CN210156356U - LED of removable model seals air exhauster - Google Patents
LED of removable model seals air exhauster Download PDFInfo
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- CN210156356U CN210156356U CN201921400477.3U CN201921400477U CN210156356U CN 210156356 U CN210156356 U CN 210156356U CN 201921400477 U CN201921400477 U CN 201921400477U CN 210156356 U CN210156356 U CN 210156356U
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Abstract
The utility model belongs to the technical field of LED packaging, in particular to a model-replaceable LED sealing exhaust machine, which comprises a shaping workbench, an A rotating disc, a shaping workbench and a B rotating disc; the upper surface of the shaping workbench is rotatably connected with the rotating disc A with an annular structure, and a plurality of fixtures A are arranged on the rotating disc A; the exhaust pipe blanking mechanism, the LED bulb blanking mechanism, the LED shaping mechanism, the bulb shell blanking mechanism and the bulb shell shaping mechanism are arranged in the shell; the LED sealing exhaust machine composed of the shaping workbench, the workpiece transfer mechanism and the shaping workbench integrates LED processing procedures on one device, and the multi-station design can realize continuous production of workpieces and improve the production efficiency; the shaping mechanism is internally provided with a replaceable shaping die which can be replaced quickly according to the production process, so that the processing diversification of workpieces is realized; the heating flame spray guns are arranged at a plurality of positions on the whole machine, so that the hot melting state of the workpiece glass is kept, and the shaping, shaping and breaking operations are facilitated.
Description
Technical Field
The utility model relates to a LED encapsulation technical field especially relates to a removable model's LED seals air exhauster.
Background
In the production process of the bulb, a sealing machine is usually used to complete the sealing process of the bulb, i.e. the bulb core column is inserted into the bulb shell of the bulb, and then the bulb core column and the bulb shell are welded by heating.
The technical problems in the prior art are as follows:
1. when the LED bulb is processed, a plurality of processes are needed to complete the processing, the existing equipment only has the processing function of a single process or three to four processes, the whole process is not integrated into single equipment which can independently complete the whole process, and the defects exist;
2. the LED bulb is adding man-hour and need stereotype, and the built-in design mould of current design mechanism can only be simple carry out the bottom and press from both sides flat design, and the change of the design mould of being not convenient for, exists not enoughly.
In order to solve the problems, the application provides an LED sealing exhaust machine with a replaceable model.
SUMMERY OF THE UTILITY MODEL
Objects of the invention
For solving the technical problem that exists among the background art, the utility model provides a removable model's LED seals air exhauster, the utility model discloses seal carminative thirteen processes with the LED bulb and integrate on an equipment, realize the plastic of LED bulb, the work piece shifts and the design of LED bulb by the work piece transport mechanism that sets up in the middle of two sets of workstation cooperations, make things convenient for the processing of LED bulb, but the built-in design mould of dismantling the change fast of design mechanism simultaneously adapts to different design technology, promotes the maneuverability that the bulb was stereotyped.
