CN210146635U - Offal smoke and dust suction means - Google Patents
Offal smoke and dust suction means Download PDFInfo
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- CN210146635U CN210146635U CN201920585025.0U CN201920585025U CN210146635U CN 210146635 U CN210146635 U CN 210146635U CN 201920585025 U CN201920585025 U CN 201920585025U CN 210146635 U CN210146635 U CN 210146635U
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Abstract
A tobacco dust and smoke suction device comprises a material receiving box and suction equipment, wherein the material receiving box is positioned below a blanking port of a machine tool, and the material receiving box and the suction equipment are mutually connected through a material suction pipeline; a material height sensor is arranged in the material receiving box, a material collecting box is arranged in the suction equipment, one end of the suction pipeline is communicated with the inside of the material receiving box, the other end of the suction pipeline is communicated with the inside of the material collecting box, and the suction equipment is also provided with a dust collection fan and a motor speed reducer; the offal smoke and dust suction means that is used for of this scheme design, through set up material altitude sensor on connecing the workbin, when the offal smoke and dust piles up the take-up height in connecing the workbin, the altitude sensor response, then inhale the material pipeline and can inhale to get in the material collecting box unified depositing with connecing the accumulated offal smoke and dust in the workbin, can avoid the material to spill over effectively like this and connect the workbin to the normal use function that pollutes the workshop and equipment causes the influence.
Description
Technical Field
The utility model belongs to the technical field of tobacco equipment, concretely relates to offal smoke and dust suction means.
Background
With the development of the tobacco industry, the requirements on the quality of cigarette products are higher and higher, and the quality of product production cannot be further improved and promoted from redrying enterprises to cigarette factories, wherein the pollution of tobacco dust and smoke dust is a common problem in the cigarette production industry. Over the years, various manufacturers also want to improve the dust removal system in various ways, wherein the most important dust removal system is a centralized dust removal system, and the centralized dust removal system mainly collects the dust in places with dust pollution sources through pipelines in a negative pressure mode to a dust removal room, and performs centralized collection treatment on the dust, so that most of the problems are solved.
However, in the tobacco industry, especially in the tobacco processing production line, the centralized dust removal mode can only be adapted to one part, and many places cannot adopt the mode to solve the problem, for example, a tobacco leaf and tobacco shred vibrating screen is not suitable for installing a centralized dust removal pipeline due to the special structure and the environment factor of the tobacco leaf and tobacco shred vibrating screen, most manufacturers adopt the mode of collecting the tobacco leaf and the tobacco shred by using a material receiving box at present, and basically adopt the material receiving box with a small volume due to the position of a blanking port, so that workers are required to check the quantity of the collected materials at any time to prevent the materials from overflowing the material receiving box to influence the workshop pollution and the normal use function of equipment, and further influence the normal operation of production.
Therefore, this scheme designs the height of piling up of anytime and anywhere detection offal smoke and dust in connecing the workbin, when reaching a take the altitude, can will connect the offal smoke and dust in the workbin through suction device automatic suction to this equipment tailored collecting box inside to solve the relevant problem that above-mentioned offal smoke and dust leads to effectively.
Disclosure of Invention
In order to overcome the defects in the prior art, the utility model aims to provide a tobacco dust and smoke suction device.
In order to achieve the above objects and other related objects, the present invention provides a technical solution: a tobacco dust and smoke suction device comprises a material receiving box and suction equipment, wherein the material receiving box is positioned below a blanking port of a machine tool, and the material receiving box and the suction equipment are connected with each other through a material suction pipeline; the material receiving box is internally provided with a material height sensor, the suction equipment is internally provided with a material collecting box, one end of the suction pipeline is communicated with the inside of the material receiving box, the other end of the suction pipeline is communicated with the inside of the material collecting box, and the suction equipment is also provided with a dust collection fan and a motor speed reducer.
Preferably, one side of the suction device is provided with a dust suction device, and the dust suction device comprises a dust suction pipe and a pipeline storage device.
Preferably, a dust removal cloth bag is arranged at the upper part in the material collection box, and the pipe orifice of the material suction pipeline is positioned above the dust removal cloth bag.
