CN210161590U

CN210161590U - Wine bottle base forming device

Info

Publication number: CN210161590U
Application number: CN201920419738.XU
Authority: CN
Inventors: 刘阿林; 张磊
Original assignee: Wuhan Soft Project Professional School
Current assignee: Wuhan Soft Project Professional School
Priority date: 2019-03-29
Filing date: 2019-03-29
Publication date: 2020-03-20
Anticipated expiration: 2029-03-29

Abstract

The utility model relates to a beverage bottle base forming device, including the feed mechanism, die-forming mechanism, cutting mechanism and the finished product collection mechanism that set gradually, feed mechanism delivers to the cutting by cutting mechanism behind the die-forming mechanism stamping forming with raw material plate, collects the mechanism by the finished product at last and collects in order concentrating the transport, and one side that feed mechanism is close to the feed end is equipped with the adjusting device who continues to carry to die-forming mechanism when being used for preventing raw material plate stamping forming. The utility model has the advantages of simple structure, effective control of the transportation of the raw material plate during the die pressing, no need of closing the driving motor during the die pressing, and long service life of the equipment; the cooling effect of the product after die pressing is good, and the product quality is ensured; meanwhile, the product can be effectively collected so as to be conveniently carried in a centralized way, the production efficiency is high, the labor is saved, and the cost is lower.

Description

Wine bottle base forming device

Technical Field

The utility model relates to a plastics shaping processing equipment technical neighborhood, concretely relates to beverage bottle base forming device.

Background

At present, a plurality of existing wine bottles adopt a mode of adding a wine bottle base at the bottom of the bottle, and as far as one wine bottle base is used, the base is fixed at the bottom of the wine bottle base, so that the wine bottle can be well protected, the problem that the wine bottle is knocked down to cause loss due to carelessness is avoided, and meanwhile, the harmony with the surrounding environment of the wine bottle storage position can be enhanced.

The wine bottle base is generally a plastic base, and the plastic base is simple in manufacturing process, low in cost and convenient to use. The existing plastic molding technology adopts a high-temperature die assembly for die-molding, and the production mode has the defects that: 1. during die pressing, the conveying unit needs to be closed to suspend conveying so as to prevent the raw materials from being accumulated on one side of the die to influence the quality of the product die pressing due to the fact that the raw materials are continuously conveyed during die pressing, and the service life of equipment is influenced by closing and opening the conveying unit for multiple times; 2. the cooling effect of the product after die pressing is poor, and the demoulding quality of the product is influenced; 3. after the pressing die is completed, the product needs to be manually placed on the carrying device, so that the labor intensity of workers is high, the production efficiency is low, and the cost is high.

SUMMERY OF THE UTILITY MODEL

The technical problem to be solved by the utility model is to provide a wine bottle base forming device, which has simple structure, can effectively control the conveying of raw material plates during die pressing, does not need to close a driving motor during die pressing, and has long service life of equipment; the cooling effect of the product after die pressing is good, and the product quality is ensured; meanwhile, the product can be effectively collected so as to be conveniently carried in a centralized way, the production efficiency is high, the labor is saved, and the cost is lower.

The utility model provides an above-mentioned technical problem's technical scheme as follows:

the utility model provides a beverage bottle base forming device, collects the mechanism including feed mechanism, die forming mechanism, cutting mechanism and the finished product that sets gradually, feed mechanism delivers to the raw materials board the die forming mechanism stamping forming back by cutting mechanism cuts, at last by the finished product is collected the mechanism and is collected in order concentrating the transport, one side that feed mechanism is close to the feed end is equipped with and is used for preventing continue during the raw materials board stamping forming to the adjusting device that die forming mechanism carried.

The utility model has the advantages that: the raw material plate is sequentially conveyed to a pressing die of a pressing die forming mechanism and a cutting mechanism for cutting through a feeding mechanism, and finally collected by a finished product collecting mechanism for centralized transportation, so that products do not need to be collected manually, the manual labor intensity is reduced, and the production efficiency is obviously improved; during the moulding-die, through adjusting device shrink raw material plate, prevent that moulding-die in-process raw material plate from continuing to carry forward and piling up and influence product moulding-die quality in mould one side, need not to suspend driving motor, extension equipment life.

On the basis of the technical scheme, the utility model discloses can also do following improvement.

