CN210182146U - Electric wire braider with broken string detects control - Google Patents
Electric wire braider with broken string detects control Download PDFInfo
- Publication number
- CN210182146U CN210182146U CN201920979018.9U CN201920979018U CN210182146U CN 210182146 U CN210182146 U CN 210182146U CN 201920979018 U CN201920979018 U CN 201920979018U CN 210182146 U CN210182146 U CN 210182146U
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- China
- Prior art keywords
- pulley
- wire
- control mechanism
- electric wire
- detection control
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- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 238000001514 detection method Methods 0.000 claims abstract description 38
- 230000005540 biological transmission Effects 0.000 claims description 23
- 238000009940 knitting Methods 0.000 claims description 10
- 230000008878 coupling Effects 0.000 claims 1
- 238000010168 coupling process Methods 0.000 claims 1
- 238000005859 coupling reaction Methods 0.000 claims 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 238000009941 weaving Methods 0.000 description 5
- 230000003139 buffering effect Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000009530 blood pressure measurement Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Images
Landscapes
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
Abstract
The utility model discloses an electric wire braider with broken string detects control belongs to and weaves technical field, and this braider includes the frame, is provided with carousel and workstation in the frame, frame rear be provided with the take-up pulley, the carousel on be provided with a plurality of spindle, the carousel on be provided with broken string and detect control mechanism, broken string detects control mechanism and includes a plurality of detection mechanism and control mechanism, detection mechanism respectively with control mechanism and block terminal electric connection, be equipped with pressure sensor in the detection mechanism, control mechanism is provided with the clamping jaw for press from both sides the cracked braided wire of clamp, pressure sensor and control mechanism electric connection, the utility model discloses a whether pressure sensor detects each braided wire and splits, if wired fracture, then that line of control mechanism control disconnection to stop equipment reminds the staff to handle.
Description
Technical Field
The utility model relates to a braider technical field especially relates to an electric wire braider with broken string detects control.
Background
The wire and cable weaving machine is mainly used for weaving shaping of conductor among the wire and cable, can appear a certain copper wire fracture sometimes among the weaving process, if one of them copper wire fracture, local resistance is too big when can causing the through-flow generates heat, reduces the insulating properties of wire and cable insulating layer. Once a copper wire is broken in the weaving process, the broken copper wire can warp outwards under the action of the twisting force, so that human eyes can observe the broken copper wire. When the fracture phenomenon is observed by human eyes, the machine is stopped for processing. The existing method for observing the fracture of the copper wire by human eyes is labor-consuming and easy to cause errors.
Therefore, it is necessary to design a wire knitting machine with a wire breakage detection control, which can reduce the number of errors, improve the wire breakage processing efficiency, and recover the operation of the equipment.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides an electric wire braider with broken string detects control detects whether fracture of each braided wire through pressure sensor, if wired fracture, then that line of control mechanism control disconnection to equipment that stops reminds the staff to handle.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a wire braider with wire breakage detection control comprises a frame, wherein a distribution box and a driving mechanism are arranged on one side of the frame, the driving mechanism comprises a speed reducing motor, a transmission chain and transmission shafts, the distribution box is arranged above the speed reducing motor, a rotary table and a workbench are arranged on the frame, a rotary table motor is arranged on the workbench, a wire take-up wheel is arranged behind the frame, a plurality of spindles are arranged on the rotary table, braided wires are mounted on the spindles, a wire releasing wheel is arranged below the rotary table, a braided core is arranged on the wire releasing wheel, a guide wheel is arranged above the center of the rotary table, the guide wheel, the wire releasing wheel and the wire take-up wheel are respectively provided with the transmission shafts, the speed reducing motor is respectively connected with each transmission shaft through the transmission chains, a wire passing device is arranged between the guide wheel and the spindles, a wire breakage detection control mechanism is arranged on the rotary table, the broken line detection control mechanism comprises a plurality of detection mechanisms and a control mechanism, the detection mechanisms are respectively electrically connected with the control mechanism and the distribution box, each detection mechanism comprises a pulley, a spring, a support and a pressure sensor, the pressure sensors are arranged at the bottom of the support, the pulleys are arranged above the support, the pulleys and the pressure sensors are connected through the springs, the control mechanism comprises an electric control clamping jaw and a round platform, and the electric control clamping jaw is arranged on the round platform in a circular array.