Preferably, an inclined guide plate is arranged at the bottom in the material receiving box, a material collecting opening is formed in the downstream of the guide plate, and the opening of the material suction pipeline is arranged in the material collecting opening.
Preferably, the bottom of the material collecting box is provided with a plurality of air outlet holes.
Preferably, the dust collection fan, the motor reducer and the height sensor are all connected with a main controller.
Preferably, the material receiving box pipeline, the material receiving box and the material collecting box are connected through flanges, and wheels are arranged at the bottom of the suction device.
The structural features of the above solution are explained as follows:
the device of this scheme design is when the inside smoke and dust offal of workbin is met in the clearance, and the principle is: inside the material on the equipment got into the workbin that connects from the blanking mouth, when the material (being smoke and dust tobacco powder) that connects in the workbin piled up a take the altitude, the material was sensed to the height sensor who is located and connects the workbin inside. Then the dust absorption fan and the motor reducer on the suction device start to work, and the smoke dust and tobacco powder in the material receiving box is sucked into the material collecting box through the material suction pipeline for unified storage.
The device of this scheme design has another function still, cleans workshop and equipment periphery, and its principle does: a dust suction device is arranged on one side of the suction equipment, the dust suction device comprises a dust suction pipe and a pipeline storage device, and the pipeline storage device is mainly used for fixing the position of the dust suction pipe; at present, most manufacturers clean the outside, local and storefront of equipment, and basically spray compressed air to achieve the purpose of collecting residual materials and dust. However, the compressed air is a positive pressure blowing air flow outwards, which inevitably causes dust flying and the whole workshop. After each cleaning, the dust in the equipment and the space is not reduced but increased. The dust-collecting device is convenient to clean on the ground, and probably looks clean, so that the top of the device and the place where dust can fall in a workshop are very unknown, and more dust is contained. In normal production operation, a part of the dust inevitably falls into the product, and certain pollution is caused to the quality of the product; and the problem that traditional technique arouses can be solved effectively to the equipment of this scheme design, when carrying out workshop and equipment and clean: open the quick-connect flange of inhaling material pipeline, transfer the air inlet to the state of closing simultaneously, take off the dust absorption pipe for the clearance, simultaneously the unblock of dust absorption pipe storage device, can carry out the negative pressure clearance to peripheral equipment and ground wantonly to guarantee that the environment in workshop and dust can not drop on the equipment once more, made further guarantee again to the quality of product.
The dust removal cloth bag is arranged, so that the smoke dust sucked into the material collection box can be firstly filtered, and some impurities are filtered.
Set up the guide plate of slope in connecing the workbin, set up the material simultaneously in the downflow of guide plate and collect the mouth, when the material falls down from the blanking mouth like this, can collect in unison in material collection mouth department through the guide plate, be convenient for absorb the effect of absorbing of pipeline to the material.
The bottom of the material collecting box is provided with a plurality of air outlet holes, and the purified air can be discharged from the collecting box through the air outlet holes.
The main controller can control a plurality of dust suction devices to monitor the material receiving boxes at the feed openings of the machine tools in the workshop in real time, when the smoke dust in any material receiving box is accumulated to a certain degree, the material height sensors in the material receiving boxes sense the materials and transmit signals to the main controller, and the main controller can control corresponding suction equipment to suck the materials in the material receiving boxes to the material collecting boxes after receiving the signals, so that the labor cost can be effectively reduced; and the error probability is greatly reduced, and the normal operation of the equipment and the control of the workshop environment are well guaranteed.
The suction pipeline of the material receiving box is connected by adopting a quick-connection flange, the flange can be detached from relatively far equipment, the walking wheels on the device are started, and the device is directly pushed to the position where the dust collection device can be cleaned, so that the equipment is cleaned.
The utility model has the advantages that: the accumulation height of the tobacco powder and smoke dust in the material receiving box is detected at any time and any place, and when the accumulation height reaches a certain height, the tobacco powder and smoke dust in the material receiving box can be automatically sucked into a collecting box which is customized for the equipment through the suction device, so that the related problems caused by the tobacco powder and smoke dust are effectively solved; meanwhile, a negative pressure dust suction device is arranged, so that dust is reduced, and secondary pollution to equipment and workshops is effectively avoided; a plurality of suction devices in the workshop can be simultaneously controlled to work simultaneously through the main controller, and the work can be finished by only one or two workers; and the error probability is greatly reduced, and the normal operation of the equipment and the control of the workshop environment are well guaranteed.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
In the above drawings, a blanking port 1, a hose 2, a material receiving box 3, a material height sensor 4, a guide plate 5, a material collecting port 6, a material sucking pipe 7, a dust removing cloth bag 8, an air outlet 9, a material collecting box 10, a pipe storage device 11, a dust sucking pipe 12, a dust sucking fan and a motor reducer 13.
