CN210157813U - Full-automatic PID governing system of touch-sensitive screen piglet temperature - Google Patents

Full-automatic PID governing system of touch-sensitive screen piglet temperature Download PDF

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Publication number
CN210157813U
CN210157813U CN201920869703.6U CN201920869703U CN210157813U CN 210157813 U CN210157813 U CN 210157813U CN 201920869703 U CN201920869703 U CN 201920869703U CN 210157813 U CN210157813 U CN 210157813U
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temperature
power supply
touch screen
heat preservation
piglet
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王美芝
张国军
杨乐乐
刘继军
张银银
吴中红
陈昭辉
薛振华
云鹏
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China Agricultural University
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China Agricultural University
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Abstract

The utility model discloses a touch screen piglet temperature full-automatic PID adjusting system, which belongs to the field of livestock and poultry breeding facilities; the main power supply, the DC24V power supply, the Siemens S7-200 series PLC controller, the voltage regulating module, the voltmeter and the ammeter are arranged in a control box, the color touch screen is arranged on the shell of the control box, and the control box is hung or fixedly connected on the wall in the pigsty; the temperature probe is arranged in the pigsty, and the heat preservation lamp is arranged above one piglet fence in each pigsty. The utility model controls the heat preservation lamp according to the set temperature variable power, prolongs the service time of the heat preservation lamp and achieves the purpose of energy conservation; the pigsty can be suitable for pigsties in severe cold areas and cold areas, and can also be used for nursing pigsties in moist hot summer and cold winter areas.