(II) technical scheme
In order to solve the problems, the utility model provides a model-replaceable LED sealing exhaust machine, which comprises a shaping workbench, an A rotating disc, a shaping workbench and a B rotating disc;
the upper surface of the shaping workbench is rotatably connected with the rotating disc A with an annular structure, and a plurality of fixtures A are arranged on the rotating disc A;
the shaping workbench further comprises an exhaust pipe blanking mechanism, an LED bulb blanking mechanism, an LED shaping mechanism, a bulb shell blanking mechanism, a bulb shell shaping mechanism, a glass melting mechanism, an exhaust pipe clamping and sealing mechanism and a workpiece transfer mechanism, wherein the exhaust pipe blanking mechanism, the LED bulb blanking mechanism, the LED shaping mechanism, the bulb shell blanking mechanism, the bulb shell shaping mechanism, the glass melting mechanism and the exhaust pipe clamping and sealing mechanism are symmetrically installed along a plurality of A clamps arranged on the A rotating disc in the clockwise rotation direction, the workpiece transfer mechanism is installed on one side of the shaping workbench, and the shaping workbench is symmetrically arranged on the other side of the workpiece transfer mechanism; the B rotating disc with an annular structure is fixed on the shaping workbench, and a plurality of B clamps are arranged on the B rotating disc;
the shaping workbench further comprises a shaping mechanism, a line dividing mechanism, an oven, an inflating mechanism and an exhaust sealing pipe mechanism, wherein the shaping mechanism, the line dividing mechanism, the oven, the inflating mechanism and the exhaust sealing pipe mechanism are symmetrically arranged along a plurality of B clamps arranged on the B rotating disc in the clockwise rotating direction;
the fixing mechanism is provided with a fixing frame perpendicular to the upper side of the fixture B, the fixing frame is connected with two sets of fixing arms, the bottoms of the two sets of fixing arms are fixed with inner groove plates provided with bolt grooves, bolt column pieces are embedded into the inner groove plates, and fixing molds are fixed at the bottoms of the bolt column pieces.
Preferably, a shaping frame is fixed on the bulb shell shaping mechanism, two shaping swing arms are rotatably connected to the bottom of the shaping frame, and shaping clamping plates symmetrical to the center point of the clamp A are fixed at the bottoms of the two shaping swing arms.
Preferably, a clamping and sealing frame is fixed on the exhaust pipe clamping and sealing mechanism, clamping and sealing arms are symmetrically connected to the top and the bottom of the clamping and sealing frame, and clamping and sealing clamping plates perpendicular to the clamp A are connected to the bottoms of the two groups of clamping and sealing arms.
Preferably, work piece transfer mechanism bottom is fixed with the cylinder that the control goes up and down, and the outer wall cover is equipped with the swivel sleeve, be connected with the arm of force on the swivel sleeve, be connected with the perpendicular to on the arm of force the piece is got to the clamp of A anchor clamps.
Preferably, a hollow column sleeve formed by splicing two groups of annular plates is fixed above a B clamp close to the workpiece transfer mechanism on the shaping workbench.
Preferably, a heating device is installed on the clockwise rotation direction of the feeding end of the shaping workbench, and a flame spray gun is arranged in the heating device.
Preferably, a flame spray gun positioned on one side of the B clamp is arranged between the inflation mechanism and the exhaust sealing pipe mechanism.
The above technical scheme of the utility model has following profitable technological effect:
1. the LED sealing exhaust machine composed of the shaping workbench, the workpiece transfer mechanism and the shaping workbench integrates LED processing procedures on one device, and the multi-station design can realize continuous production of workpieces and improve the production efficiency;
2. the shaping mechanism is internally provided with a replaceable shaping die which can be replaced quickly according to the production process, so that the processing diversification of workpieces is realized;
3. the heating flame spray guns are arranged at a plurality of positions on the whole machine, so that the hot melting state of the workpiece glass is kept, and the shaping, shaping and breaking operations are facilitated.
Drawings
Fig. 1 is the utility model provides a model-replaceable LED seals overlook the structure sketch map of air exhauster.
Fig. 2 is the utility model provides a bulb shell shaping mechanism structure sketch map in the LED of removable model seals the air exhauster.
Fig. 3 is the utility model provides a model-replaceable structure diagram of an exhaust pipe clamping and sealing mechanism in a LED sealing exhauster.
Fig. 4 is the utility model provides a work piece transfer mechanism structural schematic diagram in removable model's LED seals air exhauster.
Fig. 5 is the utility model provides a shaping mechanism structure sketch map in the LED of removable model seals the air exhauster.
Fig. 6 is the utility model provides a branching mechanism structure schematic diagram in the removable model's LED seals the air exhauster.
