CN210148608U - A secondary ejection injection mold - Google Patents
A secondary ejection injection mold Download PDFInfo
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- CN210148608U CN210148608U CN201920491974.2U CN201920491974U CN210148608U CN 210148608 U CN210148608 U CN 210148608U CN 201920491974 U CN201920491974 U CN 201920491974U CN 210148608 U CN210148608 U CN 210148608U
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- 238000002347 injection Methods 0.000 claims abstract description 14
- 239000007924 injection Substances 0.000 claims abstract description 14
- 238000000465 moulding Methods 0.000 claims abstract description 4
- 238000001816 cooling Methods 0.000 claims description 15
- 238000007667 floating Methods 0.000 claims description 14
- 239000002826 coolant Substances 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 3
- 238000007789 sealing Methods 0.000 claims description 3
- 239000000758 substrate Substances 0.000 claims 2
- 229920003023 plastic Polymers 0.000 abstract description 6
- 239000004033 plastic Substances 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- FGUUSXIOTUKUDN-IBGZPJMESA-N C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 Chemical compound C1(=CC=CC=C1)N1C2=C(NC([C@H](C1)NC=1OC(=NN=1)C1=CC=CC=C1)=O)C=CC=C2 FGUUSXIOTUKUDN-IBGZPJMESA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
Description
技术领域technical field
本实用新型涉及一种模具,尤其是涉及一种二次顶出的注塑模具。The utility model relates to a mold, in particular to a secondary ejection injection mold.
背景技术Background technique
现有的脱模技术中,大都是使用单个活动件,实现单次顶出,结构简单,动作简单;这种工艺设计中,顶针板上的顶针将产品顶出到一定位置的时候,再人工取下产品,无法实现自动脱模,不但浪费人力物力,还增加了生产成本。对于一些深腔结构的塑料件,一次性强制将其顶出会造成对制品质量的极大影响。In the existing demolding technology, most of them use a single movable part to realize single ejection, with simple structure and simple action; When the product is removed, automatic demolding cannot be realized, which not only wastes manpower and material resources, but also increases the production cost. For some plastic parts with deep cavity structure, forcibly ejecting them at one time will have a great impact on the quality of the products.
实用新型内容Utility model content
为克服现有技术的不足,解决现有技术顶出产品的质量较差的问题,本实用新型采用的技术方案是:In order to overcome the deficiencies of the prior art and solve the problem that the quality of the ejected products in the prior art is poor, the technical scheme adopted by the present utility model is:
一种二次顶出的注塑模具,包括上模和下模,下模包括有依次设置的下模本体、下模基板、活动件;下模本体上设置有用于成型产品的凹部,活动件上设置若干顶针,下模基板及下模本体均设置有用于容置顶针的通孔,下模本体的通孔连通至型腔,顶针用于顶出产品;下模本体中设置有可凸伸出其端部的伸缩块,活动件的对应伸缩块的端部设置有推杆;伸缩块的凸伸出下模本体端部的部分被推杆顶推时,下模本体可移动;下模基板的对应伸缩块的端部设置凸块,凸块及伸缩块分别设置第一斜面和第二斜面;伸缩块相对凸块上升时,第一斜面对第二斜面的抵压用于驱动伸缩块回缩,伸缩块脱离推杆。A secondary ejection injection mold, comprising an upper mold and a lower mold, the lower mold includes a lower mold body, a lower mold base plate, and a movable part arranged in sequence; the lower mold body is provided with a concave part for molding a product, and the movable part A number of thimbles are arranged, the lower mold base plate and the lower mold body are both provided with through holes for accommodating the ejector pins, the through holes of the lower mold body are connected to the cavity, and the ejector pins are used to eject the product; the lower mold body is provided with a protruding out The telescopic block at its end, and the end of the movable piece corresponding to the telescopic block is provided with a push rod; when the part of the telescopic block protruding from the end of the lower mold body is pushed by the push rod, the lower mold body can move; the lower mold base plate The end of the corresponding telescopic block is provided with a convex block, and the convex block and the telescopic block are respectively provided with a first inclined surface and a second inclined surface; when the telescopic block rises relative to the convex block, the pressing force of the first inclined surface on the second inclined surface is used to drive the telescopic block to return. The telescopic block is released from the push rod.