Description

Full-automatic PID governing system of touch-sensitive screen piglet temperature
Technical Field
The utility model belongs to the technical field of the facility is bred to beasts and birds, specifically be based on the full-automatic PID governing system of piglet temperature of a touch-sensitive screen.
Background
The physical function development of the newborn piglets is imperfect, the body temperature regulation capability is poor, the resistance to cold is low, in modern breeding, the body condition of the newborn piglets is poor due to selective breeding of the pigs with low backfat thickness, and the colostrum intake of the piglets and the later period lactation rate are reduced to finally cause death if effective heat preservation measures are not taken. The sows and the piglets in the delivery room are in the same piggery, the suitable temperature of the sows is 18-22 ℃, the temperature requirement of the piglets is about 32-25 ℃ from birth to weaning, the sows are afraid of heat, and the piglets are afraid of cold. If the whole delivery room is heated to ensure that the temperature of the whole shed in the delivery room meets the requirements of piglets, the heat stress of the sows and the reduction of the lactation amount can be caused. Therefore, the temperature of the whole shed of the delivery room needs to be maintained within the temperature range required by the sow, and local heating is needed for local areas of piglets. At present, in a newly-built large-scale pig farm delivery room (one unit sow has 45-72 heads) in China, a heat preservation lamp is generally used for heating or is combined with an electric heating pad or a floor heating for heating, the temperature of a heat preservation area of a suckling piglet is set at random, the heat preservation lamp is turned off too early in some pig farms or the power is reduced to a low value, so that the temperature of the heat preservation area cannot meet the requirement of the piglet, and the heat preservation lamp is kept to operate at constant power in some pig farms. Along with the increase of the day age of the piglets, the temperature demand of the piglets is gradually reduced, the temperature under the constant-power heat preservation lamp is higher than the piglet demand, the full-power operation of the heat preservation lamp wastes electric energy, and the redundant heat dissipation of the heat preservation lamp can increase the heat stress degree of the sows.
The study on the application effect of the piglet incubator temperature regulation and control equipment, published in the journal, black dragon river animal husbandry veterinarian, 2009, No. 1, adopts relay control, and in practical application, because only the heat preservation lamp can be powered on or powered off, the temperature is difficult to control at a certain fixed value, and large temperature fluctuation of a heat preservation area can be caused, and the stress of a neuroendocrine system can be activated by the temperature fluctuation, so that the gastrointestinal dysfunction of piglets is caused. In addition, the frequent direct power on-off of the relay can damage the heat preservation lamp, and the service life of the heat preservation lamp is reduced. The intelligent piglet temperature control system with the Chinese patent number ZL205922389U utilizes a single chip microcomputer control mode developed by a user, the constant temperature effect is more stable than a relay control mode, but the system adopts a key keyboard mode to input parameters, and due to the fact that keys are mechanical contacts, the phenomena of poor contact, damage and the like easily occur after the system is affected with damp along with the lapse of time, the temperature cannot be controlled, the energy consumption is increased, and the scheme does not have an automatic dehumidification function in a humid environment and influences the stable operation of equipment.
In a delivery room (pigsty) of a large-scale pig farm, the artificial accurate adjustment of the temperature of a piglet area in each delivery fence along with the increase of the day age of the piglet is time-consuming, labor-consuming and difficult to realize. Therefore, the automatic temperature control method is urgently needed in a large-unit delivery room of a large-scale pig farm to automatically regulate and control the thermal environment of a local heating area of piglets according to the temperature requirements of the piglets, namely, the power output of the heat preservation lamp is gradually reduced along with the increase of the day age of the piglets so as to reduce the temperature under the heat preservation lamp, and the purposes of meeting the temperature requirements of the piglets and reducing the energy consumption are achieved.
SUMMERY OF THE UTILITY MODEL
To the problem that exists among the background art, for the piglet in the heating period provides suitable local temperature and reaches energy-conserving purpose, the utility model provides a full-automatic PID governing system of touch-screen piglet temperature, a serial communication port, include: the system comprises a main power supply, a DC24V power supply, a color touch screen, a Siemens S7-200PLC series controller, a voltage regulating module, a voltmeter, an ammeter, a heat preservation lamp and a temperature probe; the main power supply, the DC24V power supply, the Siemens S7-200 series PLC controller, the voltage regulating module, the voltmeter and the ammeter are arranged in a control box, the color touch screen is arranged on the shell of the control box, and the control box is hung or fixedly connected on the wall in the pigsty; the temperature probe is arranged in the pigsty, and the heat preservation lamp is arranged above one piglet fence in each pigsty;
the voltage regulating module, the DC24V power supply and the Siemens S7-200PLC series controller are all connected with a main power supply; the Siemens S7-200PLC series controller is connected with the color touch screen, the temperature probe is directly connected with the Siemens S7-200PLC series controller through a two-core signal wire, and the power supply of the color touch screen is connected with the DC24V power supply; the voltage regulating module is sequentially connected with the voltmeter, the ammeter and the plurality of heat preservation lamps connected in parallel.
The Siemens S7-200 series PLC controller is connected with a mobile phone or computer remote network module.
Still install humidity controller and dehumidification hot plate in the control box, humidity controller links to each other with total power and dehumidification hot plate respectively.
The number of the heat preservation lamps arranged in the pigsty corresponds to the number of the pigsty.
The number of the production columns is 24 to 72.
The distance between the temperature probe and the ground is not less than 25 cm.
The beneficial effects of the utility model reside in that:
1. provides precise and proper temperature for the suckling piglets.
2. The heat preservation lamp is controlled according to the set temperature variable power, the service time of the heat preservation lamp is prolonged, and the purpose of energy conservation is achieved.
3. Besides being suitable for pigsties in severe cold areas and cold areas, the pigsties can also be used for nursing pigsties (delivery rooms) in moist hot summer and cold winter areas.
4. The utility model discloses a touch-sensitive screen does not have mechanical button, has stopped phenomenons such as button contact failure, button damage and has leaded to the result of unable control temperature, energy consumption increase, can not need the artifical different power heat preservation lamps of changing, saves on-the-spot human cost.
Drawings
Fig. 1 is a system schematic block diagram of an embodiment of a full-automatic PID adjusting system for piglet temperature by a touch screen of the present invention;
fig. 2 is a schematic top view of the pigsty according to the embodiment of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples, which include, but are not limited to, the following examples.
The embodiment shown in fig. 1 and 2 comprises: the system comprises a main power supply, a DC24V power supply, a color touch screen, a Siemens S7-200PLC series controller, a voltage regulating module, a voltmeter, an ammeter, a heat preservation lamp 2 and a temperature probe 4; the system comprises a main power supply, a DC24V power supply, Siemens S7-200 series PLC controllers, a voltage regulating module, a voltmeter and an ammeter, wherein the main power supply, the DC24V power supply, the Siemens S7-200 series PLC controllers, the voltage regulating module, the voltmeter and the ammeter are arranged in a control box 1, a color touch screen is arranged on a shell of the control box 1, and the control box 1 is hung or fixedly connected on a wall in a pigsty 3 and is specifically positioned at any operable height;