Reference numerals:
1. a shaping workbench; 11. an exhaust pipe blanking mechanism; 12. the LED bulb blanking mechanism; 13. an LED shaping mechanism; 14. a bulb shell blanking mechanism; 15. a bulb shell shaping mechanism; 151. shaping frames; 152. shaping a spiral arm; 153. shaping the splint; 16. a glass melting mechanism; 17. an exhaust pipe clamping and sealing mechanism; 171. a clamping and sealing frame; 172. a clamping and sealing arm; 173. clamping and sealing the clamping plate; 18. a workpiece transfer mechanism; 181. a rotating sleeve; 182. a force arm; 183. clamping and taking the workpiece; 2. a, rotating a disc; 21. a, clamping; 3. a shaping workbench; 31. a shaping mechanism; 311. shaping frames; 312. a shaping arm; 313. an inner slot plate; 314. a stud member; 315. shaping the mold; 32. a wire separating mechanism; 33. an oven; 34. an inflation mechanism; 35. an exhaust pipe sealing mechanism; 4. b, rotating the disc; 41. b, clamping; 5. a heating device.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
As shown in fig. 1-6, the utility model provides a model-replaceable LED sealing exhauster, which comprises a shaping workbench 1, an a rotating disc 2, a shaping workbench 3 and a B rotating disc 4; the upper surface of the shaping workbench 1 is rotatably connected with an A rotating disc 2 with an annular structure, and a plurality of A clamps 21 are arranged on the A rotating disc 2; the shaping workbench 1 further comprises an exhaust pipe blanking mechanism 11, an LED bulb blanking mechanism 12, an LED shaping mechanism 13, a bulb shell blanking mechanism 14, a bulb shell shaping mechanism 15, a glass melting mechanism 16, an exhaust pipe clamping and sealing mechanism 17 and a workpiece transfer mechanism 18, wherein the exhaust pipe blanking mechanism 11, the LED bulb blanking mechanism 12, the LED shaping mechanism 13, the bulb shell blanking mechanism 14, the bulb shell shaping mechanism 15, the glass melting mechanism 16 and the exhaust pipe clamping and sealing mechanism 17 are symmetrically arranged along a plurality of A clamps 21 arranged on an A rotating disc 2 in the clockwise rotating direction, the workpiece transfer mechanism 18 is arranged on one side of the shaping workbench 1, and a shaping workbench 3 is symmetrically arranged on the other side of the workpiece transfer mechanism 18;
it should be noted that: the A rotating disc 2 is driven by a motor to rotate, the single rotation angle is 15 degrees, and twenty-four A clamps 21 for placing workpieces are arranged on the upper surface.
The utility model discloses in, set up blast pipe unloading mechanism 11, LED bulb unloading mechanism 12, LED plastic mechanism 13, cell-shell unloading mechanism 14, cell-shell plastic mechanism 15, glass melting mechanism 16, blast pipe clamp seal mechanism 17 and work piece transport mechanism 18 on the plastic workstation 1 and count eight processes altogether, 15 clockwise rotation advances are done to A anchor clamps 21 in the plastic flow, a station of rotatory change at every turn:
s1, the exhaust pipe blanking mechanism 11 clamps the exhaust pipe and places the exhaust pipe in the A clamp 21 for preassembling;
s2, the LED bulb blanking mechanism 12 clamps the LED bulb and places the LED bulb in the A clamp 21 to be spliced with the exhaust pipe;
s3, the LED shaping mechanism 13 performs pressing and shaping on the spliced workpiece placed in the A clamp 21;
s4, sleeving the bubble shell on the workpiece placed on the clamp A21 by the bubble shell blanking mechanism 14 for assembling;
