Laser type bore maintenance robot
Technical Field
The utility model relates to a bore cleaning equipment technical field, specific theory relates to a robot is maintained to laser formula bore.
Background
The traditional gun is characterized in that a rifling gun or a smooth-bore gun adopted by modern military affairs is launched by chemical energy, so that flame and smoke emerge during each firing of the gun, meanwhile, some gunpowder residues are remained in the gun bore, and a layer of paint black residues are remained in the gun bore in the past. Such residues not only affect the accuracy of the fire but also reduce the life of the barrel, so that cleaning the bore is one of the indispensable procedures for routine maintenance of the artillery troops.
The gun barrel brushing is mainly completed manually, 4-6 persons are needed for cleaning one gun barrel, the time is consumed for 2-4 hours, the efficiency is low, and the labor intensity is high. This cleaning method is entirely dependent on the level of operator action, resulting in unsatisfactory results after cleaning. The traditional manual operation mode generally adopts a long rod brushing rod to clean and oil, and the slight damage to the inside of a gun bore (a gun barrel) can be caused frequently, so that the service life of the gun is shortened. If the bore (gun barrel) is integrally detached and the copper scraps in the bore (gun barrel) are thoroughly cleaned, a large amount of manpower is wasted, the cleaning cost is very high, and the cleaning effect is rough; the labor intensity is high, and the time and the labor are wasted.
SUMMERY OF THE UTILITY MODEL
To the above-mentioned not enough, the utility model discloses the technical problem that will solve is: the laser type bore maintenance robot is provided, so that labor is saved, and bore cleaning efficiency is improved.
In order to solve the technical problem, the technical scheme of the utility model is that:
a laser type bore maintenance robot comprises a machine body, wherein a traveling mechanism, a rotating mechanism, a working head and a hollow tube are arranged on the machine body;
the rotating mechanism comprises a rotating motor, a driving gear and a driven gear, the driving gear is meshed with the driven gear, the driving gear is driven by the rotating motor, and the driven gear is rotatably sleeved outside the hollow pipe;
the hollow tube is arranged along the length direction of the machine body, and an optical fiber arranged along the length direction of the hollow tube is fixedly arranged in the hollow tube;
the working head is detachably and fixedly connected with the driven gear, the working head comprises a rotary laser scanning head, a rotary air brush head and a rotary oil spray head, and the driven gear is connected with one of the working heads according to different working modes.
Preferably, a light path is arranged inside the rotary laser scanning head, the light path includes a light inlet end extending along the axial direction of the bore and a light outlet end extending along the radial direction of the bore, the light inlet end is in threaded connection with the driven gear, an angle reflector is arranged in the light path, and one end of the optical fiber extends into the light inlet end and points to the angle reflector.
Preferably, the machine body is provided with a gas nozzle, a gas access head and a laser access head, the gas nozzle is communicated with the gas access head, and the laser access head is connected with the optical fiber.
Preferably, a gas circuit is arranged in the rotary gas brush head and comprises a gas inlet end extending along the axial direction of a gun bore and a gas outlet end extending along the radial direction of the gun bore, the gas inlet end is communicated with the inner cavity of the hollow tube, the gas inlet end is in threaded connection with the driven gear, the gas outlet end is provided with a plurality of gas outlet ends which are distributed along the circumferential direction, and each gas outlet end is provided with a brush wire.
Preferably, an oil path is arranged in the rotary oil spray head, the oil path is in a T shape, the oil path comprises an oil inlet end and two oil outlet ends which are oppositely arranged, the oil inlet end is communicated with the inner cavity of the hollow tube, the oil inlet end is in threaded connection with the driven gear, and the oil outlet end is provided with an atomizing nozzle.
Preferably, a fluid access head is arranged on the machine body and communicated with the hollow pipe.
Preferably, the walking mechanism comprises a walking motor, a pressing guide wheel and a walking wheel, the pressing guide wheel is located on one side of the machine body, the walking wheel is located on the other side of the machine body, and the walking motor drives the walking wheel to walk.
Preferably, a pressing guide mechanism is arranged between the pressing guide wheel and the machine body and comprises a lever arm and an elastic piece, the first end of the lever arm is connected with the pressing guide wheel, the elastic piece abuts against the second end of the lever arm, the elastic piece is arranged on the machine body and located on the outer side of the lever arm, the middle part of the lever arm is hinged to a support shaft, and the support shaft is fixed on the machine body.
Preferably, the machine body is provided with a limiting stopper for limiting the position of the second end of the lever arm, and the limiting stopper is positioned on the inner side of the lever arm.
Preferably, the machine body is provided with a monitor, an electric connector and a main cable, and the monitor, the walking motor and the rotating motor are all electrically connected with the electric connector.
After the technical scheme is adopted, the beneficial effects of the utility model are that:
(1) the number of gun cleaning personnel and the labor intensity are greatly reduced, and the gun cleaning can be completed only by two persons (only one person can be used for the small-caliber gun);
(2) the pure physical work is changed into the robot work, so that the modernization level of army equipment is greatly improved;
(3) the laser radial high-speed rotary cutting is used for removing residues and hanging copper in the bore, compared with a manual axial push-pull type cleaning method, the efficiency is improved by multiple times, and the effect is better;
(4) the monitor is a high-definition camera, and the high-definition camera can observe the hidden danger defects (such as cracks, sand inclusion and the like) and residues of the gun bore which cannot be observed and distinguished by human eyes, so that the safe and normal work of the cannon is ensured;
(5) the electric connector is integrated with a video connector and a control power connector, the electric connector is externally connected with a mobile hard disk on an auxiliary working vehicle, the mobile hard disk has super-large image storage capacity, the battle and daily maintenance management level of the artillery is greatly improved, time, content, serial number and person responsible for cleaning each time are realized, and once a fault and an accident occur, the reason can be found from the source to avoid repeated loss;
(6) the auxiliary working vehicle is connected with a 4G or a wireless local area network, each detail in the cannon wiping process can be instantly transmitted to the superior leader, and the superior leader can view the details through a mobile phone or a special display at any time.
