CN210168866U - Edible spoon tunnel oven - Google Patents

Edible spoon tunnel oven Download PDF

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Publication number
CN210168866U
CN210168866U CN201920060978.5U CN201920060978U CN210168866U CN 210168866 U CN210168866 U CN 210168866U CN 201920060978 U CN201920060978 U CN 201920060978U CN 210168866 U CN210168866 U CN 210168866U
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CN
China
Prior art keywords
mould
edible
scoop
tunnel oven
furnace body
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Expired - Fee Related
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CN201920060978.5U
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Chinese (zh)
Inventor
Yuhan Chen
陈宇晗
Dehe Zhou
周德和
Linli Chen
陈琳莉
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Individual
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Individual
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Priority to CN201920060978.5U priority Critical patent/CN210168866U/en
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Abstract

The utility model relates to an environmental protection and food production technical field disclose an edible ladle tunnel oven, include: the furnace body comprises a base, a chain, a supporting plate, a baking mold, a furnace body and a first mechanical arm, wherein the chain and the furnace body are erected on the base, the chain penetrates through the interior of the furnace body, the first mechanical arm is located on one side of an inlet of the furnace body, the supporting plate is installed on the chain at a preset interval, and the baking mold is arranged on the supporting plate at a preset interval. The utility model discloses an edible ladle tunnel oven can realize accurate location through predetermined distance and interval when last mould to reach the operation of utilizing the automatic mould of going up of arm, and then realize extensive batch production, but also saved the labour, reduced labour cost.