Detailed Description
The following description is provided for illustrative purposes, and other advantages and features of the present invention will become apparent to those skilled in the art from the following detailed description.
Please refer to fig. 1. It should be understood that the structure, ratio, size and the like shown in the drawings attached to the present specification are only used for matching with the content disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any structure modification, ratio relationship change or size adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the function that the present invention can produce and the purpose that the present invention can achieve. Meanwhile, the terms such as "upper", "lower", "left", "right", "middle" and "one" used in the present specification are for convenience of description, and are not intended to limit the scope of the present invention, and changes or adjustments of the relative relationship thereof may be made without substantial technical changes, and the present invention is also regarded as the scope of the present invention.
Example (b): as shown in fig. 1, the tobacco dust and smoke suction device comprises a material receiving box 3 and suction equipment, wherein the material receiving box 3 is positioned below a blanking port 1 of a machine tool, and the material receiving box 3 and the suction equipment are connected with each other through a material suction pipeline 7; connect to be provided with material level sensor 4 in the workbin 3, the inside material collecting box 10 that is provided with of absorption equipment, inhale inside material pipe 7 one end intercommunication material receiving box 3, inside the other end intercommunication material collecting box 10, still be provided with dust absorption fan and motor reducer 13 on the absorption equipment.
The device of this scheme design is when the inside smoke and dust offal of case 3 is met in the clearance, and the principle is: inside material on the equipment got into from blanking mouth 1 and connects workbin 3, when the material (being smoke and dust tobacco powder) that connects in the workbin 3 piled up certain height, the height sensor who is located and connects workbin 3 insides senses the material. Then the dust absorption fan and the motor reducer 13 on the suction device start to work, and the smoke dust and tobacco powder in the material receiving box 3 is sucked into the material collecting box 10 through the material suction pipeline 7 for unified storage.
The preferred embodiment is as follows:
one side of the suction device is provided with a dust suction device, and the dust suction device comprises a dust suction pipe 12 and a pipeline storage device 11; the device of this scheme design has another function still, cleans workshop and equipment periphery, and its principle does: a dust suction device is arranged on one side of the suction equipment, the dust suction device comprises a dust suction pipe 12 and a pipeline storage device 11, and the pipeline storage device 11 is mainly used for fixing the position of the dust suction pipe 12; at present, most manufacturers clean the outside, local and storefront of equipment, and basically spray compressed air to achieve the purpose of collecting residual materials and dust. However, the compressed air is a positive pressure blowing air flow outwards, which inevitably causes dust flying and the whole workshop. After each cleaning, the dust in the equipment and the space is not reduced but increased. The dust-collecting device is convenient to clean on the ground, and probably looks clean, so that the top of the device and the place where dust can fall in a workshop are very unknown, and more dust is contained. In normal production operation, a part of the dust inevitably falls into the product, and certain pollution is caused to the quality of the product; and the problem that traditional technique arouses can be solved effectively to the equipment of this scheme design, when carrying out workshop and equipment and clean: open the quick-connect flange of inhaling material pipeline 7, transfer the air inlet to the state of closing simultaneously, take off the dust absorption pipe 12 for the clearance, simultaneously the unblock of 12 storage device of dust absorption pipe, can carry out the negative pressure clearance to peripheral equipment and ground wantonly to guarantee that the environment in workshop and dust can not drop on the equipment once more, made further guarantee again to the quality of product.
A dust removal cloth bag 8 is arranged at the upper part in the material collecting box 10, and the pipe orifice of the material suction pipeline 7 is positioned above the dust removal cloth bag 8; the dust removal cloth bag 8 is arranged to filter the smoke dust and tobacco powder sucked into the material collection box 10, and some impurities are filtered.
