CN210176208U

CN210176208U - Winding machine

Info

Publication number: CN210176208U
Application number: CN201920445226.0U
Authority: CN
Inventors: 杨竞; 李剑映
Original assignee: Shaoguan Kernel Electronics Co Ltd
Current assignee: Shaoguan Kernel Electronics Co Ltd
Priority date: 2019-04-03
Filing date: 2019-04-03
Publication date: 2020-03-24
Anticipated expiration: 2029-04-03

Abstract

The utility model discloses a winding machine, including quick-witted box, PLC control module, adjustable diameter spool. The adjustable diameter reel comprises a rack, a reel cover, four arc-shaped reel blocks, a driving part and an adjusting part. The driving part comprises a spindle box, a spindle sleeve and a first belt pulley. The adjusting part comprises a supporting block, two longitudinal movable rods, two transverse movable rods, a main shaft bearing seat, a sliding block, a screw nut seat, a ball screw and a second belt pulley. The utility model takes the PLC control module as a control center, and has high stability and durability; the size of the shaft diameter can be adjusted by using the touch screen, and the adjustment is convenient and quick; after winding is finished, the main shaft can drive the longitudinal movable rod and the transverse movable rod to retract, and the wire and the scroll cannot rub with each other, so that the wire is convenient to take out; the PLC control module can calculate the length of the wire rod, can accurately position the wire rod and has higher fixed-coil number precision than the existing winding machine; the electric or manual operation can be realized; the operation time can be reduced and the operation efficiency can be improved.

Description

Winding machine

Technical Field

The invention relates to the technical field of five mechanical equipment, in particular to a winding machine.

Background

The existing winding machine is mostly used when a home decoration winding shaft of an electric wire factory is used, and the requirement of a processing factory cannot be met. The diameter of a winding machine shaft for a processing factory in the market needs to be adjusted manually, the shaft center is difficult to determine and is easy to be eccentric, the use and the debugging are inconvenient, the friction force between a wire rod and a winding shaft is large after the wire is wound, hidden dangers such as wire skin scraping and wire skin lengthening are easy to occur, and the taking-out is inconvenient and slow.

Disclosure of Invention

The invention aims to solve the technical problem of providing a winding machine which is stable, durable, can conveniently and quickly adjust the size of a shaft, can not rub a wire rod and a winding shaft and is convenient for taking out the wire rod, aiming at the defects of the prior art.

In order to solve the technical problems, the invention adopts the following technical scheme:

a winding machine comprises a machine box, a PLC control module and a diameter-adjustable reel, wherein the PLC control module is arranged in the machine box, and the diameter-adjustable reel is arranged on one side of the machine box.

The adjustable diameter reel comprises a rack, a reel cover, four arc-shaped reel blocks, a driving part and an adjusting part. One end of the frame is provided with a reel, and the other end is provided with a rolling cover. Four arc-shaped winding drum block grooves are uniformly distributed in the circumferential direction on the reel. One arc-shaped winding drum block groove corresponds to one arc-shaped winding drum block. The four arc-shaped reel blocks take the rack as a central shaft and are arranged between the reel and the reel cover around the rack.

The driving part comprises a spindle box, a spindle sleeve and a first belt pulley. One side in the case is provided with a main spindle box. One end of the main shaft sleeve is fixed with the reel, and the other end of the main shaft sleeve penetrates through one side of the machine box from the outside of the machine box and then penetrates through the main shaft box to extend out of the main shaft box. The end of the main shaft sleeve extending out of the main shaft box is provided with a first belt pulley. The first belt pulley is connected with a first motor.

The adjusting part comprises a supporting block, two longitudinal movable rods, two transverse movable rods, a main shaft bearing seat, a sliding block, a screw nut seat, a ball screw and a second belt pulley. The supporting shoe sets up in the frame and the supporting shoe can slide in the frame, and the inboard of every arc reel piece all is equipped with the riser.