the voltage regulating module, the DC24V power supply and the Siemens S7-200PLC series controller are all connected with a main power supply; the Siemens S7-200PLC series controller is connected with the color touch screen, the temperature probe 4 is directly connected with the Siemens S7-200PLC series controller through a two-core signal wire, and the power supply of the color touch screen is from the DC24V power supply connected with the color touch screen; the voltage regulating module is sequentially connected with a voltmeter, a ammeter and a plurality of heat preservation lamps 2 connected in parallel;
24-72 farrowing fences are arranged in one lactating sow pigsty 3, and a sow fence at the center and pigsties at two sides are arranged in each farrowing fence; the heat preservation lamp 2 is arranged above any piglet fence in each breeding fence; the temperature probe 4 is arranged at any position in the pigsty 3, which is not less than 25cm away from the ground; the number of the heat preservation lamps 2 arranged in the pigsty 3 corresponds to the number of the breeding pens; the sows in the sow stalls in each farrowing stall in the pigsty 3 are lactating sows which are born at the same time and weaned at the same time.
When the temperature control device works, the Siemens S7-200PLC series controller collects the temperature sensed by the temperature probe 4 and controls the power of each heat preservation lamp simultaneously so that the temperature in the pigsty reaches a set temperature value to control and change the temperature change control.
In the control box of this embodiment, a humidity controller and a dehumidifying heating plate are further installed, and the humidity controller is respectively connected with a main power supply and the dehumidifying heating plate; the model of the dehumidification controller is WSK-Z (TH), the dehumidification heating plate is automatically controlled to be started after the humidity in the control box reaches a set humidity value, the temperature is raised to drive moisture, the humidity in the control box is controlled in a reasonable range, and the stable operation of equipment is ensured.
In the control box of the embodiment, a mobile phone or computer remote network module is further installed, the mobile phone or computer remote network module is connected with a Siemens S7-200 series PLC controller, and the module can transmit field data to any appointed mobile phone or computer end through an Internet cloud server, so that remote checking and management are facilitated; specifically, the model of the remote network module of the mobile phone or the computer is USR-TCP 232-410S.
In this embodiment, the total power switch used is current 60 ~ 125A, can be convenient for this equipment provide the power, also can cut off power supply circuit when the maintenance, protection personal safety.
In the embodiment, the model of the used DC24V power supply is S-50-24, and stable direct-current 24V voltage is provided for the color touch screen and the temperature probe.
In this embodiment, the model of the color touch display screen is EA-070B, the true color display screen can visually display the current temperature, can freely set all control parameters, and has no mechanical keys, so that the input value is ensured to be permanently stable.
In the embodiment, the Siemens S7-200 series PLC controller is an industrial grade high-speed chip, and a circuit board in the PLC controller adopts moisture-proof anti-corrosion glue to adapt to the working environment of a pigsty; the programs of the Siemens S7-200PLC series controller are compiled by adopting ladder diagram language of the German Siemens S7-200 series controller, and are connected with the controller by using a special programming cable through STEP 7-MicroWIN computer end software specially designed for the German Siemens S7-200 series programmable controller, so that the programs are downloaded into the PLC from the computer end.
In the embodiment, the voltage regulating module is an integrated silicon controlled rectifier, the used model can be selected from LSA-8800W, LSA-11000W, LSA-15000W or LSA-22000W, and the voltage regulating module can be selected for large-scale pigsties 3 for breeding 24-72 sows in 1 delivery room unit.
In the embodiment, the voltmeter and the ammeter are installed in the display instrument in the control box; specifically, the double-display instrument for outputting voltage and current data is a D52-2042 type double-display instrument, and can conveniently and intuitively monitor the output voltage and current at the same time.
In the embodiment, the type of the used heat preservation lamp is a universal product with the power of 100-250W and used for piglet heat preservation; specifically, when a 250W heat preservation lamp is selected, the heat preservation lamp is installed in a position, 45cm high away from the ground, of a piglet area in a pigsty 3, a temperature probe is fixed at any position, 25cm high away from the ground, of a guardrail of the piglet, can also be directly hung at a position, 25cm high away from the ground, below the heat preservation lamp, and can also be installed at any position, which is not bitten by piglets, in the piglet area, and the temperature probe needs to be prevented from being bitten by the pigs;
in the embodiment, the type of the used temperature probe is PT100, the output signal is 4-20ma, the measurement range is 0-150 ℃, the measurement accuracy is 0.5%, the response speed is high, and the long-term stable operation can be realized.
The working flow of this embodiment is:
starting a starting button on the color touch screen, controlling the output voltage of the controllable silicon by the automatic control system according to a set logic program so as to automatically adjust the power of the heat preservation lamp and further change the temperature under the heat preservation lamp, acquiring a real-time temperature value through a temperature probe arranged at a local heating part of a piglet, feeding the real-time temperature value back to the automatic control system, and comparing the read temperature value with the set temperature in real time; when the temperature collected by the temperature probe 4 is higher than the set temperature, the voltage of the heat-preservation lamp 2 is gradually reduced through a PID fuzzy algorithm which is pre-programmed into STEP 7-MicroWIN computer end software, and when the temperature collected by the temperature probe 4 is lower than the set value, the voltage of the heat-preservation lamp 2 is gradually increased through the PID fuzzy algorithm, so that the real-time temperature is ensured to be constant at the set value.
The setting process of the embodiment is as follows:
the software of the Siemens S7-200PLC series controller is provided with a timing function, and after the set time on the color touch screen is reached, namely after the sows in the pigsty 3 concentrate the piglets for a certain day, the control system automatically reduces the set temperature and controls the heat preservation lamp 2 to reduce the voltage at the same time, so that the temperature collected by the temperature probe 4 is ensured to be equal to the set value. And by analogy, the synchronization of the acquisition value of each time period and the temperature value set on the color touch screen is ensured. Default values are set in the system, namely that the target temperature is set to be 32 ℃ on the day of birth of piglets, the temperature is reduced by 1 ℃ every 3 days until the temperature is 25 ℃ when weaning. If the default value needs to be adjusted due to different target temperatures required by the placement positions of the temperature probes 4 or the piglet varieties, the user can input the set target temperature and the set time interval through the touch screen, the mobile phone end or the computer end.
The Siemens S7-200PLC series controller can be selectively provided with a mobile phone or computer monitoring function in a control system; the current temperature is displayed in real time at a mobile phone or a computer end through an internet cloud server, the set temperature can be modified randomly, the interval days and other related data can be set freely, and the remote unattended function is realized conveniently.

