CN210182722U - Waterproof dustproof prefabricated cable connector of quick coupling - Google Patents

Waterproof dustproof prefabricated cable connector of quick coupling Download PDF

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Publication number
CN210182722U
CN210182722U CN201921212129.3U CN201921212129U CN210182722U CN 210182722 U CN210182722 U CN 210182722U CN 201921212129 U CN201921212129 U CN 201921212129U CN 210182722 U CN210182722 U CN 210182722U
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China
Prior art keywords
socket
prefabricated
plug
core
shell
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CN201921212129.3U
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Chinese (zh)
Inventor
Anming Zhang
张安明
Yuanyuan Zhang
张媛媛
Guo'an Zhan
詹国安
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Xuzhou Weika Electronic Control Technology Co Ltd
Shanghai Hualun Instruments & Electronics Co Ltd
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Xuzhou Weika Electronic Control Technology Co Ltd
Shanghai Hualun Instruments & Electronics Co Ltd
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Priority to CN201921212129.3U priority Critical patent/CN210182722U/en
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Abstract

The utility model relates to a quick coupling waterproof dustproof prefabricated cable connector, which comprises a connector and a prefabricated plug or a prefabricated socket, wherein the prefabricated plug is provided with a plug shell, a plug core and a coupling ring; the prefabricated socket is provided with a socket shell and a socket core, and the socket core is sleeved on the inner side of the socket shell; the prefabricated socket is provided with a prefabricated movable socket, and a socket shell of the prefabricated movable socket is set as a three-clamping-groove movable socket shell; the cable is provided with a sheath and a wire core, the wire core is arranged in the sheath, and the wire core is connected with the plug core or the socket core; one end of the cladding body is connected with the connector in an injection molding and integral forming mode, and the other end of the cladding body is connected with the cable in an injection molding and integral forming mode; and the sealing grease is arranged at the joint of the cladding body and the wire sheath. The utility model discloses an use waterproof dustproof prefabricated cable connector of quick coupling, to the healthy harmless of workman when reaching the manufacturing, have good anti vibration and waterproof dirt resistance's purpose during the use.