Two longitudinal movable rods are movably sleeved at the upper end and the lower end of the supporting block. The ends of the two longitudinal movable rods far away from the supporting block are movably sleeved on the two vertical plates in the vertical direction. Two transverse movable rods are movably sleeved at the front end and the rear end of the supporting block. The ends of the two transverse movable rods far away from the supporting block are movably sleeved on the two vertical plates in the horizontal direction. One end of the main shaft penetrates through the main shaft sleeve and extends into the machine box and is arranged on the main shaft bearing seat, and the other end of the main shaft penetrates through the reel and the machine frame in sequence and extends into the main shaft hole in the supporting block and is fixed with the supporting block.

The bottom of the main shaft bearing seat is provided with a sliding block seat. The sliding block seat is provided with a sliding block. The top of bearing frame support frame is equipped with the slide bar with slider assorted. The screw rod nut seat is arranged in the bearing seat support frame and is connected with the bottom of the sliding block seat. One side of the screw nut seat is connected with a ball screw in a threaded manner. And the end of the ball screw, which is far away from the screw nut seat, is provided with a second belt pulley, and the second belt pulley is connected with a second motor.

The PLC control module is respectively connected with the first motor and the second motor.

In one embodiment, the winding machine further comprises a touch screen, and the touch screen is connected with the PLC control module.

In one embodiment, a handle is arranged at the top of the machine box.

In one embodiment, the winding machine further comprises an emergency stop switch, and the emergency stop switch is respectively connected with the first motor and the second motor.

In one embodiment, the winding machine further comprises a first handle and a second handle, the first handle can manually drive the first belt pulley to rotate, and the second handle can manually drive the second belt pulley to rotate.

The invention has the advantages and beneficial effects that:

1. the invention takes the PLC control module as a control center, and has high stability and durability.

2. The invention can adjust the size of the shaft diameter by using the touch screen, is convenient and quick to adjust, and avoids the problem that the shaft center of the traditional winding machine is difficult to determine and is easy to be eccentric.

3. After the winding is finished, the main shaft can drive the longitudinal movable rod and the transverse movable rod to retract, the wire and the reel cannot rub, and the wire is convenient to take out.

4. The PLC control module can calculate the length of the wire rod, can accurately position the wire rod and has higher fixed-coil number precision than the conventional winding machine.

5. The invention can be operated electrically or manually.

6. The invention can reduce the operation time and improve the operation efficiency.

Drawings

FIG. 1 is a schematic view of the structure of the present invention. (FIG. 1 with an arc-shaped reel block removed)

Fig. 2 is a front cross-sectional view of fig. 1.

Fig. 3 is a schematic view of the support block of fig. 1.

Fig. 4 is a partial structural view of the adjustment part in fig. 1.

Fig. 5 is a diagram illustrating a part of the structure of the present invention.

Detailed Description

In order to facilitate an understanding of the invention, a full description thereof will be given below with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

It will be understood that when an element is referred to as being "disposed" on another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present.

Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

Example 1

Referring to fig. 1 to 5, a winding machine includes a machine box 1, a PLC control module 2, and a diameter-adjustable reel, wherein the PLC control module 2 is disposed in the machine box 1, and the diameter-adjustable reel is disposed on one side of the machine box 1.

The diameter-adjustable reel comprises a rack 3, a reel 4, a reel cover 5, four arc-shaped reel blocks 6, a driving part and an adjusting part.

Specifically, one end of the frame 3 is provided with a reel 4, and the other end is provided with a reel cover 5. Four arc-shaped winding drum block grooves 7 are uniformly distributed in the circumferential direction on the reel 4. One arc-shaped reel block groove 7 corresponds to one arc-shaped reel block 6. Four arc-shaped reel blocks 6 are arranged between the reel 4 and the reel cover 5 around the frame 3 with the frame 3 as a central axis.

Wherein, the driving part comprises a spindle box 8, a spindle sleeve 9 and a first belt pulley 10.

