong Liu; 刘志通
Original assignee: Zhuhai Jierui Technology Co Ltd
Current assignee: Zhuhai Jierui Technology Co Ltd
Priority date: 2019-05-15
Filing date: 2019-05-15
Publication date: 2020-03-24
Anticipated expiration: 2029-05-15

Abstract

The utility model discloses an inserter aims at providing a simple structure, and the higher inserter that can guarantee production machining precision of efficiency. The utility model discloses a chassis (1), location feeding mechanism (2) and plug-in components mechanism (3) are all fixed to be set up on chassis (1), plug-in components mechanism (3) with location feeding mechanism (2) cooperate. The utility model discloses be applied to the technical field of plug-in components machine.

Description

Plug-in machine

Technical Field

The utility model relates to a plug-in components machine.

Background

With the rapid development of electronic technology, electronic products are used more and more widely, and the PCB is indispensable as an important component part thereof. The plug-in machine is a mechanical device for inserting various components into the designated positions of the PCB. In the working process of the component inserter, the electronic components to be inserted are generally conveyed to corresponding positions one by one, and then the electronic components are inserted on the PCB by the inserting device of the component inserter. At present, the existing component inserter in the market generally transports electronic components to be inserted one by using a conveying device or by using a pipeline type conveying method, and then the electronic components are clamped by an inserting device for inserting. Therefore, a component inserter with simple structure and high production efficiency is needed, and the production and processing precision can be ensured.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the technical problem that overcome prior art not enough, provide a simple structure, the higher plug-in components machine that can guarantee production machining precision of efficiency.

The utility model adopts the technical proposal that: the utility model discloses it includes chassis, location feeding mechanism and plug-in components mechanism, location feeding mechanism with plug-in components mechanism is all fixed to be set up on the chassis, plug-in components mechanism with location feeding mechanism cooperatees.

Further, plug-in components mechanism includes circumference rotary device, air pressure control device, ann inserts module and vision subassembly, circumference rotary device includes base, connecting seat and bearing box, be provided with the hollow shaft on the bearing box, ann inserts the module setting and is in the hollow shaft lower extreme, air pressure control device sets up on the connecting seat and be close to the connecting seat with the junction that the bearing box is connected, on the base with air pressure control device is last to be provided with continuous intake pipe, air pressure control device is last still be provided with the outlet duct that the hollow shaft links to each other, the hollow shaft does as the main trachea ann inserts the module and provides atmospheric pressure power, the vision subassembly is fixed to be set up on the bearing box and with ann inserts the module cooperation.

Further, the inserting module comprises a connecting piece arranged at the lower end of the hollow shaft in a sliding manner, a limiting piece fixedly arranged on the lower end face of the hollow shaft and a plurality of inserting components arranged on the connecting piece in a sliding manner, each inserting component comprises a connecting pipe, a connecting block, a hollow connecting rod, a quick-change connector, an inserting device and a bolt, one end of each connecting pipe penetrates through the limiting piece and is connected with the bottom end of the hollow shaft, the other end of each connecting pipe is connected with the connecting block, one end of each connecting rod is connected and matched with the connecting block, the other end of each connecting rod is connected with one end of the quick-change connector, the inserting device is connected with the other end of the quick-change connector, the bolt is movably arranged on a through hole of the connecting block, the connecting rod penetrates through a through hole vertically arranged on, the bolt is matched with the ring groove arranged on the connecting piece.

Further, the inserting device comprises a clamping jaw air cylinder and a clamping jaw, and the clamping jaw air cylinder is matched with the clamping jaw in a transmission mode.

Further, location feeding mechanism includes bottom plate, left branch strut, right branch strut, drive module, jacking subassembly and setting element, the vertical setting of left branch strut and right branch strut is in on the bottom plate, the setting element sets up on the bottom plate, the jacking subassembly slides and sets up on the bottom plate and with the setting element cooperatees, drive module sets up on left branch strut, the right branch strut, all be provided with spacing on left branch strut and the right branch strut.