Furthermore, the thread passing device is a hollow cylinder, and the bottom of the thread passing device is an arc-shaped bottom surface from inside to outside, so that the braided wire is prevented from being damaged.
Furthermore, the upper part of the bracket is provided with a U-shaped opening for the pulley to move up and down.
Furthermore, the two sides of the U-shaped opening are provided with accommodating cavities, and waist-shaped holes are arranged outside the accommodating cavities.
Furthermore, the electric control clamping jaw consists of two clamping jaws which are mutually meshed, the center of the inner side of one clamping jaw is inwards sunken, the center of the inner side of the other clamping jaw is outwards protruded, and the two sides of the electric control clamping jaw are flat.
Furthermore, the round platform on the slope be provided with the slide rail, be provided with the mounting panel on the slide rail, under the broken string condition, the slide rail has certain moving range for the buffering prevents that the braided wire from being broken by the stretch-break.
Furthermore, the two ends of the pulley are respectively positioned in the containing cavities at the two sides of the U-shaped opening, and the spring is arranged in the containing cavities.
Furthermore, the round platform on be provided with the warning light, every broken string detects a control mechanism and respectively corresponds a warning light for look for the braided wire of disconnection fast.
Furthermore, the rear part of the support is provided with a guide pipe, so that the braided wire keeps a stable direction, and the pressure detection is prevented from being influenced by swinging.
Furthermore, the guide pipe is obliquely arranged and consistent with the inclination direction of the braided wire, and an L-shaped connecting plate is arranged on the side face of the guide pipe and fixedly connected with the support body.
The utility model has the advantages that
The utility model provides an electric wire braider with broken string detects control passes through the pulley with the braided wire, and the pressure that the pulley receives conveys to pressure sensor detects whether fracture of each braided wire, if there is the braided wire fracture, then pressure sensor conveying electric signal makes control mechanism press from both sides the braided wire of tight disconnection immediately to the stop equipment operation is provided with the warning light simultaneously and corresponds each braided wire, makes things convenient for staff's quick identification fracture braided wire, handles unusually, resumes production.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of the disconnection detection control mechanism of the present invention;
FIG. 3 is a schematic view of the pressure detecting mechanism of the present invention;
FIG. 4 is a schematic view of the structure of the wire passing pipe of the present invention;
FIG. 5 is a schematic view of the structure of the clamping jaw of the present invention;
description of reference numerals: the device comprises a rack 1, a workbench 11, a turntable 2, a circular table 20, a turntable motor 21, a spindle 22, a warning lamp 23, a detection mechanism 3, a pressure sensor 30, a pulley 31, a guide pipe 32, a U-shaped opening 33, a waist-shaped hole 34, a spring 35, a support 36, a control mechanism 4, a slide rail 41, an electric control clamping jaw 42, a wire passing pipe 5, an arc-shaped bottom surface 50, a guide wheel 6, a guide wheel transmission shaft 61, a wire releasing wheel 7, a wire releasing wheel transmission shaft 71, a wire taking-up wheel 8, a wire taking-up wheel transmission shaft 8, a distribution box 9 and a speed reducing motor.
Detailed Description
Reference will now be made in detail to the embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout, and which are illustrated in the following description with reference to the accompanying drawings, and which are meant to be illustrative only and not to be construed as limiting the invention, and the description is therefore intended to be illustrative only, and the practice of the inventive concepts herein is not limited solely to the exemplary embodiments described herein and the illustrations in the drawings, which are not limiting.