Further, the feeding mechanism comprises a feeding frame, two rollers perpendicular to the conveying direction are arranged on the feeding frame side by side, the rollers are driven by a motor to rotate, and a charging barrel is arranged on one side, close to the feeding end, of the feeding frame.

The beneficial effect who adopts above-mentioned further scheme is thereby through motor drive roller rotation transport raw material plate on the feed cylinder, convenient and fast.

Further, adjusting device includes the support of vertical setting, the upper end of support be equipped with the parallel bull stick of roller, the both ends of bull stick rotate connect in the both sides of support, the lower extreme of support is equipped with and is used for the suit the dead lever of feed cylinder, the dead lever with be equipped with the movable rod between the bull stick, the movable rod can slide from top to bottom in the relative a pair of spout that sets up in support both sides.

The charging barrel is sleeved by the fixed rod, and the raw material plate on the charging barrel winds around the rotating rod and then winds around the movable rod; during moulding-die, thereby the movable rod utilizes the gravity of self to descend to make raw materials board shrink back, avoids raw materials board to pile up in one side of mould and influence product moulding-die quality, guarantees product quality.

Further, the die-forming mechanism wraps a die holder, be equipped with the cold water groove in the die holder, the top in cold water groove is equipped with the high temperature lower mould, the high temperature lower mould outwards extends a fixed plate respectively perpendicularly along direction of delivery's both sides, two the fixed plate respectively with the lower mould lift cylinder fixed connection of die holder corresponding side, two lower mould lift cylinder one-to-one is installed in the mounting groove of die holder both sides, be equipped with the high temperature mould directly over the high temperature lower mould, the upper end and the last mould lift cylinder fixed connection of mould on the high temperature, the die holder respectively is equipped with a cold air duct along direction of delivery's both sides, be equipped with a plurality of to on the cold air duct the air supply section of thick bamboo of cold wind is sent to the high.

The beneficial effects of adopting above-mentioned further scheme are that make the product shaping through high temperature lower mould and high temperature last mould extrusion, cool off the lower extreme of high temperature lower mould through the cooling water in the cold water groove, spout the upper surface of cold wind cooling product through the air supply drum to the product drawing of patterns guarantees product quality.

Furthermore, one side of the die holder, which is close to the discharge end, is provided with a first sensor for detecting that the raw material plate is in place.

Adopt above-mentioned further scheme's beneficial effect to detect whether the raw materials board targets in place and send corresponding signal to controlling means through first sensor, controlling means starts the mould moulding-die.

Further, cutting mechanism includes the base, the vertical cutting frame that is equipped with on the base, the vertical cutter lift cylinder that is equipped with in cutting frame upper end, the lower extreme fixedly connected with cutter of cutter lift cylinder.

Adopt above-mentioned further scheme's beneficial effect to drive the cutter through cutter lift cylinder and cut the product, convenient to use is swift.

Further, finished product collection mechanism includes the support frame, be equipped with the collection platform that can open and shut that is used for placing the product on the support frame, collection platform includes two flat boards that set up along direction of delivery, every one side correspondence of flat board with one side of support frame rotates to be connected, the flat board is kept away from one side of support frame with the flexible one end of the cylinder that opens and shuts on the support frame rotates to be connected, the other end of the cylinder that opens and shuts with the support frame rotates to be connected.

The beneficial effects who adopts above-mentioned further scheme are that accept the product of cutting through collection platform, drive the dull and stereotyped so that open collection platform downwards through opening and shutting the cylinder for the automatic handling device to the collection platform below that falls of product, so that concentrate the transportation.

Furthermore, one of the support frame, which is far away from the feeding end, is provided with a second sensor for detecting that the product is in place.

Adopt above-mentioned further scheme's beneficial effect to detect the product and will correspond signal transfer and give controlling means through the second sensor, controlling means starts the cylinder that opens and shuts in order to open collection platform.

Drawings

Fig. 1 is a schematic structural view of the present invention;

fig. 2 is a schematic structural view of a feeding mechanism of the present invention;

FIG. 3 is a schematic structural view of a middle/high temperature lower die of the present invention;

fig. 4 is a schematic structural diagram of the middle finished product collecting mechanism of the present invention.