Further, the drive module includes driving motor and drive chain, the inboard of left branch strut and the inboard symmetry of right branch strut are provided with drive chain, driving motor sets up on the right branch strut, drive chain with driving motor transmission cooperation.

Further, the jacking assembly comprises a driving device fixedly arranged on the bottom plate, a jacking plate matched with the driving device and a plurality of jacking columns fixedly arranged on the jacking plate, a square groove matched with the jacking plate is formed in the lower end face of the bottom plate, the jacking plate is arranged on the bottom plate in a sliding mode, and the jacking columns are in sliding fit with the left support frame and the right support frame.

Furthermore, a mounting seat is arranged on the positioning and feeding mechanism, and the plug-in mechanism is fixedly arranged on the mounting seat.

Further, still be provided with the aircraft bonnet on the chassis, be provided with control panel on the aircraft bonnet.

Further, the lower end of the underframe is provided with a supporting ground foot.

The utility model has the advantages that: the positioning and feeding mechanism and the plug-in mechanism are both fixedly arranged on the bottom frame, and the plug-in mechanism is matched with the positioning and feeding mechanism. The positioning and feeding mechanism and the plug-in mechanism are integrated, the machining efficiency is effectively improved, the structure is simple and reasonable, and the plug-in mechanism is provided with the detection device, so that the accuracy of the plug-in position in the machining process can be guaranteed.

Drawings

Fig. 1 is a schematic perspective view of the present invention;

fig. 2 is a front view of the present invention;

fig. 3 is a top view of the present invention;

fig. 4 is a schematic perspective view of the insertion mechanism of the present invention;

fig. 5 is a schematic perspective view of the insertion module of the present invention;

fig. 6 is a schematic perspective view of the insertion assembly of the present invention;

fig. 7 is a schematic perspective view of the positioning and feeding mechanism of the present invention;

fig. 8 is a left side view of the positioning and feeding mechanism of the present invention;

fig. 9 is a schematic perspective view of the hood of the present invention after installation.

Detailed Description

As shown in fig. 1 to 9, in this embodiment, the device includes a base frame 1, a positioning feeding mechanism 2 and a plug-in mechanism 3, wherein the positioning feeding mechanism 2 and the plug-in mechanism 3 are both fixedly disposed on the base frame 1, and the plug-in mechanism 3 is matched with the positioning feeding mechanism 2. When the positioning and feeding mechanism works, the positioning and feeding mechanism is matched with the plug-in mechanism, the positioning and feeding mechanism conveys the tray bearing the electronic element to be inserted to a position beneficial to clamping of the plug-in mechanism, the clamping of the plug-in mechanism is facilitated, the movement action of the plug-in mechanism can be reduced, and the working efficiency is effectively improved.

In this embodiment, the insertion mechanism 3 includes a circumferential rotation device 31, an air pressure control device 32, an insertion module 33 and a vision assembly 34, the circumferential rotation device 31 comprises a base 311, a connecting seat 312 and a carrying box 313, a hollow shaft 314 is arranged on the carrying box 313, the inserting module 33 is arranged at the lower end of the hollow shaft 314, the pneumatic control device 32 is disposed on the connecting base 312 near the connection between the connecting base 312 and the carrying case 313, an air inlet pipe connected with the air pressure control device 32 is arranged on the base 311, an air outlet pipe connected with the hollow shaft 314 is also arranged on the air pressure control device 32, the hollow shaft 314 serves as a main air pipe to provide pneumatic power for the insertion module 33, and the vision component 34 is fixedly arranged on the carrying box 313 and is matched with the insertion module 33. Circumference rotary device is by the base, connecting seat and bearing box triplex, the connecting seat head and the tail respectively with the base with bear the weight of the articulated machining range that can form an overlay type of case, through air pressure control device control air pressure, the air current gets into air pressure control device by the intake pipe, carry the hollow shaft by the outlet duct after adjusting again, the lower extreme of hollow shaft is connected with the module of placeeing, so the module of placeeing can obtain drive power, the realization is placeed the action of placeeing, the position that the module of placeeing should act when the vision subassembly is used for surveying the during operation, for the module of placeeing provides the field of vision, guarantee the accuracy of work.