As shown in fig. 1-5:
example 1
A wire braider with wire breakage detection control comprises a frame 1, wherein a distribution box and a driving mechanism are arranged on one side of the frame 1, the driving mechanism comprises a speed reducing motor 91, a transmission chain and a transmission shaft, the distribution box is arranged above the speed reducing motor 91, a rotary table 2 and a workbench 11 are arranged on the frame 1, a rotary table 2 motor 21 is arranged on the workbench 11, a take-up pulley 8 is arranged behind the frame 1, 4 spindles 22 are arranged on the rotary table 2, braided wires are arranged on the spindles 22, a pay-off pulley is arranged below the rotary table 2, a braided core is arranged on the pay-off pulley, a guide wheel is arranged above the center of the rotary table 2, the guide wheel, the pay-off pulley and the take-up pulley 8 are respectively provided with the transmission shaft, the speed reducing motor 91 is respectively connected with each transmission shaft through the transmission chain, a wire passing device is arranged between the guide wheel and the spindles 22, and, every spindle 22 corresponds there is a broken string to detect control mechanism, broken string detects control mechanism and includes 4 detection mechanism 3 and control mechanism 4 of organizing, detection mechanism 3 respectively with control mechanism 4 and block terminal electric connection, detection mechanism 3 includes pulley 31, spring 35, support 36 and pressure sensor 30, pressure sensor 30 sets up in support 36 bottom, support 36 top is provided with pulley 31, be connected through spring 35 between pulley 31 and the pressure sensor 30, control mechanism 4 includes automatically controlled clamping jaw and round platform, automatically controlled clamping jaw is circular array and lays on round platform 20.
The thread passing device is a hollow cylinder, and the bottom of the thread passing device is an arc-shaped bottom surface from inside to outside, so that the braided wire is prevented from being damaged.
The upper part of the bracket 36 is provided with a U-shaped opening for the pulley 31 to move up and down.
The two sides of the U-shaped opening are provided with accommodating cavities, and waist-shaped holes are arranged outside the accommodating cavities.
The electrically controlled clamping jaw 42 is composed of two clamping jaws which are mutually meshed, the center of the inner side of one clamping jaw is inwards sunken, the center of the inner side of the other clamping jaw is outwards protruded, and the two sides are flat.
The circular truncated cone 20 is provided with a slide rail 41 in an inclined manner, the slide rail 41 is provided with an installation plate, and the slide rail 41 has a certain moving range under the condition of wire breakage and is used for buffering to prevent the braided wire from being broken.
The two ends of the pulley 31 are respectively located in the accommodating cavities at the two sides of the U-shaped opening, and the spring 35 is installed in the accommodating cavities.
The round table 20 is provided with warning lamps 23, each broken wire detection control mechanism 4 corresponds to one warning lamp 23, a green lamp is displayed when the braided wire is not broken, and a red lamp is displayed when the braided wire is broken, so that the broken braided wire can be quickly searched.
The back of the bracket 36 is provided with a guide pipe 32, the guide pipe 32 is obliquely arranged, the braided wire passes through the guide pipe, the guide pipe 32 is parallel to the braided wire, the braided wire keeps a stable direction, and the pressure detection is prevented from being influenced by the swinging of the braided wire.
The guide tube 32 is obliquely arranged, and an L-shaped connecting plate is arranged on the side surface and fixedly connected with the support 36 body.