Description

Waterproof dustproof prefabricated cable connector of quick coupling
Technical Field
The utility model relates to a connector, in particular to waterproof dustproof prefabricated cable connector of quick coupling.
Background
During the use of the cable, the cable is often required to be connected, and a connector is usually used for connection. Under severe outdoor environmental conditions, the cable connector is required to have good vibration resistance, water resistance and dust resistance. The common connection method of the connector and the cable on the market at present is welding connection, and the method has the following defects:
1. the environment is polluted, and the health of operators is not good;
2. the cable port is manually clamped, and after the cable port is exposed to sunlight and rain in the field, gaps are easy to loosen, dust, water and oil can be invaded, electrical faults are caused, and even personal casualty accidents are caused.
In order to overcome the above disadvantages, a prefabricated cable pressing line is also adopted, however, under severe environmental conditions, the prefabricated cable is easy to crack after being used for a period of time, so that the vibration resistance, the water resistance and the dust resistance of the cable are poor.
SUMMERY OF THE UTILITY MODEL
The utility model provides a waterproof dustproof prefabricated cable connector of quick coupling to it is poor to realize solving manual clamping, welding cable port security, and the cable uses the poor problem of reliability.
In order to achieve the above object, the utility model provides a waterproof dustproof prefabricated cable connector of quick coupling, it includes:
a quick-coupling waterproof dustproof prefabricated cable connector is characterized by comprising: the connector comprises a prefabricated plug and/or a prefabricated socket, wherein the prefabricated plug is provided with a plug shell, a plug core and a coupling ring, the plug core is sleeved on the inner side of the plug shell, and the coupling ring is sleeved on the outer side of the plug shell; the prefabricated socket is provided with a socket shell and a socket core, and the socket core is sleeved on the inner side of the socket shell;
the prefabricated socket is provided with a prefabricated movable socket, and the socket shell of the prefabricated movable socket is set to be a three-clamping-groove movable socket shell;
the plug connector comprises a plug core and a socket core, and is characterized by also comprising a cable, wherein the cable is provided with a sheath and a wire core, the wire core is arranged in the sheath, and the wire core is connected with the plug core or the socket core;
the electric cable connector further comprises a cladding body, wherein one end of the cladding body is connected with the connector in an injection molding and integral forming mode, and the other end of the cladding body is connected with the cable in an injection molding and integral forming mode;
the wire sheath is characterized by further comprising sealing grease, wherein the sealing grease is arranged at the joint of the wrapping body and the wire sheath.
The inner side of the coupling ring is provided with a ball, the outer side of the socket shell is provided with a steel column, and when the plug is coupled with the socket, the ball is connected with the steel column in a clamping mode.
The prefabricated plug or the prefabricated socket is respectively provided with a needle piece or a hole piece; one end of the needle piece is a needle body, the other end of the needle piece is a connector, one end of the hole piece is a hole body, and the other end of the hole piece is a connector; the connecting body is a cylindrical body, gaps are formed in two sides of the connecting body and used for being inserted into the wire cores, and the connecting body is connected with the wire cores through cold pressing.
The sealing grease is high-temperature bonding sealing grease in a semi-cured state.
The plug shell or the socket shell is provided with a groove structure, and the groove structure is arranged at the joint of the cladding body and the connector.
The plug shell or the socket shell is provided with a flange, the connector is provided with a sealing ring and a piston ring, one end of the flange is connected with the sealing ring, and the other end of the flange is connected with the piston ring.
The thickness of the sealing grease is 1 mm.
The prefabricated socket is a fixed installation type socket.
The utility model discloses an use waterproof dustproof prefabricated cable connector of quick coupling for connector and cable conductor bonding and prefabricating as an organic wholely, through using this waterproof dustproof prefabricated cable connector of quick coupling, it is healthy harmless to the workman not only to reach when making cable conductor and connector, has good anti vibration and waterproof dirt resistance's purpose when using moreover.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
Fig. 1 is a coupling outline view of the fast coupling waterproof dustproof prefabricated cable connector of the present invention;
fig. 2 is a coupling partial sectional view of the fast coupling waterproof dustproof prefabricated cable connector of the present invention;
fig. 3 is a partial cross-sectional view of a plug of the fast coupling waterproof dustproof prefabricated cable connector of the present invention;
fig. 4 is a cross-sectional view of a coupling ring of the fast coupling waterproof dustproof prefabricated cable connector of the present invention;
fig. 5 is a partial cross-sectional view of the socket of the fast coupling waterproof dustproof prefabricated cable connector of the present invention;