Specifically, a main spindle box 8 is arranged on one side in the machine box 1. One end of the main shaft sleeve 9 is fixed with the reel 4, and the other end of the main shaft sleeve passes through one side of the machine box 1 from the outside of the machine box 1 and then passes through the main shaft box 9 to extend out of the main shaft box 9. The end of the spindle sleeve 9 extending out of the spindle box 8 is provided with a first belt pulley 10. The first pulley 10 is connected to a first motor.

The adjusting part comprises a supporting block 11, two longitudinal movable rods 12, two transverse movable rods 13, a main shaft 14, a main shaft bearing seat 15, a sliding block 16, a screw rod nut seat 17, a ball screw 18 and a second belt pulley 19.

Specifically, the supporting block 11 is arranged on the frame 3, the supporting block 11 can slide on the frame 3, and the inner side of each arc-shaped reel block 6 is provided with a vertical plate 20. Two longitudinal movable rods 12 are movably sleeved at the upper end and the lower end of the supporting block 11. The ends of the two longitudinal movable rods 12 far away from the supporting block 11 are movably sleeved on two vertical plates 20 in the vertical direction. Two transverse movable rods 13 are movably sleeved at the front end and the rear end of the supporting block 11. The ends of the two transverse movable rods 13 far away from the supporting block 11 are movably sleeved on two vertical plates 20 in the horizontal direction. One end of the main shaft 14 passes through the main shaft sleeve 9 and extends into the machine box 1 and is arranged on the main shaft bearing seat 15, and the other end of the main shaft penetrates through the reel 4 and the machine frame 3 in sequence and extends into a main shaft hole 21 on the supporting block 11 and is fixed with the supporting block 11.

Wherein, the bottom of the main shaft bearing seat 15 is provided with a slide block seat 22. The slider seat 22 is provided with a slider 16. The top of the bearing seat support frame 23 is provided with a slide rod 24 matched with the slide block 16. The design of the slider 16 and the slide bar 24 ensures that the slider holder 22 always moves in a horizontal straight line.

Specifically, the feed screw nut seat 17 is arranged in the bearing seat support frame 23 and connected with the bottom of the slide block seat 22. One side of the screw nut seat 17 is connected with a ball screw 18 through threads. The end of the ball screw 18 far away from the screw nut seat 17 is provided with a second belt pulley 19, and the second belt pulley 19 is connected with a second motor.

Wherein, PLC control module 2 links to each other with first motor and second motor respectively.

Specifically, the invention further comprises a touch screen 28, an emergency stop switch 26 and a handle 27, wherein the touch screen 28 is connected with the PLC control module 2. The top of the case 1 is provided with a handle 27. The emergency stop switch 26 is connected to the first motor and the second motor, respectively.

The belt conveyor further comprises a first handle and a second handle, the first handle can manually drive the first belt pulley 10 to rotate, and the second handle can manually drive the second belt pulley 19 to rotate.

Working process and working principle of the invention

The size of the shaft diameter is adjusted

The second motor is opened in PLC control module 2 control, the second motor drives second belt pulley 19 and rotates, second belt pulley 19 drives ball screw 18 and begins to rotate, make lead screw nut seat 17 begin to remove, it removes to drive main shaft bearing frame 15 through slider seat 22 during the removal, the tendency must drive main shaft 14 and then remove when main shaft bearing frame 15 removes, supporting shoe 11 and then remove together when main shaft 14 removes, the removal of supporting shoe 11 can make vertical movable rod 12 and horizontal movable rod 12 pull four arc-shaped reel blocks 6 and retract or expand outward as shown in figure 5, thereby adjust the shaft footpath.

After the axle footpath was adjusted suitable size, PLC control module 2 control closed the second motor and opened first motor, and first motor drives first belt pulley 10 and rotates, and first belt pulley 10 drives spindle sleeve 9 and rotates, and spindle sleeve 9 drives reel 4 and rotates, and arc reel piece 6 on reel 4 then rotates together to begin the wire winding.