In this embodiment, the inserting module 33 includes a connecting member 331 slidably disposed at the lower end of the hollow shaft 314, a retaining member 332 fixedly disposed at the lower end surface of the hollow shaft 314, and a plurality of inserting components 333 slidably disposed on the connecting member 331, the inserting components 333 include a connecting tube 3331, a connecting block 3332, a hollow connecting rod 3333, a quick-change connector 3334, an inserting device 3335, and a pin 3336, one end of the connecting tube 3331 passes through the retaining member 3332 and is connected to the lower end of the hollow shaft 314, the other end of the connecting tube 3331 is connected to the connecting block 3332, one end of the connecting rod 3333 is connected to the connecting block 3332, the other end of the connecting rod 3333 is connected to one end of the quick-change connector 3334, the inserting device 3335 is connected to the other end of the quick-change connector 3334, and the pin 3336 is movably disposed on a through hole of the connecting block 33, the connecting rod 3333 passes through a through hole vertically formed on the connecting member 331 and is in sliding fit with the connecting member 331, and the latch 336 is in fit with a ring groove formed on the connecting member 331. When the connecting piece works, the bolt arranged on the through hole of the connecting block extends out to one side close to the connecting piece, the connecting block is hung on the connecting piece through the matching of the bolt and the ring groove on the connecting piece, so that the up-and-down movement of the inserting component is limited, and when the connecting piece slides up and down, the whole inserting component is driven to move up and down; the limiting piece is provided with eight connecting holes which are arranged in a concentrated mode, the limiting piece limits the position of the connecting piece to ensure that the connecting piece can slide at a proper position, and the limiting piece also serves as a sealing piece to ensure that air flow is not leaked; the connecting piece is provided with two mounting modules which are consistent up and down, each module is provided with four vertical hole sleeves, each vertical hole sleeve is provided with a hole shaft, and a sliding clamping groove is arranged in each hole shaft; the inserting assembly consists of a connecting block, a connecting pipe, a connecting rod, a quick-change connector, an inserting device and a bolt, the upper end of the connecting rod is connected with the lower end of the connecting block, the lower end of the connecting rod is connected with the upper end of the quick-change connector, the upper end of the inserting device is connected with the lower end of the quick-change connector, one end of the connecting pipe is connected with the hollow shaft through a connecting hole in a limiting part, and airflow sequentially flows through the hollow shaft, the connecting pipe, the connecting block, the connecting rod, the quick; the connecting rod passes through the slip draw-in groove and slides the setting on the connecting piece for whole the subassembly of placeeing also can only reciprocate for the connecting piece reciprocates, when the bolt was inserted on the annular of connecting piece, whole the subassembly of placeeing will follow the action of connecting piece and move.

In this embodiment, the insertion device 3335 includes a clamping jaw cylinder 33351 and a clamping jaw 33352, and the clamping jaw cylinder 33351 is in driving fit with the clamping jaw 33352. The clamping jaw air cylinder is used for driving the clamping jaw to clamp and loosen, and clamping and inserting work of the electronic element is achieved.

In this embodiment, location feeding mechanism 2 includes bottom plate 21, left branch strut 22, right branch strut 23, drive module 24, jacking subassembly 25 and setting element 26, left branch strut 22 and the vertical setting of right branch strut 22 are in on the bottom plate 21, setting element 26 sets up on the bottom plate 21, jacking subassembly 25 slides and sets up on the bottom plate 21 and with setting element 26 cooperatees, drive module 24 sets up on left branch strut 22, the right branch strut 23, all be provided with spacing 27 on left branch strut 22 and the right branch strut 23. The symmetry sets up the left branch strut and the right branch strut on the bottom plate and carries out the transmission through drive module, realize transporting the function of tray, the jacking subassembly is used for the lifting of tray, when the tray passes through drive module and transports certain specific distance on the support frame, the setting element acts on, with it matched with jacking subassembly begins to move, with tray jack-up, at the in-process of jack-up, spacing carries on spacingly to the tray, make it be in specific position, realize spacing function.