Description

Edible spoon tunnel oven
Technical Field
The utility model relates to an environmental protection and food processing technology field, in particular to edible ladle tunnel oven.
Background
At present, a large amount of disposable plastic spoons are used in catering and food industries, and white pollution is caused if the disposable plastic spoons are discarded at will after the disposable plastic spoons are used up; if the collection and treatment are centralized, additional consumption of manpower, material resources and financial resources is needed, and social resources are wasted. Thus, edible scoops are gradually becoming a replacement for disposable plastic scoops.
Edible ladle adopts the mode of baking to make, traditional food cures and adopts the tunnel oven usually, traditional tunnel oven adopts roller formula conveyer belt conveying, the mould of baking food is by the manual work with the mould on roller formula conveyer belt, then get into the tunnel oven, the mould is along with unable fixed in the roller transfer process, arrange untidy, the unable accurate location of mechanical arm when going up the mould, especially to the anomalous food of this kind of appearance of ladle, consequently can't utilize the arm to realize that ladle profile skin is automatic to go up mould (promptly material loading) and compound die operation, and then can't realize extensive batch production.
SUMMERY OF THE UTILITY MODEL
The utility model provides an edible ladle tunnel oven solves the problem that edible ladle can't utilize the automatic mould of going up of arm among the prior art.
The utility model discloses an edible ladle tunnel oven, include: the furnace body comprises a base, a chain, a supporting plate, a baking mold, a furnace body and a first mechanical arm, wherein the chain and the furnace body are erected on the base, the chain penetrates through the interior of the furnace body, the first mechanical arm is located on one side of an inlet of the furnace body, the supporting plate is installed on the chain at a preset interval, and the baking mold is arranged on the supporting plate at a preset interval.
The furnace body comprises a furnace body outlet, a first mechanical arm and a second mechanical arm, wherein the furnace body outlet is arranged on one side of the furnace body outlet.
Wherein the bake form comprises: go up mould, lower mould and top molding board, it is located between lower mould and the top molding board to go up the mould, it is protruding that the mould is formed with ladle shape towards one side of lower mould to go up the mould, the lower mould is equipped with and holds the bellied ladle shape die cavity of ladle shape, go up and connect through elastomeric element between the mould and the top molding board, lower mould detachably installs on the layer board.
The elastic component comprises at least two screw rods and two springs, one end of each screw rod is installed on one side, away from the lower die, of the upper die, the other end of each screw rod penetrates through the upper die pressing plate and is adjustably installed on the upper die pressing plate through an adjusting nut, and the springs are sleeved outside each screw rod between the upper die and the upper die pressing plate.
The at least two screws are uniformly arranged in the upward direction of the upper die, and the elastic coefficient of the spring above the corresponding spoon head area is smaller than that of the spring above the spoon handle area.
The elastic component comprises three or more screws and three or more springs, and the screws are arranged from dense to sparse in the direction from the spoon handle to the spoon head.
One end of the lower die is rotatably connected with one end of the upper die pressing plate, and the other end of the upper die pressing plate is connected with the other end of the lower die in an openable and closable manner.
Wherein, lower mould one end and last platen one end are equipped with the pivot rotatable coupling of torsional spring through the cover.
The upper die pressing plate is made of stainless steel, and the upper die and the lower die are made of aluminum alloy.
The utility model discloses an edible ladle tunnel oven adopts the chain conveying, fixes the layer board on the chain according to the predetermined distance, cures the mould and arranges on the layer board according to predetermined interval, and first arm can realize accurate location through predetermined distance and interval when last mould to reach the operation of utilizing first arm to go up the mould automatically, and then realize extensive batch production, but also saved the labour, reduced labour cost.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
Fig. 1 is a schematic view of the structure of an edible spoon tunnel oven of the present invention;
FIG. 2 is a top view of FIG. 1;
FIG. 3 is an enlarged schematic view of the chain and pallet of FIG. 1;
FIG. 4 is a schematic illustration of the bake form of FIG. 1;
fig. 5 is a top view of fig. 4.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts belong to the protection scope of the present invention.
The tunnel oven with the edible spoon of the present embodiment is shown in fig. 1 to 3, and includes: the oven comprises a base 100, a chain 200, a supporting plate 300, a baking mold 400, an oven body 500 and a first mechanical arm 601, wherein the chain 200 and the oven body 500 are erected on the base 100, the chain 200 penetrates through the interior of the oven body 500, and the first mechanical arm 601 is positioned at one side of an inlet of the oven body so as to convey an edible spoon into the oven body 500 for baking. The pallets 300 are installed on the chain 200 at a predetermined interval, and the baking molds are arranged on the pallets 300 at a predetermined interval. To maintain balance, two chains 200 are generally used in parallel, and both ends of the pallet 300 may be mounted on the chains 200 by screws 700.
The edible spoon tunnel oven of the embodiment adopts the chain 200 for conveying, the supporting plate 300 is fixed on the chain 200 according to the preset distance, the baking molds 400 are arranged on the supporting plate 300 according to the preset interval, and the first mechanical arm 601 can realize accurate positioning through the preset distance and the interval when the molds are upward, so that the automatic mold-feeding and mold-closing operation by utilizing the first mechanical arm 601 is realized, further, the large-scale batch production is realized, the labor force is also saved, and the labor cost is reduced.
The edible spoon tunnel oven of this embodiment further includes a second mechanical arm 602, and the second mechanical arm 602 is located at one side of the outlet of the oven body 500, and is used for automatically opening the baking mold 400 after the baking of the edible spoon is completed and the edible spoon is taken out of the baking mold 400, thereby realizing an automatic demolding operation. After demolding, the baking mold 400 returns to the inlet of the furnace body 500 along with the chain, and the first mechanical arm 601 automatically molds the mold again.
The number of the first mechanical arm 601 and the second mechanical arm 602 can be determined according to actual yield and cost requirements, the first mechanical arm 601 and the second mechanical arm 602 can adopt an ann chuan or kawasaki robot, and a vacuum suction cup for sucking the edible spoon dough skin is installed at the end part of the mechanical arm, so that automatic mould-feeding is realized, and mould-feeding is carried out through downward swinging arms to carry out mould-closing.