fig. 6 is a schematic view of the ball and steel column clamping of the fast coupling waterproof dustproof prefabricated cable connector of the present invention;
fig. 7 is a partial cross-sectional view of the fixed-mount socket of the fast-coupling waterproof and dustproof prefabricated cable connector of the present invention.
The reference numbers illustrate:
reference numerals Name (R) Reference numerals Name (R)
100 Quick coupling waterproof dustproof prefabricated cable connector 31 Socket shell
10 Connector with a locking member 31’ Three-clamping-groove mobile socket shell
11 Needle piece 32 Socket core
12 Hole piece 33 Steel column
13 Needle body 40 Cable conductor
14 Connecting body 41 Thread sheath
15 Hole body 42 Wire core
16 Groove structure 50 Cladding body
20 Prefabricated plug 60 Sealing grease
21 Plug shell 61 High-temperature adhesive sealing grease
22 Plug core 70 Flange
23 Coupling ring 71 Sealing ring
24 Ball bearing 72 Piston ring
30 Prefabricated socket 80 Fixed mounting type socket
30’ Prefabricated movable socket
The objects, features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The utility model provides a waterproof dustproof prefabricated cable connector 100 of quick coupling, like the waterproof dustproof prefabricated cable connector 100 of quick coupling shown in fig. 1~ 7, include as follows:
the connector 10 is provided with a prefabricated plug 20 or a prefabricated socket 30, the prefabricated plug 20 is provided with a plug shell 21, a plug core 22 and a coupling ring 23, the plug core 22 is sleeved on the inner side of the plug shell 21, and the coupling ring 23 is sleeved on the outer side of the plug shell 21; the prefabricated socket 30 is provided with a socket shell 31 and a socket core 32, and the socket core 32 is sleeved on the inner side of the socket shell 31;
the prefabricated socket 30 is provided with a prefabricated movable socket 30 ', and a socket shell 31 of the prefabricated movable socket 30 ' is set as a three-clamping-groove movable socket shell 31 ';
the cable 40, the cable 40 has wire sheath 41 and core 42, the core 42 locates in wire sheath 41, the core 42 couples to plug core 22 or socket core 32;
a cladding 50, one end of the cladding 50 is connected with the connector 10 by injection molding and integral molding, and the other end of the cladding 50 is connected with the cable 40 by injection molding and integral molding;
and the sealing grease 60 is arranged at the joint of the cladding body 50 and the wire sheath 41.
The shape of the connector 10 may be cylindrical, prismatic, etc., as long as they can be connected to each other, and is not particularly limited herein. The prefabricated plug 20 and the prefabricated socket 30 of the connector 10 can be engaged with and disengaged from each other to perform connection and disconnection. The plug shell 21 is sleeved on the outer surface of the plug core 22, and the socket shell 31 is sleeved on the outer surface of the socket core 32, so that the connecting parts of the prefabricated plug 20 and the prefabricated socket 30 can be effectively protected. The core 42 of the cable 40 is disposed inside the sheath 41, and the core 42 is connected to the plug core 22 or the socket core 32 of the connector 10 by welding, winding or pressing, which is not limited herein. The core 42, plug core 22 and socket core 32 are all conductors and when connected, function as a conductive circuit. The cover 50 covers both the cable 40 and the connector 10, and serves to protect the connection portion between the cable 40 and the connector 10. The cover 50 may be a moldable material that is in a liquid state at a high temperature, and the cover 50 in the liquid state is poured onto the connected connector 10 and cable 40 to integrate them. After cooling, the cover 50, the cable 40, and the connector 10 are formed as an integral part. In general, the cable 40 and the connector 10 are covered with only the cover 50, and after a long period of use, the cover 50, the cable 40, and the connector 10 are likely to come loose or have a gap. Thus, the use of the sealing grease 60 solves this problem well. The sealing grease 60 is coated at the joint of the cladding body 50 and the wire sheath 41, so that the cladding body 50 is well bonded with the cable 40, and good combination is formed through high-temperature pouring, the cable is not easy to loosen and crack, and the cable has good waterproof and dustproof performances.
In one embodiment, as shown in fig. 1, 2, and 6, the balls 24 are disposed inside the coupling ring 23, the steel posts 33 are disposed outside the socket shell 31, and the balls 24 are engaged with the steel posts 33 when the prefabricated plug 20 and the prefabricated socket 30 are coupled. The prefabricated plug 20 is provided with a coupling ring 23, the coupling ring 23 is provided with balls 24, the socket shell 31 is provided with a steel column 33 for clamping the balls 24, and the coupling ring 23 is connected with the plug shell 21 in a sleeved mode. The purpose of the coupling ring 23 is to protect the connection portion of the connector 10 from mechanical or adverse environmental damage. Preferably, the balls 24 may be equally spaced at an angle of 120 degrees on the inner wall of the rotatable coupling ring 23 of the prefabricated plug 20. Three spiral small grooves with the same radian are machined on the outer ring of the buckled prefabricated socket 30 on average according to an angle of 120 degrees, a sunken circular pit larger than the ball 24 is arranged at the top end of each small groove, and a steel column 33 with the diameter smaller than the ball 24 is additionally arranged at the front end of each sunken circular pit.