In the drawings, the components represented by the respective reference numerals are listed below:

1. the device comprises a feeding mechanism, 2, a die forming mechanism, 3, a cutting mechanism, 4, a finished product collecting mechanism, 5, a raw material plate, 6, an adjusting device, 7, a feeding frame, 8, a roller, 9, a charging barrel, 10, a support, 11, a rotating rod, 12, a fixed rod, 13, a movable rod, 14, a sliding chute, 15, a die frame, 16, a high-temperature upper die, 17, an upper die lifting cylinder, 18, a cold air pipeline, 19, an air supply barrel, 20, a first sensor, 21, a base, 22, a cutting frame, 23, a cutter lifting cylinder, 24, a second sensor, 25, a support frame, 26, a flat plate, 27, an opening and closing cylinder, 28, a high-temperature lower die, 29, a die groove, 30 and a fixed plate.

Detailed Description

The principles and features of the present invention are described below in conjunction with the following drawings, the examples given are only intended to illustrate the present invention and are not intended to limit the scope of the present invention.

As shown in fig. 1 to 4, the utility model provides a wine bottle base forming device, including the feed mechanism 1 that sets gradually, moulding-die forming mechanism 2, cutting mechanism 3 and finished product collection mechanism 4, feed mechanism 1 sends raw material plate 5 to moulding-die forming mechanism 2 stamping forming back by cutting mechanism 3 cutting, collect by finished product collection mechanism 4 at last with concentrated transport, send raw material plate 5 to moulding-die forming mechanism 2 moulding-die and cutting mechanism 3 cutting through feed mechanism 1 in proper order, collect by finished product collection mechanism 4 at last for concentrated transport, need not the manual work and collect the product, the manual labor intensity reduces, production efficiency obviously improves; one side of the feeding mechanism 1 close to the feeding end is provided with an adjusting device 6 for preventing the raw material plate 5 from being continuously conveyed to the die forming mechanism 2 during punch forming; during the moulding-die, contract raw materials board 5 through adjusting device 6, prevent that moulding-die in-process raw materials board 5 from continuing to carry forward and piling up in mould one side and influence product moulding-die quality, need not pause driving motor, extension equipment life practices thrift the cost.

Note that, the raw material sheet 5 in the present application is a flexible plastic sheet of PVC.

In the utility model, the feeding mechanism 1 comprises a feeding frame 7, two rollers 8 perpendicular to the conveying direction are arranged on the feeding frame 7 side by side, the rollers 8 are driven by a motor to rotate, two motors are arranged at the positions, the two motors are both arranged on the feeding frame 7 and are usually connected by bolts, and screw holes matched with the bolts are respectively arranged on the shell of the motor and the feeding frame 7; the driving ends of the two motors are respectively welded with one end of the central shaft of the two rollers 8; a charging barrel is arranged on one side of the feeding frame 7 close to the feeding end. In the conveying process, one roller 8 close to the feeding end of the feeding mechanism 1 rotates clockwise under the driving of the motor, the other roller 8 rotates anticlockwise under the driving of the motor, and the raw material plate 5 is continuously conveyed forwards by utilizing the friction force between the two rollers 8.

As shown in fig. 2, the utility model discloses in, adjusting device 6 includes the support 10 of vertical setting, and the upper end of support 10 is equipped with the bull stick 11 parallel with roller 8, and the both ends of bull stick 11 are rotated and are connected in the both sides of support 10, and the lower extreme of support 10 is equipped with the dead lever 12 that is used for suit feed cylinder 9, and specific mounting means is: a fixing plate extends outwards from the lower end of the bracket 10, one end of a fixing rod 12 is welded with the fixing plate, and the fixing rod 12 is parallel to the rotating rod 11, so that the fixing rod 12 is positioned outside the bracket 10, and the charging barrel 9 is convenient to replace; a movable rod 13 is arranged between the fixed rod 12 and the rotating rod 11, and the movable rod 13 can slide up and down in a pair of sliding grooves 14 which are oppositely arranged at two sides of the bracket 10. In the conveying process, the charging barrel 9 is firstly sleeved on the fixed rod 12, the raw material plate 5 on the charging barrel is wound on the rotating rod 11, then the charging barrel is wound on the movable rod 13, and finally the charging barrel is wound on the two rollers 8, and the control device starts the motor to convey the raw material plate 5; when the former feed plate 5 carried the moulding-die on the mould, the motor lasted the operation, and the former feed plate 5 on the feed cylinder 9 lasted the transport, thereby the movable rod 13 relied on the weight of self to make former feed plate 5 shrink in spout 14 gliding this moment, avoided moulding-die in-process former feed plate 5 to pile up and influence product moulding-die quality in mould one side, and is easy and simple to handle, need not the pause motor, avoids opening and close the motor many times and influences its life, practices thrift the cost.