Example 2
A wire braider with broken wire detection control comprises a frame 1, wherein a distribution box and a driving mechanism are arranged on one side of the frame 1, the driving mechanism comprises a speed reducing motor 91, a transmission chain and a transmission shaft, the distribution box is arranged above the speed reducing motor 91, a rotary table 2 and a workbench 11 are arranged on the frame 1, a rotary table 2 motor 21 is arranged on the workbench 11, a take-up pulley 8 is arranged behind the frame 1, 8 spindles 22 are arranged on the rotary table 2, braided wires are arranged on the spindles 22, a pay-off pulley is arranged below the rotary table 2, a braided core is arranged on the pay-off pulley, a guide wheel is arranged above the center of the rotary table 2, the guide wheel, the pay-off pulley and the take-up pulley 8 are respectively provided with the transmission shaft, the speed reducing motor 91 is respectively connected with each transmission shaft through the transmission chain, a wire passing device is arranged between the guide wheel and the spindles 22, and a, every spindle 22 corresponds to and has a broken string to detect control mechanism 4, broken string detects control mechanism 4 and includes 8 detection mechanism 3 and control mechanism 4 of organizing, detection mechanism 3 respectively with control mechanism 4 and block terminal electric connection, detection mechanism 3 includes pulley 31, spring 35, support 36 and pressure sensor 30, pressure sensor 30 sets up in support 36 bottom, support 36 top is provided with pulley 31, be connected through spring 35 between pulley 31 and the pressure sensor 30, control mechanism 4 includes automatically controlled clamping jaw 42 and round platform 20, automatically controlled clamping jaw 42 is circular array and lays on round platform 20.
The thread passing device is a hollow cylinder, and the bottom of the thread passing device is an arc-shaped bottom surface from inside to outside, so that the braided wire is prevented from being damaged.
The upper part of the bracket 36 is provided with a U-shaped opening for the pulley 31 to move up and down.
The two sides of the U-shaped opening are provided with accommodating cavities, and waist-shaped holes are arranged outside the accommodating cavities.
The electrically controlled clamping jaw 42 is composed of two clamping jaws which are mutually meshed, the center of the inner side of one clamping jaw is inwards sunken, the center of the inner side of the other clamping jaw is outwards protruded, and the two sides are flat.
The circular truncated cone 20 is provided with a slide rail 41 in an inclined manner, the slide rail 41 is provided with an installation plate, and the slide rail 41 has a certain moving range under the condition of wire breakage and is used for buffering to prevent the braided wire from being broken.
The two ends of the pulley 31 are respectively located in the accommodating cavities at the two sides of the U-shaped opening, and the spring 35 is installed in the accommodating cavities.
The round table 20 is provided with warning lamps 23, each broken wire detection control mechanism 4 corresponds to one warning lamp 23, a green lamp is displayed when the braided wire is not broken, and a red lamp is displayed when the braided wire is broken, so that the broken braided wire can be quickly searched.
The guide tube 32 is obliquely arranged, and an L-shaped connecting plate is arranged on the side surface and fixedly connected with the support 36 body.
The utility model discloses the theory of operation:
the weaving machine is pulled out from the pay-off wheel and connected to the take-up wheel 8, each braided wire penetrates through the pulley 31, the pulley 31 receives the pressure of the braided wire, the pulley 31 moves downwards to a proper position, the pressure sensor 30 receives a pressure signal, then the braided wire penetrates through the conduit and is connected to the braided core, the braided core is wound by taking the braided core as the center, the speed reduction motor 91 drives the pay-off wheel, the take-up wheel 8 and the guide wheel to rotate, the motor 21 of the turntable 2 drives the turntable 2 to rotate, and the spindle 22 carries out paying off.
One of the braided wires is broken, the pulley 31 loses pressure, the initial position is recovered, the control mechanism 4 is enabled to immediately clamp the broken braided wire, the warning lamp 23 is lightened, the equipment driving mechanism is enabled to stop running, and the processing of workers is waited.
It is obvious to a person skilled in the art that the invention is not restricted to details of the above-described exemplary embodiments, but that it can be implemented in other specific forms without departing from the spirit or essential characteristics of the invention. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art. It should be noted that the technical features not described in detail in the present invention can be implemented by any prior art.