After the winding is finished, the PLC control module 2 controls to close the first motor and open the second motor, the four arc-shaped winding drum blocks 6 are properly retracted according to the process of adjusting the diameter of the shaft, the wire and the winding drum cannot rub, the wire is conveniently taken out, and the second motor is closed after retraction.

The invention has the advantages and beneficial effects that:

1. the invention takes the PLC control module 2 as a control center, and has high stability and durability.

2. The invention can adjust the size of the shaft diameter by the touch screen 28, the adjustment is convenient and quick, the shaft center is always fixed, and the problem that the shaft center of the traditional winding machine is difficult to determine and is easy to be eccentric is solved.

3. After the winding of the invention is finished, the main shaft can drive the longitudinal movable rod 12 and the transverse movable rod 13 to retract, the wire and the reel can not rub, and the wire can be conveniently taken out.

4. The PLC control module 2 can calculate the length of the wire rod, can accurately position the wire rod and has higher fixed-coil number precision than the conventional winding machine.

5. The invention can be operated electrically or manually.

The above-mentioned embodiments only express one embodiment of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims

1. A winding machine is characterized by comprising a machine box, a PLC control module, a diameter-adjustable reel and a PLC control module

The block is arranged in the case, and the diameter-adjustable reel is arranged on one side of the case;

the diameter-adjustable reel comprises a rack, a reel cover, four arc-shaped reel blocks, a driving part and an adjusting part, wherein the reel is arranged at one end of the rack, the reel cover is arranged at the other end of the rack, four arc-shaped reel block grooves are uniformly distributed in the circumferential direction of the reel, one arc-shaped reel block groove corresponds to one arc-shaped reel block, and the four arc-shaped reel blocks are arranged between the reel and the reel cover around the rack by taking the rack as a central shaft;

the driving part comprises a spindle box, a spindle sleeve and a first belt pulley, wherein the spindle box is arranged on one side in the machine box, one end of the spindle sleeve is fixed with the reel, the other end of the spindle sleeve penetrates through one side of the machine box from the outside of the machine box and then penetrates through the spindle box to extend out of the spindle box, the end of the spindle sleeve extending out of the spindle box is provided with the first belt pulley, and the first belt pulley is connected with a first motor;

the adjusting part comprises a supporting block, two longitudinal movable rods, two transverse movable rods, a main shaft bearing seat, a sliding block, a screw nut seat, a ball screw and a second belt pulley; the supporting block is arranged on the frame and can slide on the frame, the inner side of each arc-shaped reel block is provided with a vertical plate, the upper end and the lower end of the supporting block are movably sleeved with two longitudinal movable rods, the ends of the two longitudinal movable rods, which are far away from the supporting block, are movably sleeved on two vertical plates in the vertical direction, the front end and the rear end of the supporting block are movably sleeved with two transverse movable rods, the ends of the two transverse movable rods, which are far away from the supporting block, are movably sleeved on two vertical plates in the horizontal direction, one end of a main shaft penetrates through a main shaft sleeve and is arranged in a main shaft bearing seat, the other end of the main shaft penetrates through a main shaft hole in the reel and the frame, extends into the supporting block and is fixed with the supporting block, the bottom of the main shaft bearing seat is provided with a sliding block, the top of the bearing seat supporting frame is provided with a, one side of the screw nut seat is in threaded connection with a ball screw, the end of the ball screw, which is far away from the screw nut seat, is provided with a second belt pulley, and the second belt pulley is connected with a second motor;

2. The machine according to claim 1, further comprising a touch screen, wherein the touch screen is disposed on the winding machine

And is connected with the PLC control module.

3. The winding machine according to claim 1, wherein a handle is provided on a top of the casing.

4. The machine according to claim 1, further comprising a crash stop switch, wherein the crash stop switch is configured to be activated when the machine is in a crash stop state

The switch is respectively connected with the first motor and the second motor.

5. The winding machine according to claim 1, further comprising a first handle and a second handle, wherein the first handle can manually drive the first pulley to rotate, and the second handle can manually drive the second pulley to rotate.