As shown in fig. 4 and 5, the bake form 400 includes: the method comprises the following steps: go up mould 1, lower mould 2 and last moulding plate 3, go up mould 1 and be located between lower mould 2 and last moulding plate 3, go up mould 1 and be formed with ladle shape arch towards one side of lower mould, lower mould 2 is equipped with and holds the bellied ladle shape die cavity of ladle shape, goes up and connects through elastomeric element between mould 1 and the last moulding plate 3, and 2 detachably of lower mould install on layer board 300. The lower mold 2 may be mounted on the pallet 300 by screws, or the lower mold 2 may be placed in grooves arranged at predetermined intervals on the pallet 300.
In the edible ladle baking mould of this embodiment, go up and connect through elastomeric element between mould 1 and the last moulding plate 2, toast the in-process, the face skin of edible ladle inflation can be with going up mould 1 jack-up when toasting, avoids the ladle edge to extrude outward for the ladle biscuit edge after toasting the completion is neat level and smooth, satisfies the requirement of using.
In this embodiment, the elastic component includes at least two screws 4 and two springs 5, one end of each screw 4 is installed on one side of the upper die 1 departing from the lower die 2, the other end of each screw passes through the upper die pressing plate 3 and is adjustably installed on the upper die pressing plate 3 through an adjusting nut 6, and the spring 5 is sleeved outside each screw 4 between the upper die 1 and the upper die pressing plate 2. The adjusting nut 6 is used for finely adjusting the distance between the upper die 1 and the upper die pressing plate 3, so that the pressure of the spring 5 is adjusted, the spring 5 is kept in a normal state or in a slightly compressed state, and the upper die 1 can be upwards jacked up by the dough sheet when being baked. The elastic component is simple in structure and convenient to adjust.
Because the spoon head part is arc-shaped instead of plane, the dough cover expands upwards during baking, and the acting force of the dough cover in the spoon head area relative to the two sides of the die cavity is actually a component of the upward expansion force which is vertical to the two sides of the die cavity. Therefore, in order to ensure that the thickness of the spoon head part is basically consistent with that of the spoon handle part after baking is finished, in the embodiment, at least two screws 4 are uniformly arranged in the upper degree direction of the upper die 1 (namely, the spacing distance between two adjacent screws 4 is equal), and the elastic coefficient of the spring 5 above the corresponding spoon head area is smaller than that of the spring 5 above the spoon handle area, namely, the pressure of the spring 5 above the spoon head area is smaller than that of the spring 5 above the spoon handle area. The difference between the elastic coefficient of the spring 5 above the spoon head area and the elastic coefficient of the spring 5 above the spoon handle area can be adjusted according to the size of the spoon head and the radian of the cambered surface.
In the embodiment, in order to ensure that the thickness of the spoon head part is basically consistent with that of the spoon handle part, the screws 4 are arranged from dense to sparse in the direction from the spoon handle to the spoon head, namely the spring pressure above the spoon head area is smaller than that above the spoon handle area.
Because the moisture content of the dough sheet in each area is possibly uneven, the expansion degree of the dough sheet is different in the baking process, and if the elastic coefficient of the elastic component is too small, the area with more moisture content expands upwards or foams, so that the surface of the edible spoon is uneven. In the embodiment, the elastic coefficient of the elastic component is 0.01-0.05 kgf/mm, and in the elastic coefficient range, the expansion of the area with more water content to a certain height can be greatly inhibited, so that the surface flatness of the edible spoon can be ensured as much as possible. For the combined elastic part of the screw 4 and the spring 5, the difference between the spring pressure above the spoon head region and the spring pressure above the spoon handle region can be adjusted within this range.
The elastic component structure of four screws 4 and four springs 5 is shown in fig. 1 and 2, wherein the elastic coefficient of the spring 5 above the spoon handle area can be 0.03-0.045 kgf/mm, and the elastic coefficient of the spring 5 above the spoon head area can be 0.02-0.025 kgf/mm.
In the embodiment, the range of the elastic coefficient of the spring, the elastic coefficient of the spring above the spoon head area and the elastic coefficient of the spring above the spoon handle area are different according to spoons with different specifications or sizes, and the specific parameters are determined according to actual conditions.
In this embodiment, one end of the lower mold 2 and one end of the upper mold platen 3 are rotatably connected, and the other end of the upper mold platen 3 and the other end of the lower mold 2 are connected in an openable and closable manner. Specifically, 2 one ends of lower mould and 3 one ends of last moulding board are connected through pivot 7, and the 3 other ends of last moulding board are equipped with location buckle 8, and the 2 other ends of lower mould are equipped with bolt compression spring and bolt 9, and location buckle 8 is after pushing down bolt compression spring to a certain position, thereby bolt 9 inserts the closed connection of the 3 other ends of last moulding board and the 2 other ends of lower mould in the location buckle 8 realization, and it closes to go up mould 1 and lower mould 2 this moment. After the bolt 9 is pulled out, the other end of the upper die pressing plate 3 and the other end of the lower die 2 are opened. Preferably, 2 one ends of lower mould and 3 one ends of last moulding board are through the pivot 7 rotatable coupling that the cover was equipped with the torsional spring, go up the moulding board 3 other end and the back is opened to the 2 other ends of lower mould, go up mould 1 and the automatic opening of 2 direct torsional spring effort that pass through of lower mould.
In this embodiment, the upper platen 3 is made of stainless steel, and the stainless steel includes 201.303.304.316 and other types; the upper die 1 and the lower die 2 are made of aluminum alloy, and the aluminum alloy material includes 6061.7075 and the like. Stainless steel coefficient of expansion is less, it is very little to warp among the baking process, can guarantee the rigidity of last moulding plate 3, it belongs to the opposite sex spare to bake the mould (going up mould 1 and lower mould 2 promptly), adopt aluminum alloy die sinking shaping to do the teflon processing again (whole process includes carrying out heat treatment to the aluminum alloy model, special fluorine dragon coats on the mould, the purpose of heat treatment is for strengthening the hardness, reduce the deformation rate, special fluorine dragon is for making things convenient for the drawing of patterns in order to keep surperficial ladle smooth level, whole mould cost of manufacture can be lower, consequently, it adopts the aluminum alloy to make to go up mould 1 and lower mould 2.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.