根据本实用新型的另一具体实施方式,进一步的有,还包括有用于对产品凹部成型的镶件,镶件的上端连接至型腔中,镶件的下端连接下模基板;下模本体上升时,下模基板对镶件的连接用于控制镶件脱离型腔。According to another specific embodiment of the present invention, it further includes an insert for forming the concave portion of the product, the upper end of the insert is connected to the cavity, and the lower end of the insert is connected to the lower mold base plate; the lower mold body rises , the connection of the lower mold base plate to the insert is used to control the insert from the cavity.
根据本实用新型的另一具体实施方式,进一步的有,所述活动件包括有可拆分相连的上板和下板;上板与下板的拆分用于拆装顶针;上板与下板拆分时,顶针可抽离上板与下板。According to another specific embodiment of the present utility model, further, the movable part includes an upper plate and a lower plate that are detachably connected; the disassembly of the upper plate and the lower plate is used for disassembling and assembling the ejector pin; the upper plate and the lower plate When the board is disassembled, the thimble can be pulled away from the upper board and the lower board.
根据本实用新型的另一具体实施方式,进一步的有,所述凸块的靠近下模基板的一侧,并排设置有第一斜面和滑槽;滑槽用于容置推杆上下滑移,滑槽还用于控制推杆定向滑移。According to another specific embodiment of the present invention, further, a first inclined plane and a chute are arranged side by side on the side of the bump close to the lower mold base plate; the chute is used for accommodating the push rod to slide up and down, The chute is also used to control the directional sliding of the push rod.
根据本实用新型的另一具体实施方式,进一步的有,所述下模本体上设置有弹性件,弹性件用于驱动伸缩块凸伸复位。According to another specific embodiment of the present invention, further, an elastic member is provided on the lower die body, and the elastic member is used to drive the retractable block to protrude and reset.
根据本实用新型的另一具体实施方式,进一步的有,所述下模本体包括有浮动板和下模仁,上模包括有上模仁;上模仁与下模仁贴合时,两者围成型腔。According to another specific embodiment of the present invention, further, the lower mold body includes a floating plate and a lower mold core, and the upper mold includes an upper mold core; when the upper mold core and the lower mold core are attached, the two Surrounding cavity.
根据本实用新型的另一具体实施方式,进一步的有,所述下模本体中设置有冷却流道,冷却流道部分围绕凹部,冷却流道用于流动冷却介质。According to another specific embodiment of the present invention, further, the lower mold body is provided with a cooling flow channel, the cooling flow channel partially surrounds the concave portion, and the cooling flow channel is used for flowing a cooling medium.
根据本实用新型的另一具体实施方式,进一步的有,所述下模本体包括有浮动板和下模仁,浮动板的上端设置有用于容置下模仁的凹孔,凹部设置在下模仁;冷却流道的输入口和输出口设置在浮动板侧壁,冷却流道包括依次连通的输入段、围绕段及输出段,输入段及输出段均是设置在浮动板上,围绕段设置在下模仁、并用于围绕凹部。According to another specific embodiment of the present invention, further, the lower die body includes a floating plate and a lower die core, the upper end of the floating plate is provided with a concave hole for accommodating the lower die core, and the concave portion is provided on the lower die core ; The input port and output port of the cooling channel are arranged on the side wall of the floating plate, and the cooling channel includes an input section, a surrounding section and an output section that are connected in sequence. The mold core is used to surround the recess.
根据本实用新型的另一具体实施方式,进一步的有,所述输入段与围绕段的连接位置、围绕段与输出段的连接位置,均设置有密封圈。According to another specific embodiment of the present invention, further, the connection position between the input section and the surrounding section and the connection position between the surrounding section and the output section are provided with sealing rings.
