CN210172223U - Broken wire alarm device for processing copper wire products - Google Patents

Broken wire alarm device for processing copper wire products Download PDF

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Publication number
CN210172223U
CN210172223U CN201920890707.2U CN201920890707U CN210172223U CN 210172223 U CN210172223 U CN 210172223U CN 201920890707 U CN201920890707 U CN 201920890707U CN 210172223 U CN210172223 U CN 210172223U
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wall
copper wire
sliding
processing
pieces
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CN201920890707.2U
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Chinese (zh)
Inventor
Hongyu Li
李宏裕
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Yingtan Hongzhan Copper Co Ltd
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Yingtan Hongzhan Copper Co Ltd
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Abstract

The utility model discloses a broken string alarm device is used in processing of copper wire goods, which comprises a frame, the both sides at frame top all are provided with the supporting wheel, and the both ends of supporting wheel all are provided with support piece, support piece's bottom is fixed with the top outer wall of frame, and rotates between support piece and the supporting wheel and be connected, the intermediate position at frame top outer wall both ends all is fixed with the connecting piece, and the spout has all been seted up to the one end outer wall of two connecting pieces, the inner wall sliding connection of spout has the saddle. The utility model discloses make the copper wire remove from the top of two supporting wheels and the bottom of pinch roller, and utilize the elastic component to compress tightly saddle and pinch roller downwards, when the copper line breaks off at the traction in-process, the bearing copper line of pinch roller bottom takes place to loosen and takes off, and the elastic component presses the saddle to the bottom of spout and contacts with pressure sensor to triggering signal opens the siren through microprocessor and reminds the staff, and handles the copper line fracture hour hand.