It should be noted that, here, in order to prevent the material cylinder 9 from sliding down from the fixing rod 12 during the rotation process, a threaded section may be provided at an end of the fixing rod 12 away from the fixing plate, and a nut is threadedly connected to the threaded section, so as to effectively prevent the material cylinder 9 from sliding down from the fixing rod 12.

In addition, during the transportation of the raw material plate 5, the raw material plate 5 is in a tense state, so the movable rod 13 is positioned at the upper part of the bracket 10 under the support of the raw material plate 5; when the die pressing is carried out, the raw material plate 5 cannot be conveyed forwards, and the raw material plate 5 is in a loose state at the moment, so that the movable rod 13 can press the raw material plate 5 downwards under the action of self gravity, and the influence on the quality of the die pressing of the product due to the fact that the raw material plate 5 is accumulated on one side of the die in the die pressing process is avoided. Moreover, the manufacturing materials, the weight and the like of the movable rod 13 are designed according to actual requirements, so that the situation that the raw material plate 5 is conveyed due to the fact that the raw material plate is too light to slide downwards or too heavy is avoided.

As shown in fig. 1 and 3, in the present invention, the die forming mechanism 2 comprises a die holder 15, a cold water tank is arranged in the die holder 15, cold water is stored in the cold water tank, a water inlet pipe communicated with a water tank is arranged on the side wall of the cold water tank, a water pump is arranged in the water tank, and a water outlet of the water pump is communicated with a water inlet of the water inlet pipe; the bottom in cold water groove is equipped with the outlet, and the outlet passes through the drain pipe and communicates with the collection box, and outlet department is equipped with the valve, and the valve priority at this place adopts the solenoid valve, realizes the automatic switch drainage, reduces artifical intensity of labour. A high-temperature lower die 28 is arranged above the cold water tank, a plurality of die-shaped grooves 29 are uniformly distributed on the high-temperature lower die 28, two fixing plates 30 respectively extend outwards from two sides of the high-temperature lower die 28 along the conveying direction, and the two fixing plates and the high-temperature lower die 28 are integrally formed; two fixed plates 30 respectively with the lower mould lift cylinder fixed connection (welding) of moulding-die carrier 15 corresponding side, two lower mould lift cylinders one-to-one are installed in the mounting groove of moulding-die carrier 15 both sides, adopt bolted connection's mode usually, are equipped with respectively on the cell wall of mounting groove and on the casing of lower mould lift cylinder with bolt complex screw. A high-temperature upper die 16 is arranged right above the high-temperature lower die 28, a plurality of lugs in one-to-one correspondence with the die grooves 29 on the high-temperature lower die 28 are uniformly distributed on the high-temperature upper die 16, the upper end of the high-temperature upper die 16 is fixedly connected (welded) with the upper die lifting cylinder 17, two sides of the die holder 15 along the conveying direction are respectively provided with a cold air pipeline 18, one side of the cold air pipeline 18 is provided with an air blower, the cold air pipeline 18 is provided with a plurality of air supply cylinders 19 for supplying cold air to the high-temperature lower die 28, and the air supply cylinders. During die pressing, the control device starts the upper die lifting cylinder 17 to drive the high-temperature upper die 16 to descend to extrude the raw material plate 5, and the upper die lifting cylinder 17 drives the high-temperature upper die 16 to retract after die pressing forming; the cooling water in the cold water tank cools the high-temperature lower die 28, and meanwhile, the blower blows air to send cold air to a cooled product from the air supply cylinder 19, so that the product is easy to demould after being fully cooled, and the product quality is ensured; the control device controls the lower die lifting cylinder to drive the high-temperature lower die 28 to descend by a certain height (5-10 cm), and the product is separated from the high-temperature lower die 28, so that the product is conveyed forwards continuously.