Claims (9)

1. An edible scoop tunnel oven, comprising: the furnace body comprises a base, a chain, a supporting plate, a baking mold, a furnace body and a first mechanical arm, wherein the chain and the furnace body are erected on the base, the chain penetrates through the interior of the furnace body, the first mechanical arm is located on one side of an inlet of the furnace body, the supporting plate is installed on the chain at a preset interval, and the baking mold is arranged on the supporting plate at a preset interval.
2. The edible scoop tunnel oven of claim 1, further comprising a second robotic arm positioned to one side of the oven body outlet.
3. The edible scoop tunnel oven of claim 1 or 2, wherein the baking mold comprises: go up mould, lower mould and top molding board, it is located between lower mould and the top molding board to go up the mould, it is protruding that the mould is formed with ladle shape towards one side of lower mould to go up the mould, the lower mould is equipped with and holds the bellied ladle shape die cavity of ladle shape, go up and connect through elastomeric element between the mould and the top molding board, lower mould detachably installs on the layer board.
4. The edible scoop tunnel oven of claim 3, wherein said resilient member comprises at least two threaded rods and two springs, each of said threaded rods having one end mounted to a side of the upper mold facing away from the lower mold and the other end passing through the upper mold platen and adjustably mounted to the upper mold platen by an adjustment nut, each threaded rod between the upper mold and the upper mold platen being externally sleeved by said spring.
5. The edible scoop tunnel oven of claim 4, wherein the at least two screws are uniformly arranged in an upward direction of the upper mold, and the spring rate of the spring above the corresponding scoop head region is less than the spring system of the spring above the scoop handle region.
6. The edible scoop tunnel oven of claim 4, wherein the resilient member comprises three or more screws and three or more springs, the screws being arranged from dense to sparse in a direction from the scoop handle to the scoop head.
7. The edible scoop tunnel oven of claim 3, wherein one end of the lower mold is pivotally connected to one end of the upper platen, and the other end of the upper platen is openably and closably connected to the other end of the lower mold.
8. The edible scoop tunnel oven of claim 7, wherein the lower mold end and the upper platen end are rotatably coupled by a shaft that is sleeved with a torsion spring.
9. The edible scoop tunnel oven of claim 3, wherein the upper platen is made of stainless steel and the upper and lower molds are made of aluminum alloy.
CN201920060978.5U 2019-01-17 2019-01-17 Edible spoon tunnel oven Expired - Fee Related CN210168866U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920060978.5U CN210168866U (en) 2019-01-17 2019-01-17 Edible spoon tunnel oven

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920060978.5U CN210168866U (en) 2019-01-17 2019-01-17 Edible spoon tunnel oven

Publications (1)

Publication Number Publication Date
CN210168866U true CN210168866U (en) 2020-03-24

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ID=69828798

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920060978.5U Expired - Fee Related CN210168866U (en) 2019-01-17 2019-01-17 Edible spoon tunnel oven

Country Status (1)

Country Link
CN (1) CN210168866U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113940384A (en) * 2021-09-30 2022-01-18 傅仰泉 Spoon-shaped candy forming process and forming equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113940384A (en) * 2021-09-30 2022-01-18 傅仰泉 Spoon-shaped candy forming process and forming equipment
CN113940384B (en) * 2021-09-30 2024-04-16 傅仰泉 Spoon-shaped candy forming process and forming equipment

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20200324

Termination date: 20220117

CF01 Termination of patent right due to non-payment of annual fee