s5, shaping a workpiece bulb shell placed in the A clamp 21 by the bulb shell shaping mechanism 15, wherein a shaping frame 151 is fixed on the bulb shell shaping mechanism 15, the bottom of the shaping frame 151 is rotatably connected with two groups of shaping swing arms 152, shaping clamping plates 153 symmetrical to the center point of the A clamp 21 are fixed at the bottoms of the two groups of shaping swing arms 152, the shaping swing arms 152 rotate on the shaping frame 151, and the shaping clamping plates 153 at the bottoms are driven to clamp a park in a rotating mode to realize bulb shell shaping;
s6, a flame spray gun connected with a gas tank is arranged in the glass melting mechanism 16, and a workpiece placed in the A clamp 21 is subjected to hot melting, is made of glass, and is convenient to clamp and seal after being subjected to hot melting;
s7, a clamping and sealing frame 171 is fixed on the exhaust pipe clamping and sealing mechanism 17, clamping and sealing arms 172 are symmetrically connected to the top and the bottom of the clamping and sealing frame 171, clamping and sealing clamp plates 173 perpendicular to the A clamp 21 are connected to the bottoms of the two groups of clamping and sealing arms 172, the clamping and sealing clamp plates 173 symmetrically installed at the bottoms of the two groups of clamping and sealing arms 172 move to the central point of the A clamp 21, and exhaust pipe clamping and sealing are conducted on the workpiece subjected to hot melting treatment on the A clamp 21;
s8, finishing shaping of the LED bulb workpiece on a shaping workbench, moving the semi-finished workpiece to a shaping workbench 3 through a workpiece transfer mechanism 18 after shaping, wherein a cylinder for controlling lifting is fixed at the bottom of the workpiece transfer mechanism 18, a rotary sleeve 181 is sleeved on the outer wall of the workpiece transfer mechanism, a force arm 182 is connected to the rotary sleeve 181, a clamping part 183 perpendicular to an A clamp 21 is connected to the force arm 182, lifting of the cylinder is used for adjusting the height of the force arm to take the workpiece, after the clamping part 183 at the bottom of the force arm 182 clamps the workpiece in the A clamp 21, the force arm 182 is stretched at the top of the cylinder, the force arm 182 rotates through the rotary sleeve 181, the force arm 182 is transferred to the shaping workbench 3, and transfer of the semi-finished workpiece is achieved.
In conclusion, the shaping operation of the LED bulb and the transfer of the semi-finished product are completed on the shaping workbench 1 of the LED sealing exhaust machine.
In an alternative embodiment, nine glass melting mechanisms 16 are provided in series to perform glass melting on the workpiece in series.
As shown in fig. 1-6, a B-rotating disc 4 with an annular structure is fixed on the shaping workbench 3, and a plurality of B-clamps 41 are arranged on the B-rotating disc 4;
the shaping workbench 3 further comprises a shaping mechanism 31, a branching mechanism 32, an oven 33, an inflating mechanism 34 and an exhaust sealing pipe mechanism 35, wherein the shaping mechanism 31, the branching mechanism 32, the oven 33, the inflating mechanism 34 and the exhaust sealing pipe mechanism 35 are symmetrically arranged along a plurality of B clamps 41 arranged on the B rotating disc 4 in the clockwise rotating direction;
it should be noted that the B rotating disc 4 and the a rotating disc 2 work on the same principle, the single rotation angle is 15 °, and twenty-four B fixtures 41 for placing workpieces are arranged on the upper surface.