In this embodiment, the driving module 24 includes a driving motor 241 and a transmission chain 242, the transmission chain 242 is symmetrically disposed on the inner side of the left supporting frame 22 and the inner side of the right supporting frame 23, the driving motor 241 is disposed on the right supporting frame 23, and the transmission chain 242 is in transmission fit with the driving motor 241. The transmission chains symmetrically arranged on the left support frame and the right support frame play a role in bearing the tray, the tray is placed on the transmission chains, and the transmission chains are driven by the driving motor to move, so that the tray is driven to move, and the transmission motion of the tray is realized.

In this embodiment, the jacking assembly 25 includes a driving device 251 fixedly disposed on the bottom plate 21, a jacking plate 252 matched with the driving device 251, and a plurality of jacking pillars 253 fixedly disposed on the jacking plate 252, a square groove adapted to the jacking plate 252 is disposed on the lower end surface of the bottom plate 21, the jacking plate 252 is slidably disposed on the bottom plate 21, and the jacking pillars 253 are slidably matched with the left support frame 22 and the right support frame 23. The driving device is fixedly arranged on the bottom plate and matched with the jacking plate, a square groove is formed in the bottom plate, the square groove is matched with the jacking plate, the jacking plate is in sliding fit with the bottom plate, when the jacking plate performs jacking motion, the driving device fixed on the bottom plate drives the jacking plate to perform ascending motion in the square groove, the jacking plate ascends to drive the jacking column to ascend, the top end of the jacking column jacks up materials, and therefore the jacking function is achieved.

In this embodiment, the positioning and feeding mechanism 2 is provided with an installation seat 4, and the plug-in mechanism 3 is fixedly arranged on the installation seat 4. The plug-in mechanism is arranged on the mounting seat, and the overall structure characteristics of the plug-in mechanism are combined, so that the machining process of the plug-in mechanism can meet the requirement of improving efficiency.

In this embodiment, a hood 5 is further disposed on the chassis 1, and a control panel 6 is disposed on the hood 5. The aircraft bonnet can protect whole mechanism to reduce the influence that receives external factor in the course of working, still has dirt-proof effect simultaneously, looks at from overall structure, and the outward appearance is more pleasing to the eye, still is provided with control panel on the aircraft bonnet for the aircraft bonnet has both played the guard action and has still made the aircraft bonnet have had the effect of operation simultaneously.

In this embodiment, the lower end of the base frame 1 is provided with a support foot 7. The supporting ground feet can enable the whole mechanism to be lifted to a certain height, and the mechanism is waterproof and rust-proof.

The utility model discloses a working process does: the tray bearing the electronic element to be inserted is placed on the positioning and feeding mechanism, the positioning and feeding mechanism conveys the tray to a corresponding position and then jacks up the tray, then the plug-in mechanism utilizes the visual component to detect the electronic element on the tray and clamps the electronic element, the vision component detects the PCB after clamping is completed, the plug-in mechanism moves after obtaining a processing position and releases the electronic element after inserting the electronic element to a required position, then the plug-in mechanism moves back to the upper part of the tray to prepare for next insertion work, and the content of the circulating work is repeatedly carried out according to the steps. The visual assembly simultaneously detects the electronic components on the tray, and when the electronic components are exhausted, a worker or a mechanism can be correspondingly prompted and responded.

The utility model discloses be applied to the technical field of plug-in components machine.

While the embodiments of the present invention have been described in terms of practical embodiments, they are not intended to limit the scope of the invention, and modifications of the embodiments and combinations with other embodiments will be apparent to those skilled in the art in light of the present description.

Claims

1. An inserter, characterized by: the automatic plug-in device comprises an underframe (1), a positioning feeding mechanism (2) and a plug-in mechanism (3), wherein the positioning feeding mechanism (2) and the plug-in mechanism (3) are fixedly arranged on the underframe (1), and the plug-in mechanism (3) is matched with the positioning feeding mechanism (2).