Preferably, in the present invention, a first sensor 20 for detecting the position of the raw material plate 5 is disposed on one side of the die frame 15 close to the discharge end, and the first sensor 20 is mounted on the die frame 15 in a manner that will occur to those skilled in the art, such as welding. When the first sensor 20 detects the raw material plate 5, indicating that the raw material plate 5 is just fully laid on the high temperature lower die 28, the first sensor 20 sends a corresponding signal to the control device, and the control device starts the upper die lifting cylinder 17 to operate.

The utility model discloses in, cutting mechanism 3 includes base 21, the vertical cutting frame 22 that is equipped with on the base 21, the vertical cutter lift cylinder 23 that is equipped with in cutting frame 22 upper end, the lower extreme fixedly connected with cutter of cutter lift cylinder 23, cutter and cutter lift cylinder 23 adopt welded mode to be connected usually. During operation, the control device controls the cutter lifting cylinder 23 to drive the cutter to cut products, and the cutting device is convenient and fast.

As shown in fig. 4, in the present invention, the finished product collecting mechanism 4 includes a supporting frame 25, an openable collecting platform for placing the product is disposed on the supporting frame 25, the collecting platform includes two flat plates 26 disposed along the conveying direction, one side of each flat plate 26 is rotatably connected with one side of the supporting frame 25, and is generally hinged by a hinge; one side of the flat plate 26, which is far away from the support frame 25, is rotatably connected with one telescopic end of an opening and closing cylinder 27 on the support frame 25, and is generally hinged by a hinge; the other end of the opening and closing cylinder 27 is rotatably connected to the support frame 25, and is usually hinged to ensure that the telescopic direction of the opening and closing cylinder 27 can be changed according to the rotation of the plate 26. The side of the support 25 remote from the feed end is provided with a second sensor 24 for detecting the product in place, the second sensor 24 being mounted on the die holder 15 in a manner that will be appreciated by a person skilled in the art, for example by welding. When the second sensor 24 detects the product, the front end of the product is positioned on the collecting platform, the rear end of the product is positioned on the cutting mechanism 3, the second sensor 24 transmits a corresponding signal to the control device, and the control device starts the cutter lifting cylinder 23 to drive the cutter to cut the product; after the product cutting is finished, the product is completely conveyed to the collecting platform under the pushing of the subsequent product, at the moment, the control device opens and closes the air cylinder 27, the opening and closing air cylinder 27 drives the flat plate 26 to be opened downwards, and the product on the collecting platform automatically falls onto the conveying device below the collecting platform so as to be conveyed in a centralized mode. The product is not required to be collected manually in the process, the production efficiency is greatly improved, the manual labor intensity is reduced, and the cost is saved.

It should be noted that the two opening and closing cylinders 27 drive the plate 26 to open downwards to form a space larger than the size of the product, and the sectional area of the space is larger than the sectional area of the product, so as to ensure that the product can smoothly fall onto the conveying device below the collecting platform.

The working principle of the utility model is as follows:

when the device works, the charging barrel 9 is sleeved on the fixed rod 12, and one end of the raw material plate 5 is wound on the two rollers 8 after passing around the rotating rod 11 and the movable rod 13; a motor on the feeding frame 7 drives the roller 8 to rotate and continuously convey the raw material plate 5; when the first sensor 20 detects the raw material plate 5, it is shown that the raw material plate 5 is just fully paved on the high-temperature lower die 28, the first sensor 20 transmits a corresponding signal to the control device, the control device starts the upper die lifting cylinder 17 to drive the high-temperature upper die 16 to descend to extrude the raw material plate 5, the upper die lifting cylinder 17 drives the high-temperature upper die 16 to retract after compression molding, meanwhile, the control device starts the air blower to blow air to cool a film-pressed product, the lower die lifting cylinder drives the high-temperature lower die 28 to descend by a certain height, the product is separated from the high-temperature lower die 28; the product is conveyed forwards to the cutting mechanism 3, and when the second sensor 24 detects the product, the control device starts the cutter lifting cylinder 23 to drive the cutter to retract after cutting the product; the cut products are completely conveyed to the collecting platform under the thrust action of the next product, the control device starts the two opening and closing cylinders 27, the opening and closing cylinders 27 drive the corresponding flat plates 26 to contract downwards, and the products automatically descend to the collecting device below the collecting platform so as to be conveyed in a centralized manner; and repeating the above actions to complete the compression molding of batch products.

