Pipe turning machine for forming ceramic roller
Technical Field
The utility model relates to a pottery roller stick shaping technical field especially relates to a pottery roller stick shaping is with pipe turnover machine.
Background
The ceramic roller is one of the key parts of roller kilns applied to the glass and ceramic industries and mainly plays a role in bearing and conveying ceramic or glass products. At present, the production of ceramic roller mainly adopts a vacuum extrusion molding method, and a pipe blank extruded by an extruder is subjected to cutting, drilling, drying and other treatments, and then is further subjected to suspension hanging firing to obtain a finished roller.
The existing ceramic roller rod vacuum extrusion molding needs to manually cut off a mud blank pipe after a pipe blank is extruded by an extruder, then the pipe blank is manually transferred to a blank receiving groove, and then the mud blank pipe is manually transferred to a bench drill for drilling, so that the pipe blank can be transferred to a drying room for drying.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem that a pottery roller stick shaping is with tube overturning machine is provided, reduces the transport to the pipe among the pottery roller stick vacuum forming process, reduces the pipe and warp, improves production efficiency.
In order to solve the technical problem, the utility model provides a pipe turning machine for forming ceramic roller rods, which is used for cutting and turning a pipe blank extruded by an extruder, and comprises a cutting mechanism, a turning mechanism and a blank receiving mechanism, wherein the turning mechanism comprises a connection groove matched with the pipe blank, the connection groove comprises a pipe blank input end, and the pipe blank axially enters the connection groove from the pipe blank input end; the overturning mechanism also comprises an overturning driving mechanism which is connected with the connecting groove to drive the connecting groove to overturn along the circumferential direction of the tube blank;
the cutting mechanism is arranged at the input end of the tube blank of the connection groove and is used for cutting off the tube blank on the connection groove;
the blank receiving mechanism is arranged below the side of the connecting groove and used for bearing the tube blank turned over from the connecting groove.
As an improvement of the above scheme, the tube turning machine further comprises a drilling mechanism, wherein the drilling mechanism comprises a first drilling mechanism correspondingly arranged above the connection groove, a second drilling mechanism arranged below the connection groove, and a first driving mechanism for driving the first drilling mechanism and the second drilling mechanism to relatively approach or separate from each other.
As an improvement of the scheme, one side of the connection groove, which is far away from the input end of the tube blank, is provided with a position sensor, and the position sensor is respectively connected with the drilling mechanism and the cutting mechanism.
As an improvement of the scheme, the connecting groove is symmetrically provided with rollers, and the rollers and the horizontal plane form a set included angle for axially conveying the tube blank.
As an improvement of the scheme, the cutting mechanism, the blank receiving mechanism and the drilling mechanism are fixedly connected with the rack, and the turnover mechanism is rotatably connected with the rack.
As an improvement of the above scheme, the turnover driving mechanism is an air cylinder, one end of the air cylinder is connected with the rack, and the other end of the air cylinder is connected with one side of the connection groove.
As an improvement of the above scheme, a first bearing seat is fixed below the connection groove, a second bearing seat is fixed on the rack, and the first bearing seat and the second bearing seat are rotatably connected through a rotating shaft.
As an improvement of the above scheme, the blank receiving mechanism includes a supporting frame, a connecting groove and a blank receiving groove, the blank receiving groove is disposed on the connecting groove, the connecting groove is rotatably connected to the supporting frame, and the supporting frame is fixedly connected to the frame.
As an improvement of the above, the cutting mechanism includes a blade, and a second driving mechanism that drives the blade to rotate circumferentially.
As an improvement of the scheme, the turnover mechanism further comprises a bottom frame, the bottom frame is connected with the rack, and the bottom frame is provided with a vertical position adjusting device and a horizontal position adjusting device.
Implement the utility model discloses, following beneficial effect has:
the utility model discloses a pipe turning machine for forming ceramic roller rods, which is used for cutting and turning pipe blanks extruded by an extruder and comprises a turning mechanism, wherein the turning mechanism specifically comprises a connecting groove matched with the pipe blanks and a turning driving mechanism; the cutting mechanism is arranged at the input end of the tube blank of the connecting groove; and the blank receiving mechanism is arranged below the side of the connecting groove. The utility model has the advantages of as follows:
1. the cutting mechanism is matched with the turnover mechanism and the blank receiving mechanism to realize continuous production of extruded tube blanks, and the production efficiency is high;
2. the cutting mechanism, the turnover mechanism and the blank receiving mechanism are matched to avoid directly carrying the blank in the blank forming process, and the defects of deformation and the like of the blank are reduced.