本实用新型采用的一种二次顶出的注塑模具,具有以下有益效果通过单个活动件、下模本体、凸块及伸缩块实现二次顶出,适用于有较深型腔的模具,在单个活动件、下模本体、凸块及伸缩块相互配合作用下,令塑料件实现自动脱模,既节约生产成本,也极大保证了塑料件质量。The injection mold for secondary ejection adopted by the utility model has the following beneficial effects and realizes secondary ejection through a single movable part, a lower mold body, a convex block and a telescopic block, and is suitable for a mold with a deep cavity. Under the interaction of a single movable part, the lower mold body, the convex block and the telescopic block, the plastic parts can be automatically demolded, which not only saves the production cost, but also greatly guarantees the quality of the plastic parts.
附图说明Description of drawings
图1为本实用新型模具的剖视图;Fig. 1 is the sectional view of the utility model mould;
图2为本实用新型下模的结构示意图;Fig. 2 is the structural representation of the lower die of the utility model;
图3为本实用新型下模的第一剖切位置的剖视图;3 is a cross-sectional view of the first cutting position of the lower die of the present invention;
图4为本实用新型下模的第二剖切位置的剖视图;Fig. 4 is the sectional view of the second cutting position of the lower die of the utility model;
图5为本实用新型下模动作的流程图。FIG. 5 is a flow chart of the lower die action of the present invention.
具体实施方式Detailed ways
以下结合附图对本实用新型的具体实施方式作进一步的详细说明。The specific embodiments of the present utility model will be further described in detail below with reference to the accompanying drawings.
如图1所示,一种二次顶出的注塑模具,包括上模1和下模2,上模1包括有上模固板11和上模仁12。如图1至图5所示,下模2包括有依次设置的下模本体21、下模基板22、活动件23;下模本体21包括有浮动板21a和下模仁,下模仁与上模仁12合模时型腔围成。下模本体21上设置有用于成型产品3的凹部,活动件23上设置若干顶针24,下模基板22及下模本体21均设置有用于容置顶针24的通孔,下模本体21的通孔连通至型腔,顶针24用于顶出产品3;下模本体21中设置有可凸伸出其端部的伸缩块25,活动件23的对应伸缩块25的端部设置有推杆26;伸缩块25的凸伸出下模本体21端部的部分被推杆26顶推时,下模本体21可移动;下模基板22的对应伸缩块25的端部设置凸块27,凸块27及伸缩块25分别设置第一斜面27a和第二斜面25a;伸缩块25相对凸块27上升时,第一斜面27a对第二斜面25a的抵压用于驱动伸缩块25回缩,伸缩块25脱离推杆26。As shown in FIG. 1 , a secondary ejection injection mold includes an
注塑机中,下模2通过导向结构连接机架,如导杆、导槽、导轨。下模2连接有第一滑移动力件,第一滑移动力件用于带动下模2远离上模1;第一滑移动力件主要连接下模基板22。第一滑移动力件带动下模基板22滑移时,基于产品3、顶针24、镶件28、推杆26等相互之间的摩擦力,而带动下模本体21移动;或者,第一斜面27a驱动第二斜面25a下移。In the injection molding machine, the
活动件23连接有第二滑移动力件,第二滑移动力件用于带动活动件23滑移。第一滑移动力件及第二滑移动力件,均可以是气缸、或液压缸;或电机及其他传动结构,如丝杠螺母副、曲柄滑块结构。The
还包括有用于对产品3凹部成型的镶件28(型芯),镶件28的上端连接至型腔中,镶件28的下端连接下模基板22;下模本体21上升时,下模基板22对镶件28的连接用于控制镶件28脱离型腔。下模基板22上设置有用于固定镶件的安装板。如图至图所示,镶件28的用于成型产品凹部的部分较小,其中部较大;部分顶针穿过。It also includes an insert 28 (core) for forming the concave part of the
活动件23包括有可拆分相连的上板23a和下板23b;上板23a与下板23b的拆分用于拆装顶针24;上板23a与下板23b拆分时,顶针24可抽离上板23a与下板23b。The
凸块27的靠近下模基板22的一侧,并排设置有第一斜面27a和滑槽27b;滑槽27b用于容置推杆26上下滑移,滑槽27b还用于控制推杆26定向滑移。A first
下模本体21上设置有弹性件,弹性件用于驱动伸缩块25凸伸复位。弹性件可以为弹簧、碟簧、弹性塑胶、或其他弹性材料。The
下模本体21包括有浮动板21a和下模仁21b,上模1包括有上模1仁;上模1仁与下模仁21b贴合时,两者围成型腔。The
所述下模本体21中设置有冷却流道,冷却流道部分围绕凹部,冷却流道用于流动冷却介质。The
所述下模本体21包括有浮动板21a和下模仁21b,浮动板21a的上端设置有用于容置下模仁21b的凹孔,凹部设置在下模仁21b;冷却流道的输入口和输出口设置在浮动板21a侧壁,冷却流道包括依次连通的输入段、围绕段及输出段,输入段及输出段均是设置在浮动板21a上,围绕段设置在下模仁21b、并用于围绕凹部。如图3所示,所述输入段与围绕段的连接位置、围绕段与输出段的连接位置,均设置有密封圈。冷却介质的输入方向如图2和图3所示的V1方向,冷却介质的输出方向如图2和图3所示的V2方向。The