An inclined guide plate 5 is arranged at the bottom in the material receiving box 3, a material collecting opening 6 is arranged at the downstream part of the guide plate 5, and the pipe orifice of a material sucking pipe 7 is arranged in the material collecting opening 6; like this when the material falls from blanking mouth 1, can collect in unison in mouth 6 departments are collected to the material through guide plate 5, be convenient for absorb the effect of absorbing of pipeline to the material.
The bottom of the material collecting box 10 is provided with a plurality of air outlet holes 9; the air outlet 9 can discharge the purified air from the collecting box.
The dust collection fan, the motor reducer and the height sensor are all connected with the main controller; the main controller can control a plurality of dust suction devices to monitor the material receiving boxes 3 at the feed openings of the machine tools in the workshop in real time, when the smoke dust in any material receiving box 3 is accumulated to a certain degree, the material height sensors 4 in the material receiving boxes 3 sense the materials and transmit signals to the main controller, and the main controller can control corresponding suction equipment to suck the materials in the material receiving boxes 3 into the material collecting boxes 10 after receiving the signals, so that the labor cost can be effectively reduced, a plurality of workers may be required to operate and control a plurality of suction equipment in one workshop originally, but if the main controller of the equipment is adopted, the dust suction devices can be monitored and operated in a unified manner, and only one or two workers are required to complete the operation; and the error probability is greatly reduced, and the normal operation of the equipment and the control of the workshop environment are well guaranteed.
The pipeline of the material receiving box 3 is connected with the material receiving box 3 and the material collecting box 10 through flanges, and wheels are arranged at the bottom of the suction device; the suction pipeline of the material receiving box 3 is connected by adopting a quick-connection flange, the flange can be detached from relatively far equipment, the walking wheels on the device are started, and the device is directly pushed to the position where the dust collection device can be cleaned, so that the equipment is cleaned.
The above embodiments are merely illustrative of the principles and effects of the present invention, and are not to be construed as limiting the invention. Modifications and variations can be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which may be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (7)
1. The utility model provides a offal smoke and dust suction means which characterized in that: the machine tool blanking device comprises a material receiving box and an absorbing device, wherein the material receiving box is positioned below a blanking port of a machine tool, and the material receiving box is connected with the absorbing device through a material absorbing pipeline; the material receiving box is internally provided with a material height sensor, the suction equipment is internally provided with a material collecting box, one end of the suction pipeline is communicated with the inside of the material receiving box, the other end of the suction pipeline is communicated with the inside of the material collecting box, and the suction equipment is also provided with a dust collection fan and a motor speed reducer.
2. The tobacco dust extraction device of claim 1, wherein: one side of the suction device is provided with a dust suction device, and the dust suction device comprises a dust suction pipe and a pipeline storage device.
3. The tobacco dust extraction device of claim 1, wherein: a dust removal cloth bag is arranged at the upper part in the material collecting box, and the pipe orifice of the material suction pipeline is positioned above the dust removal cloth bag.
4. The tobacco dust extraction device of claim 1, wherein: the bottom in the material receiving box is provided with an inclined guide plate, a material collecting opening is formed in the downstream of the guide plate, and the opening of the material suction pipeline is arranged in the material collecting opening.
5. The tobacco dust extraction device of claim 1, wherein: the bottom of the material collecting box is provided with a plurality of air outlets.
6. The tobacco dust extraction device of claim 1, wherein: the dust collection fan, the motor reducer and the height sensor are all connected with the main controller.
7. The tobacco dust extraction device of claim 1, wherein: the material receiving box pipeline, the material receiving box and the material collecting box are connected through flanges, and wheels are arranged at the bottom of the suction device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920585025.0U CN210146635U (en) | 2019-04-26 | 2019-04-26 | Offal smoke and dust suction means |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920585025.0U CN210146635U (en) | 2019-04-26 | 2019-04-26 | Offal smoke and dust suction means |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210146635U true CN210146635U (en) | 2020-03-17 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920585025.0U Active CN210146635U (en) | 2019-04-26 | 2019-04-26 | Offal smoke and dust suction means |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210146635U (en) |
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2019
- 2019-04-26 CN CN201920585025.0U patent/CN210146635U/en active Active
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