The utility model discloses in, set up forming mechanism 31, separated time mechanism 32, oven 33 on the design workstation 3, aerify mechanism 34 and seal blast pipe mechanism 35 and count five processes altogether, 15 clockwise rotations advances are done to B anchor clamps 41 in the design flow, at every turn the station of rotatory change:
s1, the workpiece transfer mechanism 18 places the semi-finished workpiece in the B clamp 41 for fixing, a hollow column sleeve formed by splicing two groups of annular plates is fixed above the B clamp 41 close to the workpiece transfer mechanism 18 on the shaping workbench 3, and the hollow column sleeve is used for limiting the placed semi-finished workpiece;
s2, a shaping frame 311 vertical to the upper part of the fixture B41 is arranged on the shaping mechanism 31, two groups of shaping arms 312 are connected on the shaping frame 311, inner groove plates 313 with bolt grooves are fixed at the bottoms of the two groups of shaping arms 312, bolt column pieces 314 are embedded in the inner groove plates 313, shaping molds 315 are fixed at the bottoms of the bolt column pieces 314, the two groups of shaping arms 312 arranged on the shaping frame 311 are close to each other, and the shaping molds 315 arranged at the bottoms of the shaping frame 311 are close to each other, so that the semi-finished workpieces are clamped flat and shaped at the bottoms;
s3, the wire dividing mechanism 32 performs wire dividing operation on the bottom of the semi-finished workpiece, and wire dividing is operated through a wire dividing column connected with a spring;
s4, the oven 33 is a semi-annular structure, the semi-finished workpiece advances under the rotation of the fixture B41, and is baked at high temperature in the oven 33;
s5, the inflating mechanism 34 inflates the semi-finished workpiece placed in the B clamp 41;
s6, the sealing exhaust pipe mechanism 35 breaks off redundant pipelines at the bottom of the semi-finished workpiece, and the semi-finished workpiece is processed into a finished workpiece.
As an example of replacing the shaping mold 315, an inner groove plate 313 with a bolt groove is fixed at the bottom of each of the two sets of shaping arms 312, a bolt 314 is embedded in the inner groove plate 313, a shaping mold 315 is fixed at the bottom of the bolt 314, the bolt 314 connected with the shaping mold 315 can be detached from the inner groove plate 313, the shaping mold 315 of the inner convex ring is replaced and then fixed in the bolt groove of the inner groove plate 313 through the bolt 314, and the shaping mold 315 of the inner convex ring can be used for recessing the bottom of the bulb for subsequently placing a resistor.
In an optional embodiment, a heating device 5 is installed on the feeding end of the shaping workbench 3 in the clockwise rotation direction, a flame spray gun is arranged in the heating device 5, after the semi-finished workpiece moves to the shaping workbench 3 on the shaping workbench 1, the shaping difficulty is increased due to temperature reduction, and the semi-finished workpiece is secondarily heated by the flame spray gun of the heating device 5, so that the shaping operation of the shaping mechanism 31 is facilitated.
In an alternative embodiment, a flame spray gun is arranged between the inflation mechanism 34 and the exhaust sealing pipe mechanism 35 on one side of the B clamp 41, the exhaust sealing pipe mechanism 35 needs to break off an excess pipeline at the bottom of the workpiece, and the workpiece is conveniently broken off after being heated by the flame spray gun.
In conclusion, the LED sealing exhauster consisting of the shaping workbench 1, the workpiece transfer mechanism 18 and the shaping workbench 3 integrates LED machining processes on one device, continuous production of workpieces can be realized through multi-station design, a replaceable shaping die is arranged in the shaping mechanism, the shaping mechanism can be replaced quickly according to a production process, and diversification of workpiece machining is realized.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (7)
1. An LED sealing exhauster with a replaceable model is characterized by comprising a shaping workbench (1), an A rotating disc (2), a shaping workbench (3) and a B rotating disc (4);
the upper surface of the shaping workbench (1) is rotatably connected with the rotating disc A (2) with an annular structure, and a plurality of clamps A (21) are arranged on the rotating disc A (2);