Drawings
Fig. 1 is a front view of an embodiment of a tube turning machine for forming ceramic rods according to the present invention;
fig. 2 is a side view of an embodiment of the tube turning machine for forming ceramic rods according to the present invention;
fig. 3 is a schematic structural view of a connection groove of the pipe turning machine for forming ceramic roller rods according to the present invention;
fig. 4 is a schematic structural view of a turnover mechanism and a blank receiving mechanism of the tube turning machine for forming ceramic roller rods according to the present invention;
fig. 5 is a schematic structural diagram of a blank receiving groove of the tube turning machine for forming ceramic roller rods.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be described in further detail with reference to the accompanying drawings.
As shown in fig. 1, the present invention provides an embodiment of a tube-turning machine for forming ceramic roller rods, which is used for cutting and turning a tube blank a extruded by an extruder, and includes a cutting mechanism 1, a turning mechanism 2, a blank-receiving mechanism 3 and a drilling mechanism 4, wherein the turning mechanism 2 includes a connection groove 21 adapted to the tube blank a, and in conjunction with fig. 2, the connection groove 21 includes a tube blank input end B, and the tube blank a enters the connection groove 21 from the tube blank input end B along an axial direction; the overturning mechanism 2 further comprises an overturning driving mechanism 22 which is connected with the connecting groove 21 to drive the connecting groove to overturn along the circumferential direction of the tube blank A; the cutting mechanism 1 is arranged at the tube blank input end B of the connection groove 21 and is used for cutting off the tube blank A on the connection groove 21; the blank receiving mechanism 3 is arranged below the side of the connection groove 21 and is used for bearing the tube blank A turned over from the connection groove 21; the pipe turning machine further comprises a drilling mechanism 4, wherein the drilling mechanism 4 comprises a first drilling mechanism 41 correspondingly arranged above the connecting groove 21, a second drilling mechanism 42 arranged below the connecting groove 21, and a first driving mechanism 43 for driving the first drilling mechanism 41 and the second drilling mechanism 42 to be relatively close to or far away from each other.
The connection groove 21 is preferably provided with a position sensor, the position sensor is arranged on one side, far away from the tube blank input end B, in the connection groove 21, and the position sensor is respectively connected with the drilling mechanism 4 and the cutting mechanism 1. When the extruder extrudes the tube blank A, the tube blank A enters the connection groove 21 along the tube blank input end B, the position sensor on one side of the tube blank input end B is far away from the connection groove 21 senses the tube blank A, namely the tube blank A is molded to a required length, the extruder stops extruding, the cutting mechanism 1 connected with the position sensor cuts off the tube blank A, meanwhile, the drilling mechanism 4 connected with the position sensor drills the end part of the tube blank A, the connection groove 21 is further driven to rotate through the overturning driving mechanism 22, the tube blank A rolls to the inside of the connection mechanism 3 under the action of gravity, and the overturning of the tube blank A is completed.
The pipe turning machine further comprises a frame 5 and an underframe 6 connected with the frame 5. The base frame 6 is fixed on the ground, is provided with a vertical position adjusting device and a horizontal position adjusting device, the cutting mechanism 1, the blank receiving mechanism 3 and the drilling mechanism 4 are fixedly connected with the frame 5, and the turnover mechanism 22 is rotatably connected with the frame 5. The horizontal position adjusting device comprises an adjusting block 61 and a ground pin 62, the ground pin 62 is fixed with the ground, a second screw 63 is fixed on the ground pin 62, the adjusting block 61 is provided with a notch matched with the second screw 63, and the horizontal position of the rack 5 is adjusted by sliding the second screw 63 in the notch of the adjusting block 61; the vertical position adjusting device comprises a first screw rod 64, the upper end of the first screw rod 64 is connected with the rack 5 through a nut, the lower end of the first screw rod 64 is connected with the adjusting block 61, and the vertical position of the rack 5 is adjusted by adjusting the nut on the first screw rod 64.