Claims (10)
1. A wire braider with wire breakage detection control comprises a frame and is characterized in that a distribution box and a driving mechanism are arranged on one side of the frame, the driving mechanism comprises a speed reducing motor, a transmission chain and a transmission shaft, the distribution box is arranged above the speed reducing motor, a rotary disc and a workbench are arranged on the frame, a rotary disc motor is arranged on the workbench, a take-up pulley is arranged behind the frame, a plurality of spindles are arranged on the rotary disc, a pay-off pulley is arranged below the rotary disc, a guide wheel is arranged above the center of the rotary disc, the guide wheel, the pay-off pulley and the take-up pulley are respectively provided with the transmission shaft, the speed reducing motor is respectively connected with each transmission shaft through the transmission chain, a wire passing device is arranged between the guide wheel and each spindle, the rotary disc is provided with the wire breakage detection control mechanism, each spindle is correspondingly provided with one wire breakage detection control mechanism, and the wire breakage detection, detection mechanism respectively with control mechanism and block terminal electric connection, detection mechanism includes pulley, spring, support and pressure sensor, and pressure sensor sets up in the support bottom, and the support top is provided with the pulley, passes through spring coupling between pulley and the pressure sensor, and control mechanism includes automatically controlled clamping jaw and round platform, and automatically controlled clamping jaw is circular array and lays on the round platform.
2. The electric wire knitting machine with the disconnection detecting control as claimed in claim 1, wherein the thread passing device is a hollow cylinder, and the bottom of the thread passing device is an arc-shaped bottom surface from inside to outside.
3. The electric wire knitting machine with the breakage detection control as claimed in claim 1, wherein a U-shaped opening is provided at an upper portion of the holder.
4. The electric wire knitting machine with the disconnection detecting and controlling function as claimed in claim 3, wherein the U-shaped opening is provided with accommodating cavities at two sides, and a kidney-shaped hole is arranged outside the accommodating cavity.
5. The electric wire knitting machine with the wire breakage detection control as claimed in claim 1, wherein the electrically controlled jaws are composed of two jaws that engage with each other, one inside of the jaw being a recess and one inside of the jaw being a protrusion.
6. The electric wire knitting machine with the disconnection detection control as claimed in claim 1, wherein a slide rail is provided on the circular table, and a mounting plate is provided on the slide rail.
7. The electric wire knitting machine with the breakage detection control as claimed in claim 1, wherein two ends of the pulley are respectively located in the accommodating cavities on two sides of the U-shaped opening, and the spring is installed in the accommodating cavity.
8. The electric wire knitting machine with the breakage detection control as claimed in claim 1, wherein the circular table is provided with warning lights, and each breakage detection control mechanism corresponds to one warning light.
9. The electric wire knitting machine with breakage detection control as claimed in claim 1, wherein a guide tube is provided at a rear portion of the support.
10. The electric wire knitting machine with the breakage detection control as claimed in claim 9, wherein the guide tube is obliquely arranged, and an L-shaped connecting plate is arranged on a side surface of the guide tube and fixedly connected with the support body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920979018.9U CN210182146U (en) | 2019-06-27 | 2019-06-27 | Electric wire braider with broken string detects control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920979018.9U CN210182146U (en) | 2019-06-27 | 2019-06-27 | Electric wire braider with broken string detects control |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210182146U true CN210182146U (en) | 2020-03-24 |
Family
ID=69839068
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920979018.9U Expired - Fee Related CN210182146U (en) | 2019-06-27 | 2019-06-27 | Electric wire braider with broken string detects control |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210182146U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113974392A (en) * | 2021-09-15 | 2022-01-28 | 重庆电子工程职业学院 | Mobile phone selling showcase |
| CN118098726A (en) * | 2024-04-23 | 2024-05-28 | 杭州三普机械有限公司 | Wire and cable braiding machine with broken wire detection function and detection method |
-
2019
- 2019-06-27 CN CN201920979018.9U patent/CN210182146U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113974392A (en) * | 2021-09-15 | 2022-01-28 | 重庆电子工程职业学院 | Mobile phone selling showcase |
| CN113974392B (en) * | 2021-09-15 | 2022-11-22 | 重庆电子工程职业学院 | Mobile phone selling showcase |
| CN118098726A (en) * | 2024-04-23 | 2024-05-28 | 杭州三普机械有限公司 | Wire and cable braiding machine with broken wire detection function and detection method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200324 |