Claims (6)

1. The utility model provides a full-automatic PID governing system of touch-sensitive screen piglet temperature which characterized in that includes: the system comprises a main power supply, a DC24V power supply, a color touch screen, a Siemens S7-200PLC series controller, a voltage regulating module, a voltmeter, an ammeter, a heat preservation lamp and a temperature probe; the main power supply, the DC24V power supply, the Siemens S7-200 series PLC controller, the voltage regulating module, the voltmeter and the ammeter are arranged in a control box, the color touch screen is arranged on the shell of the control box, and the control box is hung or fixedly connected on the wall in the pigsty; the temperature probe is arranged in the pigsty, and the heat preservation lamp is arranged above one piglet fence in each pigsty;
the voltage regulating module, the DC24V power supply and the Siemens S7-200PLC series controller are all connected with a main power supply; the Siemens S7-200PLC series controller is connected with the color touch screen, the temperature probe is directly connected with the Siemens S7-200PLC series controller through a two-core signal wire, and the power supply of the color touch screen is connected with the DC24V power supply; the voltage regulating module is sequentially connected with the voltmeter, the ammeter and the plurality of heat preservation lamps connected in parallel.
2. The full-automatic touch screen piglet temperature PID adjusting system according to claim 1, wherein the Siemens S7-200 series PLC controller is connected with a mobile phone or a computer remote network module.
3. The full-automatic touch screen PID adjusting system for piglet temperature according to claim 1, wherein a humidity controller and a dehumidifying heating plate are further installed in the control box, and the humidity controller is respectively connected with a main power supply and the dehumidifying heating plate.
4. The full-automatic touch screen piglet temperature PID adjusting system according to claim 1, wherein the number of the heat preservation lamps arranged in the pigsty corresponds to the number of the birth pens.
5. The full-automatic touch screen piglet temperature PID adjusting system according to claim 4, wherein the number of the birth control columns is 24 to 72.
6. The full-automatic touch screen piglet temperature PID adjustment system according to claim 1, wherein the temperature probe is not less than 25cm from the ground.
CN201920869703.6U 2019-06-11 2019-06-11 Full-automatic PID governing system of touch-sensitive screen piglet temperature Active CN210157813U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920869703.6U CN210157813U (en) 2019-06-11 2019-06-11 Full-automatic PID governing system of touch-sensitive screen piglet temperature

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920869703.6U CN210157813U (en) 2019-06-11 2019-06-11 Full-automatic PID governing system of touch-sensitive screen piglet temperature

Publications (1)

Publication Number Publication Date
CN210157813U true CN210157813U (en) 2020-03-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201920869703.6U Active CN210157813U (en) 2019-06-11 2019-06-11 Full-automatic PID governing system of touch-sensitive screen piglet temperature

Country Status (1)

Country Link
CN (1) CN210157813U (en)

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