the shaping workbench (1) also comprises an exhaust pipe blanking mechanism (11), an LED bulb blanking mechanism (12), an LED shaping mechanism (13), a bulb shell blanking mechanism (14), a bulb shell shaping mechanism (15), a glass melting mechanism (16), an exhaust pipe clamping and sealing mechanism (17) and a workpiece transfer mechanism (18), the exhaust pipe blanking mechanism (11), the LED bulb blanking mechanism (12), the LED shaping mechanism (13), the bulb shell blanking mechanism (14), the bulb shell shaping mechanism (15), the glass melting mechanism (16) and the exhaust pipe clamping and sealing mechanism (17) are symmetrically arranged along a plurality of A clamps (21) arranged on the A rotating disc (2) in the clockwise rotating direction, the workpiece transfer mechanism (18) is arranged on one side of the shaping workbench (1), the shaping workbench (3) is symmetrically arranged on the other side of the workpiece transfer mechanism (18);
the B rotating disc (4) with an annular structure is fixed on the shaping workbench (3), and a plurality of B clamps (41) are arranged on the B rotating disc (4);
the shaping workbench (3) further comprises a shaping mechanism (31), a line dividing mechanism (32), an oven (33), an inflating mechanism (34) and an exhaust sealing pipe mechanism (35), wherein the shaping mechanism (31), the line dividing mechanism (32), the oven (33), the inflating mechanism (34) and the exhaust sealing pipe mechanism (35) are symmetrically arranged along a plurality of B clamps (41) arranged on the B rotating disc (4) in the clockwise rotating direction;
install the perpendicular to on sizing mechanism (31) sizing frame (311) above B anchor clamps (41), be connected with two sets of design arms (312) on sizing frame (311), the bottom of two sets of design arms (312) all is fixed with interior frid (313) of seting up the keyway, the inside embedding of interior frid (313) has stud spare (314), the bottom of stud spare (314) is fixed with design mould (315).
2. The model-replaceable LED sealing and exhausting machine according to claim 1, wherein a shaping frame (151) is fixed on the bulb shell shaping mechanism (15), two groups of shaping radial arms (152) are rotatably connected to the bottom of the shaping frame (151), and shaping clamping plates (153) which are symmetrical to the center point of the A clamp (21) are fixed on the bottoms of the two groups of shaping radial arms (152).
3. The model-replaceable LED sealing exhaust machine according to claim 1, wherein a sealing clamping frame (171) is fixed on the exhaust pipe sealing clamping mechanism (17), sealing clamping arms (172) are symmetrically connected to the top and the bottom of the sealing clamping frame (171), and sealing clamping plates (173) perpendicular to the A clamp (21) are connected to the bottoms of the two groups of sealing clamping arms (172).
4. The model-replaceable LED sealing exhauster according to claim 1, wherein a cylinder for controlling lifting is fixed at the bottom of the workpiece transfer mechanism (18), a rotating sleeve (181) is sleeved on an outer wall of the workpiece transfer mechanism, a force arm (182) is connected to the rotating sleeve (181), and a clamping part (183) perpendicular to the A clamp (21) is connected to the force arm (182).
5. The model-replaceable LED sealing exhauster according to claim 1, wherein a hollow column sleeve formed by splicing two groups of annular plates is fixed on the shaping workbench (3) above a B clamp (41) close to the workpiece transfer mechanism (18).
6. The model-replaceable LED sealing exhauster according to claim 1, wherein a heating device (5) is installed in a clockwise rotation direction of the feeding end of the shaping workbench (3), and a flame spray gun is arranged in the heating device (5).
7. The model-replaceable LED sealing exhauster according to claim 1, wherein a flame spray gun is arranged between the inflating mechanism (34) and the sealing and exhausting pipe mechanism (35) and is located on one side of the B clamp (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921400477.3U CN210156356U (en) | 2019-08-24 | 2019-08-24 | LED of removable model seals air exhauster |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921400477.3U CN210156356U (en) | 2019-08-24 | 2019-08-24 | LED of removable model seals air exhauster |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210156356U true CN210156356U (en) | 2020-03-17 |
Family
ID=69767211
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201921400477.3U Active CN210156356U (en) | 2019-08-24 | 2019-08-24 | LED of removable model seals air exhauster |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210156356U (en) |
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2019
- 2019-08-24 CN CN201921400477.3U patent/CN210156356U/en active Active
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