In one embodiment, as shown in fig. 1, 2, 3 and 5, the prefabricated plug 20 or the prefabricated socket 30 is provided with a pin 11 or a hole 12, respectively; one end of the needle part 11 is a needle body 13, the other end is a connector 14, one end of the hole part 12 is a hole body 15, and the other end is the connector 14; the connecting body 14 is a cylindrical body, and gaps are arranged on two sides of the connecting body for being inserted into the wire core 42 and connected with the wire core by cold press welding. The connector 10 may have a variety of connections between the core 22 or the core 32 and the core 42, typically by soldering, with semi-cylindrical connecting ends to facilitate the application of solder wires. In the present invention, it is preferable to provide the cylindrical connecting body 14 on the needle member 11 or the hole member 12 of the plug core 22 or the socket core 32, so that the connecting body 14 can be connected to the wire core 42 by cold press bonding, and the connecting end thereof is cylindrical, so that the process of processing the cylindrical connecting end into the semi-cylindrical shape can be omitted.
In one embodiment, as shown in fig. 4, the sealing grease 60 is a high temperature bonding sealing grease 61 in a semi-cured state. When the sealing grease 60 is a high-temperature bonding sealing grease 61 in a semi-cured state, the bonding effect is better.
In one embodiment, as shown in fig. 1, 3 and 4, the plug housing 21 or the receptacle housing 31 is provided with a groove structure 16, and the groove structure 16 is provided at the connection between the cover 50 and the connector 10. The groove structure 16 of the plug housing 21 or the socket housing 31 contributes to increase the tensile strength in the axial direction of the connector 10 and to increase the thermoplastic fastness in injection molding prefabrication, i.e., the groove structure 16 contributes to hooking the cover body 50 and is not easily pulled out when the connector 10 is plugged in and pulled out.
In one embodiment, as shown in fig. 1, 3 and 4, the connector 10 is provided with a packing 71 and an expansion ring 72, the plug housing 21 or the socket housing 31 is provided with a flange 70, one end of the flange 70 is connected to the packing 71, and the other end of the flange 70 is connected to the expansion ring 72. The sealing rings 71 and the piston rings 72 have sealing functions and are respectively arranged on two sides of the raised thin-walled circular flange 70, and the components are arranged so that the connector 10 has better sealing performance, namely better waterproof and dustproof performance. When the prefabricated plug 20 is coupled with the prefabricated socket 30, the coupling ring 23 is rotated, the balls 24 arranged in the coupling ring 23 respectively advance along the three grooves on the prefabricated socket 30 to the sunken circular pits at the top ends of the grooves, and meanwhile, the balls 24 are buckled by the steel columns 33. The front end face of the shell of the prefabricated socket 30 is tightly abutted to the sealing ring 71 on the flange 70 in the coupling ring 23, and after the sealing ring 71 is extruded by the end face of the shell of the prefabricated socket 30, the axial rebounding reaction force is generated, so that the three balls 24 on the coupling ring 23 sunk into the sunk circular pit are tightly abutted to the steel column 33 arranged on the groove close to the sunk circular pit.
In one embodiment, the sealing grease 60 has a thickness of 1mm, as shown in fig. 2 and 3. In order to solve the problems of outdoor severe summer and sun exposure, severe cold and erosion caused by wind, rain and rain, sealing grease 60 with the thickness of 1mm is coated on a cable before prefabrication, and when the thickness of the sealing grease 60 is about 1mm, the performance of the sealing grease 60 is better. After curing and aging, the cable 40 is prefabricated into a very firm body with the connector 10 in a mold.
In one embodiment, shown in fig. 1 and 7, pre-fabricated receptacle 30 is a fixed mount receptacle 80. The prefabricated socket 30 of the connector 10 is fixedly installed, so that the prefabricated socket can be individually installed on an operation panel and is convenient to insert and pull.
In one embodiment, as shown in fig. 1 and 2, before injection molding and prefabrication, a sealing grease 60 with a thickness of 1mm is coated on the cable 40 for aging curing, then the connector 10 and the aging cured cable 40 are put into a thermoplastic mold, and a special injection molding machine is operated to perform heat sealing and prefabrication the connector 10 and the cable 40 into a whole. Because the coefficients of thermal expansion and contraction of the thermoplastic material of the injection-molded preform and the outer layer plastic material of the cable 40 are different, the gap is easy to crack after thermoplastic molding. The outer layer of the cable 40 is coated with the sealing grease 60, and after aging curing treatment, thermoplastic prefabrication is carried out. The arrangement is such that the cable 40 and the connector 10 are not gapped after being thermoplastic and are firmly integrated. Fine dust, water and mist can not invade into the connector 10 from the gap, and the dustproof and waterproof protection grade reaches IP66 grade or IP67 grade.
The above only is the preferred embodiment of the present invention, not so limiting the patent scope of the present invention, all under the concept of the present invention, the equivalent structure transformation made by the contents of the specification and the drawings is utilized, or the direct/indirect application is included in other related technical fields in the patent protection scope of the present invention.