2. The component inserter of claim 1, wherein: the plug-in mechanism (3) comprises a circumferential rotating device (31), an air pressure control device (32), a plug-in module (33) and a visual component (34), the circumferential rotating device (31) comprises a base (311), a connecting seat (312) and a bearing box (313), a hollow shaft (314) is arranged on the bearing box (313), the plug-in module (33) is arranged at the lower end of the hollow shaft (314), the air pressure control device (32) is arranged on the connecting seat (312) and is close to the connecting part of the connecting seat (312) and the bearing box (313), an air inlet pipe connected with the air pressure control device (32) is arranged on the base (311), an air outlet pipe connected with the hollow shaft (314) is further arranged on the air pressure control device (32), and the hollow shaft (314) serves as a main air pipe to provide air pressure power for the plug-in module (33), the visual component (34) is fixedly arranged on the bearing box (313) and is matched with the inserting module (33).

3. The component inserter of claim 2, wherein: the inserting module (33) comprises a connecting piece (331) which is arranged at the lower end of the hollow shaft (314) in a sliding manner, a limiting piece (332) which is fixedly arranged on the lower end face of the hollow shaft (314), and a plurality of inserting components (333) which are arranged on the connecting piece (331) in a sliding manner, wherein each inserting component (333) comprises a connecting pipe (3331), a connecting block (3332), a hollow connecting rod (3333), a quick-change connector (3334), an inserting device (3335) and a bolt (3336), one end of each connecting pipe (3331) penetrates through the limiting piece (332) to be connected with the bottom end of the hollow shaft (314), the other end of each connecting pipe (3331) is connected with the connecting block (3332), one end of each connecting rod (3333) is connected and matched with the connecting block (3332), the other end of each connecting rod (3333) is connected with one end of the quick-change connector (3334), and the inserting device (3335) is connected with the other end, bolt (3336) activity sets up on the through-hole of connecting block (3332), connecting rod (3333) pass vertical setting and are in through-hole on connecting piece (331) and with connecting piece (331) sliding fit, bolt (3336) with set up ring groove cooperation on connecting piece (331).

4. A component inserter according to claim 3 wherein: the inserting device (3335) comprises a clamping jaw air cylinder (33351) and a clamping jaw (33352), and the clamping jaw air cylinder (33351) is in transmission fit with the clamping jaw (33352).

5. The component inserter of claim 1, wherein: location feeding mechanism (2) include bottom plate (21), left branch strut (22), right branch strut (23), drive module (24), jacking subassembly (25) and setting element (26), left branch strut (22) with right branch strut (23) vertical setting is in on bottom plate (21), setting element (26) set up on bottom plate (21), jacking subassembly (25) slide to set up on bottom plate (21) and with setting element (26) cooperate, drive module (24) set up left branch strut (22) right branch strut (23) is last, left branch strut (22) with all be provided with spacing (27) on right branch strut (23).

6. The component inserter of claim 5, wherein: the drive module (24) includes driving motor (241) and drive chain (242), the inboard of left branch strut (22) with the inboard symmetry of right branch strut (23) is provided with drive chain (242), driving motor (241) set up on right branch strut (23), drive chain (242) with driving motor (241) transmission cooperation.

7. The component inserter of claim 5, wherein: the jacking assembly (25) comprises a driving device (251) fixedly arranged on the bottom plate (21), a jacking plate (252) matched with the driving device (251) and a plurality of jacking columns (253) fixedly arranged on the jacking plate (252), a square groove matched with the jacking plate (252) is formed in the lower end face of the bottom plate (21), the jacking plate (252) is arranged on the bottom plate (21) in a sliding mode, and the jacking columns (253) are in sliding fit with the left support frame (22) and the right support frame (23).

8. The component inserter of claim 1, wherein: the positioning and feeding mechanism (2) is provided with a mounting seat (4), and the plug-in mechanism (3) is fixedly arranged on the mounting seat (4).

9. The component inserter of claim 1, wherein: still be provided with aircraft bonnet (5) on chassis (1), be provided with control panel (6) on aircraft bonnet (5).

10. The component inserter of claim 1, wherein: the lower end of the base frame (1) is provided with a supporting ground foot (7).