The first driving mechanism 43 of the drilling mechanism 4 specifically comprises a servo motor and a positive and negative screw rod, the first drilling mechanism 41 comprises a first drill bit, the second drilling mechanism 42 comprises a second drill bit, the first drill bit and the second drill bit are respectively arranged at two ends of the positive and negative screw rod, and the length of the drill rod of the first drill bit and the drill rod of the second drill bit is preferably not more than 30 mm. The servo motor drives the positive and negative screw rods to rotate, and the first drilling mechanism 41 and the second drilling mechanism 42 are relatively close to drill holes on the upper surface and the lower surface of the pipe blank A simultaneously. Aiming at the tube blanks A with different hardness, the servo motor drives the screw rod to accurately control the feed speed of the first drill bit and the second drill bit, so that the phenomenon that the softer tube blanks A are seriously deformed when being subjected to high-speed feed drilling and the subsequent hanging burning effect of the roller is finally influenced is avoided. The upper surface and the lower surface of the tube blank A are drilled by the first drilling mechanism 41 and the second drilling mechanism 42 simultaneously, so that the lengths of the first drill bit and the second drill bit are shortened, the runout generated when the first drill bit and the second drill bit rotate is reduced, and the problems of drilling deviation, tube blank A bending and the like caused by overlarge runout of the drill bit due to overlong drill bit when a large-diameter tube blank A is drilled are solved; in addition, the drilling time is reduced by drilling holes vertically and simultaneously, and the production efficiency is improved.
The cutting mechanism 1 includes a blade 11, and a second driving mechanism 12 for driving the blade 11 to rotate in the circumferential direction. The second driving mechanism 12 adopts a speed regulating motor, the speed regulating motor is arranged on a motor mounting seat, the motor mounting seat is fixedly connected on the rack 5, and the blade 11 is fixed on an output shaft of the speed regulating motor. The pipe blank A in the connecting groove 21 can be cut off by rotating the speed regulating motor for one circle, and the cutter blade 11 rotates in one direction, so that the phenomenon that the pipe blank is bent due to reciprocating motion cutting is avoided.
As shown in fig. 3, in order to make the tube blank a move more smoothly on the connecting groove 21 along the axial direction, rollers 211 are symmetrically and obliquely arranged on the connecting groove 21, the included angle between the roller 211 and the horizontal plane is preferably 15-60 °, the roller 211 is preferably a sponge roller 211, and the roller 211 is in contact with the outer surface of the tube blank a for transferring the tube blank a along the axial direction of the tube blank a. Referring to fig. 4, the turning driving mechanism 22 is a cylinder, one end of the cylinder is connected to the frame 5, and the other end of the cylinder is connected to one side of the connecting slot 21 through a pin. A first bearing seat 212 is fixed below the docking slot 21, a second bearing seat 51 is fixed on the frame 5, and the first bearing seat 212 and the second bearing seat 51 are connected through a rotating shaft. With reference to fig. 5, the blank receiving mechanism 3 includes a supporting frame 31, a connecting groove 32 and a blank receiving groove 33, the blank receiving groove 33 is disposed on the connecting groove 32, the connecting groove 32 is rotatably connected to the supporting frame 31, and the supporting frame 31 is fixedly connected to the frame 5. The connecting groove 32 and the blank receiving groove 33 are both V-shaped grooves, and the length of the blank receiving groove 33 is matched with that of the blank pipe. After drilling and cutting are finished, the air cylinder pushes the connecting groove 21 to rotate, the connecting groove 32 and the blank connecting groove 33 rotate to a proper angle, the formed tube blank A rolls into the blank connecting groove 33 under the action of gravity, the blank connecting groove 33 and the tube blank A are conveniently and subsequently transferred to a drying room together, and the defects that the tube blank A is directly conveyed to cause deformation and the like are avoided.
To sum up, implement the utility model discloses following beneficial effect has:
the utility model discloses a pipe turning machine for forming ceramic roller rods, which is used for cutting and turning pipe blanks extruded by an extruder and comprises a turning mechanism, wherein the turning mechanism specifically comprises a connecting groove matched with the pipe blanks and a turning driving mechanism; the cutting mechanism is arranged at the input end of the tube blank of the connecting groove; and the blank receiving mechanism is arranged below the side of the connecting groove. The utility model has the advantages of as follows:
1. the cutting mechanism is matched with the turnover mechanism and the blank receiving mechanism to realize continuous production of extruded tube blanks, and the production efficiency is high;
2. the cutting mechanism, the turnover mechanism and the blank receiving mechanism are matched to avoid directly carrying the blank in the blank forming process, and the defects of deformation and the like of the blank are reduced.
3. The drilling mechanism simultaneously drills the upper side and the lower side of the blank pipe, so that the length of a drill bit is shortened, the jumping of the drill bit is reduced, the drilling effect is better, and the efficiency is higher;
4. the cutting mechanism adopts a unidirectional cutting mode, the section is smooth, and the phenomenon of pipe blank elbow caused by reciprocating motion cutting is avoided.
The above disclosure is only a preferred embodiment of the present invention, and certainly should not be taken as limiting the scope of the invention, which is defined by the claims and their equivalents.