Description

Broken wire alarm device for processing copper wire products
Technical Field
The utility model relates to a copper wire processing technology field especially relates to a broken string alarm device is used in processing of copper wire goods.
Background
The copper wire refers to a wire formed by drawing a hot-rolled copper rod without annealing, and can be used for weaving nets, cables, copper brush filter screens and the like, copper wire products are mainly manufactured by winding the copper wire and other operations, the copper wire needs to be correspondingly processed before being manufactured, and generally, in the processing process of the copper wire products, the wound copper wire is drawn out by using an adaptive traction device to perform corresponding processing operations.
However, in the actual process of processing the copper wire product, when the copper wire is dragged, the copper wire can be broken due to overlarge tension or stranded wires, and if the copper wire is not processed in time when the copper wire is broken, the whole processing process of the copper wire product can be influenced, so that the quality of the finished product of the copper wire product is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims at solving the defects existing in the prior art and providing a broken wire alarm device for processing copper wire products.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
the utility model provides a broken string alarm device is used in processing of copper wire goods, includes the frame, the both sides at frame top all are provided with the supporting wheel, and the both ends of supporting wheel all are provided with support piece, support piece's bottom is fixed with the top outer wall of frame, and rotates between support piece and the supporting wheel and be connected, the intermediate position at frame top outer wall both ends all is fixed with the connecting piece, and the spout has all been seted up to the one end outer wall of two connecting pieces, the inner wall sliding connection of spout has the saddle, and is connected with the elastic component between the top inner wall of the top outer wall of saddle and spout, two it is connected with the pinch roller to rotate between the saddle, the bottom inner wall of spout is fixed with pressure sensor, and pressure sensor has microprocessor through signal line electric connection, and microprocessor.
Preferably, the circumferential outer walls of the supporting wheels and the pressing wheels are provided with guide grooves.
Preferably, the inner walls of the two sides of the guide groove far away from the opening end are provided with guide parts inclining outwards.
Preferably, the inner walls of the two sides of the guide groove close to the opening end of the guide groove are both provided with limiting parts inclined towards the middle position.
Preferably, the elastic member is provided as a spring.
Preferably, a positioning rod is fixed between the top and the bottom inner walls of the sliding groove, a through hole is formed in the position, corresponding to the positioning rod, of the outer wall of the top of the sliding piece, and the circumferential inner wall of the through hole is in sliding connection with the circumferential outer wall of the positioning rod.
Preferably, the elastic member is provided as a gas spring.
Preferably, both sides of one end, close to the pinch roller, of the sliding chute are fixed with limiting parts, and the outer walls of the limiting parts are in sliding connection with the outer wall of the sliding piece.
The utility model has the advantages that:
1. both sides on the frame are provided with the pivoted supporting wheel, and be provided with the pinch roller between two supporting wheels, the pinch roller both ends can move in vertical direction through rotating with the saddle and being connected, make the copper wire remove from the top of two supporting wheels and the bottom of pinch roller, and be provided with the elastic component between the top of saddle and the top of spout, utilize the elastic component to compress tightly saddle and pinch roller downwards, thereby make the copper line keep the tensioning, when the copper line breaks at the traction in-process, the bearing copper line of pinch roller bottom takes place to loosen and takes off, the elastic component presses the saddle to the bottom of spout and contacts with pressure sensor, thereby triggering signal opens the siren through microprocessor and reminds the staff, and the hour hand is handled the copper line fracture, avoid influencing holistic processing operation, guarantee the off-the-shelf quality of copper line goods.
2. The metallic channel has been seted up at the circumference outer wall of supporting wheel and pinch roller, make the copper line remove in the metallic channel, and the both sides guide part that the open end was kept away from to the metallic channel sets up to outside open arc structure, thereby avoid the copper line to take place the in-process that the horizontal migration influences the processing at the traction in-process, and set up the metallic channel near the spacing portion in both sides of open end to the arc structure of slope to the intermediate position, avoid the copper line along lateral wall roll-off metallic channel, in order to guarantee the stability of copper line removal in the guide way.
3. Preferably, set up the elastic component into the air spring, be connected the telescopic link in the air spring with the top of saddle and spout respectively, the atmospheric pressure of air cavity can push down the saddle in order to compress tightly the copper line through the pinch roller in the utilization air spring, and the atmospheric pressure size of air cavity in the adjustable air spring to select different pressures of use according to the copper line of different masses, can avoid pressure too big to cause the copper line of quality difference to take place the fracture, thereby the copper line that is fit for in the copper line goods course of working pulls more.
Drawings
Fig. 1 is a schematic view of the overall structure of a broken wire alarm device for processing a copper wire product provided in embodiment 1 of the present invention;
fig. 2 is a schematic structural view of a pinch roller of the wire breakage alarm device for processing copper wire products, which is provided by the utility model;
fig. 3 is the utility model discloses embodiment 2 provides a copper wire goods processing is with alarm device that breaks thread's overall structure sketch map.