It should be noted that the blower (model YR412), the cylinder (model SC60), the motor (model YE-2), the solenoid valve (model DN8), and the sensor (model BP8A) according to the present invention are all in the prior art, and the above components are electrically connected to the controller (model TC-SCR), and the control circuit between the controller and each component is in the prior art.

The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included within the protection scope of the present invention.

Claims

1. The utility model provides a beverage bottle base forming device which characterized in that: mechanism (4) are collected including feed mechanism (1), moulding-die forming mechanism (2), cutting mechanism (3) and finished product that set gradually, feed mechanism (1) is delivered raw materials board (5) to behind moulding-die forming mechanism (2) stamping forming by cutting mechanism (3) cutting, at last by finished product collection mechanism (4) are collected in order to concentrate the transport, one side that feed mechanism (1) is close to the feed end is equipped with and is used for preventing continue during stamping forming raw materials board (5) to adjusting device (6) that moulding-die forming mechanism (2) carried.

2. The wine bottle base forming device according to claim 1, wherein: the feeding mechanism (1) comprises a feeding frame (7), two rollers (8) perpendicular to the conveying direction are arranged on the feeding frame (7) side by side, the rollers (8) are driven by a motor to rotate, and a charging barrel (9) is arranged on one side, close to the feeding end, of the feeding frame (7).

3. The wine bottle base forming device according to claim 2, wherein: adjusting device (6) include support (10) of vertical setting, the upper end of support (10) be equipped with bull stick (11) that roller (8) are parallel, the both ends of bull stick (11) rotate connect in the both sides of support (10), the lower extreme of support (10) is equipped with and is used for the suit dead lever (12) of feed cylinder (9), dead lever (12) with be equipped with movable rod (13) between bull stick (11), movable rod (13) can slide from top to bottom in a pair of spout (14) that support (10) both sides set up relatively.

4. The wine bottle base forming device according to claim 1, wherein: the die forming mechanism (2) is provided with a block die pressing frame (15), a cold water tank is arranged in the die pressing frame (15), a high-temperature lower die (28) is arranged above the cold water tank, two fixing plates (30) respectively extend outwards from two sides of the high-temperature lower die (28) along the conveying direction, the two fixing plates (30) are respectively fixedly connected with lower die lifting cylinders on the corresponding sides of the die pressing frame (15), the two lower die lifting cylinders are correspondingly arranged in mounting grooves on two sides of the die pressing frame (15) one by one, a high-temperature upper die (16) is arranged right above the high-temperature lower die (28), the upper end of the high-temperature upper die (16) is fixedly connected with an upper die lifting cylinder (17), two sides of the die holder (15) along the conveying direction are respectively provided with a cold air pipeline (18), and the cold air pipeline (18) is provided with a plurality of air supply barrels (19) for supplying cold air to the high-temperature lower die (28).

5. The wine bottle base forming device according to claim 4, wherein: one side of the die holder (15) close to the discharge end thereof is provided with a first sensor (20) for detecting that the raw material plate (5) is in place.

6. The wine bottle base forming device according to claim 1, wherein: cutting mechanism (3) include base (21), vertically on base (21) be equipped with cutting frame (22), cutting frame (22) upper end is vertical to be equipped with cutter lift cylinder (23), the lower extreme fixedly connected with cutter of cutter lift cylinder (23).

7. A wine bottle base forming apparatus as claimed in any one of claims 1 to 6, wherein: finished product collection mechanism (4) are including support frame (25), be equipped with the collection platform that can open and shut that is used for placing the product on support frame (25), collection platform includes two flat boards (26) that set up along direction of delivery, every one side of flat board (26) correspond with one side of support frame (25) is rotated and is connected, dull and stereotyped (26) are kept away from one side of support frame (25) with the flexible one end of the cylinder (27) that opens and shuts on support frame (25) is rotated and is connected, the other end of the cylinder (27) that opens and shuts with support frame (25) are rotated and are connected.

8. The wine bottle base forming device of claim 7, wherein: one of the supporting frames (25) far away from the feeding end is provided with a second sensor (24) for detecting the product in place.