如图1和图5所示,一种注塑方法,包括步骤a至步骤f。步骤a,上模1及下模2合模,型腔中注塑物料;步骤b,下模2远离上模1;步骤c,活动件23带动顶针24及推杆26的滑移,推杆26顶推伸缩块25的凸伸出下模本体21端部的部分,下模基板22暂停、下模本体21带动产品3同步上升、镶件28逐渐脱离产品3;步骤d,下模本体21上升H1高度后,下模基板22所连凸块27的第一斜面27a抵压伸缩块25的第二斜面25a,伸缩块25逐渐往下模本体21内回缩的同时,下模本体21及顶针24继续上升;步骤e,伸缩块25回缩到位、伸缩块25脱离推杆26,活动件23带动顶针24继续上升、顶针24将产品3逐渐顶出下模本体21;步骤f,产品3取走后,下模基板22及下模本体21上升;As shown in FIG. 1 and FIG. 5 , an injection molding method includes steps a to f. In step a, the
下模基板22停止上升时,第二斜面25a脱离第一斜面27a、弹性件驱动伸缩块25为凸伸状态;When the lower
下模基板22上升过程中,下模本体21依靠镶件28和/或推杆26的摩擦力上升,下模本体21先贴合上模1,然后下模基板22继续上升、伸缩块25逐渐凸伸复位;或者,下模基板22上升过程中,下模基板22相对下模本体21为上升、伸缩块25逐渐凸伸复位,然后下模基板22顶推下模本体21上升。During the rising process of the lower
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inside", "Outside", "Clockwise", "Counterclockwise", "Axial" The orientation or positional relationship indicated by , "radial direction", "circumferential direction", etc. are based on the orientation or positional relationship shown in the accompanying drawings, which are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying the indicated device. Or the elements must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature delimited with "first", "second" may expressly or implicitly include at least one of that feature. In the description of the present invention, "a plurality of" means at least two, such as two, three, etc., unless otherwise expressly and specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the present utility model, unless otherwise expressly specified and limited, the terms "installation", "connection", "connection", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection Connection, or integration; it can be mechanical connection, electrical connection or communication with each other; it can be directly connected or indirectly connected through an intermediate medium, it can be the internal communication between two elements or the interaction relationship between the two elements , unless otherwise expressly qualified. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and defined, a first feature "on" or "under" a second feature may be in direct contact with the first and second features, or the first and second features through an intermediary indirect contact. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
以上实施例仅用以说明本实用新型的技术方案而并非对其进行限制,凡未脱离本实用新型精神和范围的任何修改或者等同替换,其均应涵盖在本实用新型技术方案的范围内。The above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit them. Any modifications or equivalent replacements that do not depart from the spirit and scope of the present invention should be included within the scope of the technical solutions of the present invention.
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CN110001001B (en) * | 2019-04-11 | 2024-04-19 | 精英模具(珠海)有限公司 | Injection mold capable of realizing secondary ejection and injection molding method thereof |
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