In the figure: the device comprises a machine frame 1, a support member 2, a support wheel 3, a connecting member 4, a sliding groove 5, a sliding member 6, a pressing wheel 7, a pressure sensor 8, a wire guide groove 9, a guide part 10, a limiting part 11, a spring 12, a positioning rod 13, a gas spring 14 and a limiting part 15.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
Example 1
Referring to fig. 1-2, the broken wire alarm device for processing the copper wire products comprises a frame 1, supporting wheels 3 are arranged on two sides of the top of the frame 1, and both ends of the supporting wheel 3 are provided with supporting pieces 2, the bottom ends of the supporting pieces 2 are fixed with the outer wall of the top of the frame 1, the supporting piece 2 is rotationally connected with the supporting wheel 3, the connecting pieces 4 are fixed at the middle positions of the two ends of the outer wall of the top of the frame 1, and the outer walls of the opposite ends of the two connecting pieces 4 are both provided with sliding chutes 5, the inner walls of the sliding chutes 5 are connected with sliding pieces 6 in a sliding way, an elastic piece is connected between the top outer wall of the sliding piece 6 and the top inner wall of the sliding groove 5, a pinch roller 7 is rotatably connected between the two sliding pieces 6, a pressure sensor 8 is fixed on the bottom inner wall of the sliding groove 5, and the pressure sensor 8 is electrically connected with a microprocessor through a signal line, and the microprocessor is electrically connected with an alarm through a switch.
The utility model discloses in, the guide way 9 of loop configuration is all seted up to the circumference outer wall of supporting wheel 3 and pinch roller 7, the both sides inner wall that guide way 9 kept away from its open end all sets up to the guide part 10 that leans out, and guide part 10 is the arc structure, the both sides inner wall that guide way 9 is close to its open end all sets up to spacing 11 to the intermediate position slope, and spacing 11 is the arc structure, avoid the copper line to take place horizontal migration in the traction process and influence the in-process of processing, and avoid the copper line along lateral wall roll-off wire casing 9, in order to guarantee the stability that the copper line removed in guide way 9;
the elastic component sets up to spring 12, and the top and the bottom of spring 12 are connected with the top of spout 5 and the top of saddle 6 respectively, are fixed with locating lever 13 between spout 5 top and the bottom inner wall, and locating lever 13 sets up in spring 12's inside, and the position that 6 top outer walls of saddle and locating lever 13 correspond has been seted up the perforation, and fenestrate circumference inner wall and locating lever 13's circumference outer wall sliding connection.
The working principle is as follows: the two sides of the frame 1 are provided with the rotating supporting wheels 3, the pinch roller 7 is arranged between the two supporting wheels 3, the two ends of the pinch roller 7 can move in the vertical direction through the rotary connection with the slider 6, so that the copper wire moves from the top of the two supporting wheels 3 and the bottom of the pinch roller 7, and an elastic member is arranged between the top of the sliding piece 6 and the top of the sliding groove 5, the sliding piece 6 and the pressing wheel 7 are pressed downwards by the elastic member, thereby keeping the copper wire tensioned, when the copper wire is broken in the traction process, the pressure-bearing copper wire at the bottom of the pinch roller 7 is loosened, the elastic piece presses the sliding piece 6 to the bottom of the sliding groove 5 and contacts with the pressure sensor 8, therefore, the trigger signal can be used for reminding workers by turning on the alarm through the microprocessor and treating the broken copper wire, so that the influence on the overall processing operation is avoided, and the quality of the finished copper wire product is ensured;
lead groove 9 has been seted up at the circumference outer wall of supporting wheel 3 and pinch roller 7, make the copper line remove in lead groove 9, and lead groove 9 keeps away from the both sides guide part 10 of open end and sets up to outside open arc structure, thereby avoid the copper line to take place the in-process that the horizontal migration influences processing at the traction in-process, and set up lead groove 9 near the spacing portion 11 in both sides of open end to the arc structure of slope to the intermediate position, avoid the copper line along lateral wall roll-off lead groove 9, in order to guarantee the stability of copper line at the inslot 9 internal shift.
Example 2
Referring to fig. 2-3, a broken wire alarm device is used in processing of copper wire products, the elastic component in embodiment 1 is replaced by an air spring 14, the top end and the bottom end of the air spring 14 are respectively connected with the top of a sliding groove 5 and the top of a sliding piece 6, both sides of one end, close to a pinch roller 7, of the sliding groove 5 are respectively fixed with a limiting part 15, the outer wall of the limiting part 15 is connected with the outer wall of the sliding piece 6 in a sliding manner, the air pressure of an air cavity in the air spring 14 can be adjusted, different pressures can be selected according to copper wires of different masses, fracture of copper wires of poor masses caused by overlarge pressure can be avoided, and the broken wire alarm device is more suitable for.
The working principle is as follows: replace above-mentioned elastic component for air spring 14, be connected the telescopic link in the air spring 14 with the top of saddle 6 and spout 5 respectively, the atmospheric pressure of utilizing air chamber in the air spring 14 can push down saddle 6 and compress tightly the copper line through pinch roller 7, and the atmospheric pressure size of air chamber in the adjustable air spring 14, with the copper line according to different masses selects the different pressure of use, can avoid pressure too big to cause the copper line of quality difference to take place the fracture, thereby be fit for the copper line traction in the copper line goods course of working more.
The above, only be the concrete implementation of the preferred embodiment of the present invention, but the protection scope of the present invention is not limited thereto, and any person skilled in the art is in the technical scope of the present invention, according to the technical solution of the present invention and the utility model, the concept of which is equivalent to replace or change, should be covered within the protection scope of the present invention.