Claims (8)

1. A quick-coupling waterproof dustproof prefabricated cable connector is characterized by comprising: the connector comprises a prefabricated plug and/or a prefabricated socket, wherein the prefabricated plug is provided with a plug shell, a plug core and a coupling ring, the plug core is sleeved on the inner side of the plug shell, and the coupling ring is sleeved on the outer side of the plug shell; the prefabricated socket is provided with a socket shell and a socket core, and the socket core is sleeved on the inner side of the socket shell;
the prefabricated socket is provided with a prefabricated movable socket, and the socket shell of the prefabricated movable socket is set to be a three-clamping-groove movable socket shell;
the plug connector comprises a plug core and a socket core, and is characterized by also comprising a cable, wherein the cable is provided with a sheath and a wire core, the wire core is arranged in the sheath, and the wire core is connected with the plug core or the socket core;
the electric cable connector further comprises a cladding body, wherein one end of the cladding body is connected with the connector in an injection molding and integral forming mode, and the other end of the cladding body is connected with the cable in an injection molding and integral forming mode;
the wire sheath is characterized by further comprising sealing grease, wherein the sealing grease is arranged at the joint of the wrapping body and the wire sheath.
2. The quick-coupling waterproof dustproof prefabricated cable connector according to claim 1, wherein: the inner side of the coupling ring is provided with a ball, the outer side of the socket shell is provided with a steel column, and when the plug is coupled with the prefabricated socket, the ball is connected with the steel column in a clamping mode.
3. The quick-coupling waterproof dustproof prefabricated cable connector according to claim 1, wherein: the prefabricated plug or the prefabricated socket is respectively provided with a needle piece or a hole piece; one end of the needle piece is a needle body, the other end of the needle piece is a connector, one end of the hole piece is a hole body, and the other end of the hole piece is a connector; the connecting body is a cylindrical body, gaps are formed in two sides of the connecting body and used for being inserted into the wire cores, and the connecting body is connected with the wire cores through cold pressing.
4. The quick-coupling waterproof dustproof prefabricated cable connector according to claim 1, wherein: the sealing grease is high-temperature bonding sealing grease in a semi-cured state.
5. The quick-coupling waterproof dustproof prefabricated cable connector according to claim 1, wherein: the plug shell or the socket shell is provided with a groove structure, and the groove structure is arranged at the joint of the cladding body and the connector.
6. The quick-coupling waterproof dustproof prefabricated cable connector according to claim 1, wherein: the plug shell or the socket shell is provided with a flange, the connector is provided with a sealing ring and a piston ring, one end of the flange is connected with the sealing ring, and the other end of the flange is connected with the piston ring.
7. The quick-coupling waterproof dustproof prefabricated cable connector as claimed in claim 1, wherein: the thickness of the sealing grease is 1 mm.
8. The quick coupling waterproof dustproof prefabricated cable connector according to any one of claims 1 to 7, wherein: the prefabricated socket is a fixed installation type socket.
CN201921212129.3U 2019-07-30 2019-07-30 Waterproof dustproof prefabricated cable connector of quick coupling Active CN210182722U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921212129.3U CN210182722U (en) 2019-07-30 2019-07-30 Waterproof dustproof prefabricated cable connector of quick coupling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921212129.3U CN210182722U (en) 2019-07-30 2019-07-30 Waterproof dustproof prefabricated cable connector of quick coupling

Publications (1)

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CN210182722U true CN210182722U (en) 2020-03-24

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CN201921212129.3U Active CN210182722U (en) 2019-07-30 2019-07-30 Waterproof dustproof prefabricated cable connector of quick coupling

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113285331A (en) * 2021-05-24 2021-08-20 海固科技(苏州)有限公司 Method for connecting head of connector with cable and cable connecting structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113285331A (en) * 2021-05-24 2021-08-20 海固科技(苏州)有限公司 Method for connecting head of connector with cable and cable connecting structure

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