Claims (8)

1. A broken wire alarm device for processing copper wire products comprises a rack (1) and is characterized in that supporting wheels (3) are arranged on two sides of the top of the rack (1), supporting pieces (2) are arranged at two ends of each supporting wheel (3), the bottom end of each supporting piece (2) is fixed to the outer wall of the top of the rack (1), the supporting pieces (2) are rotatably connected with the supporting wheels (3), connecting pieces (4) are fixed to the middle positions of two ends of the outer wall of the top of the rack (1), sliding grooves (5) are formed in the outer walls of one ends of the two connecting pieces (4), sliding pieces (6) are slidably connected to the inner walls of the sliding grooves (5), elastic pieces are connected between the outer walls of the top of the sliding pieces (6) and the inner wall of the top of the sliding grooves (5), pressing wheels (7) are rotatably connected between the two sliding pieces (6), and pressure sensors (8) are fixed to the inner wall of the bottom, and the pressure sensor (8) is electrically connected with a microprocessor through a signal wire, and the microprocessor is electrically connected with an alarm through a switch.
2. The wire breakage warning device for processing the copper wire products as claimed in claim 1, wherein the supporting wheel (3) and the pressing wheel (7) are both provided with guide grooves (9) on the outer circumferential walls.
3. The wire breakage warning device for processing the copper wire products as claimed in claim 2, wherein the inner walls of the two sides of the guide groove (9) far away from the opening end of the guide groove are provided with guide parts (10) which incline outwards.
4. The wire breakage warning device for processing the copper wire products as claimed in claim 3, wherein the inner walls of the two sides of the guide groove (9) close to the opening end of the guide groove are provided with limiting parts (11) inclining towards the middle position.
5. The breakage warning device for processing copper wire products as claimed in any one of claims 1 to 4, wherein the elastic member is a spring (12).
6. The broken wire alarm device for processing copper wire products as claimed in claim 5, wherein a positioning rod (13) is fixed between the top and bottom inner walls of the sliding groove (5), a through hole is formed in the position of the top outer wall of the sliding piece (6) corresponding to the positioning rod (13), and the circumferential inner wall of the through hole is in sliding connection with the circumferential outer wall of the positioning rod (13).
7. A breakage alarm device for processing copper wire products according to any one of claims 1 to 4, characterised in that the elastic element is provided as a gas spring (14).
8. The wire breakage warning device for processing the copper wire products as claimed in claim 7, wherein both sides of one end of the sliding groove (5) close to the pressing wheel (7) are fixed with limiting parts (15), and the outer walls of the limiting parts (15) are in sliding connection with the outer walls of the sliding pieces (6).
CN201920890707.2U 2019-06-14 2019-06-14 Broken wire alarm device for processing copper wire products Active CN210172223U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920890707.2U CN210172223U (en) 2019-06-14 2019-06-14 Broken wire alarm device for processing copper wire products

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920890707.2U CN210172223U (en) 2019-06-14 2019-06-14 Broken wire alarm device for processing copper wire products

Publications (1)

Publication Number Publication Date
CN210172223U true CN210172223U (en) 2020-03-24

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CN201920890707.2U Active CN210172223U (en) 2019-06-14 2019-06-14 Broken wire alarm device for processing copper wire products

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112642973A (en) * 2020-10-12 2021-04-13 南通大学 Annular steel wire detector
CN114613551A (en) * 2022-04-19 2022-06-10 上海玖开电线电缆有限公司 Preparation device and method of cable for robot cranked arm bag

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112642973A (en) * 2020-10-12 2021-04-13 南通大学 Annular steel wire detector
CN114613551A (en) * 2022-04-19 2022-06-10 上海玖开电线电缆有限公司 Preparation device and method of cable for robot cranked arm bag

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