Drawings
FIG. 1 is a schematic structural view of the laser type bore maintenance robot of the present invention in a laser deslagging copper mode;
FIG. 2 is a schematic diagram of the right side view of the structure of FIG. 1;
fig. 3 is a schematic structural view of the laser type bore maintenance robot of the present invention in a brushing mode;
FIG. 4 is a side cross-sectional structural schematic view of FIG. 3;
fig. 5 is a schematic structural diagram of the laser type bore maintenance robot of the present invention in the oiling mode;
FIG. 6 is a schematic diagram of the right side view of the structure of FIG. 5;
fig. 7 is a schematic structural view of the pressing guide mechanism of the laser type bore maintenance robot of the present invention;
in the figure: 1-gun barrel; 2-body; 3-total cable pipe; 4, pressing a guide wheel; 5-an optical fiber; 6-an electrical connector; 7-travelling wheels; 8-gas access head; 9-a walking motor; 10-a rotating electrical machine; 11-a monitor; 12-rotating the laser scanning head; 13-angle mirror; 14-a drive gear; 15-a driven gear; 16-a gas jet head; 17-rotating air brush head; 18-brush filaments; 19-laser access head; 20-rotating the oil spray head; 21-an atomizing nozzle; 22-a fixation pin; 23-an elastic member; 24-supporting the shaft; 25-a limit stop; 26-a hollow tube; 27-lever arm.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The utility model discloses a laser formula bore maintenance robot has three kinds of mode during operation, is laser slagging-off copper mode, washes the mode and scribbles the oil mode respectively, and the during operation carries out laser slagging-off copper mode earlier, washes the mode again, scribbles the oil mode at last, and different mode corresponds different working heads.
First, laser deslagging mode
As shown in fig. 1 and 2, the body 2 is provided with a traveling mechanism, a rotating mechanism, a rotary laser scanning head 12, and a hollow tube 26. The hollow tube 26 is provided along the longitudinal direction of the body 2, and the optical fiber 5 is fixed in the hollow tube 26.
As shown in fig. 1, 2 and 7, the traveling mechanism includes a traveling motor 9, a pressing guide wheel 4 and a traveling wheel 7, the pressing guide wheel 4 is located on one side of the machine body 2, the traveling wheel 7 is located on the other side of the machine body 2, 4 pressing guide wheels 4 are arranged in pairs, and 4 traveling wheels 7 are arranged in pairs. The walking wheel 7 is driven by a walking motor 9 to drive the whole machine body 2 to move. It compresses tightly guiding mechanism to be equipped with between leading wheel 4 and the organism 2 to compress tightly guiding mechanism, it includes lever arm 27 and the elastic component 23 that is located the lever arm 27 second end outside to compress tightly guiding mechanism, lever arm 27's first end is connected with compressing tightly leading wheel 4, elastic component 23 supports and leans on in lever arm 27's second end, fixed pin 22 is located to elastic component 23, elastic component 23 can select elastic element such as torsional spring, fixed pin 22 is fixed in on the organism 2, lever arm 27's middle part articulates on back shaft 24, back shaft 24 is fixed in on the organism 2, lever arm 27's first end inboard is fixed with spacing stopper 25, if spacing post, stopper etc. for the position range of restriction lever arm 27, and then the position that control compressed tightly leading wheel 4. When the machine body 2 walks, the elastic piece 23 is pushed against the lever arm 27 with force, so that the lever arm 27 pushes the pressing guide wheel 4 to extend outwards to match artillery guns with different calibers, and 8 wheels are automatically adjusted to accurately position the whole cleaning module to the center of the gun barrel 1 and can be automatically adjusted to the center along with different diameters of the breech bolt and the muzzle.
The rotating mechanism comprises a rotating motor 10, a driving gear 14 and a driven gear 15, the driving gear 14 is meshed with the driven gear 15, the driving gear 14 is driven by the rotating motor 10, the driven gear 15 is rotatably sleeved outside the hollow pipe 26, and the rotating laser scanning head 12 is detachably and fixedly connected to the driven gear 15.
The inside light path that is equipped with of rotatory laser scanning head 12, the light path includes along the axial light inlet end of bore and along the radial light outlet end of bore, light inlet end and driven gear 15 threaded connection, be equipped with angle reflector 13 in the light path, the one end of optic fibre 5 stretches into in the light inlet end and directional angle reflector 13, be equipped with 45 inclined planes on the angle reflector 13, the laser that optic fibre 5 carried is radially jetted out along barrel 1 after angle reflector 13 reflects, be equipped with the laser access head 19 of being connected with optic fibre 5 on the organism 2.
The robot body 2 is also provided with a monitor 11, a gas nozzle 16, an electric connector 6, a main cable pipe 3 and a gas access head 8, the electric connector 6 is integrated with a video connector and a control power connector, the monitor 11, a walking motor 9 and a rotating motor 10 are respectively and electrically connected with the electric connector 6, the gas nozzle 16 is communicated with the gas access head 8, and cables required by various robots are arranged in the main cable pipe 3.
The working principle of the laser deslagging copper mode is as follows:
the high-energy laser beam is used for cutting and removing residues and hanging copper in the bore in a radial high-speed rotation mode, and under the action of the high-energy laser beam, the high-energy laser beam can thoroughly gasify the residues and the hanging copper on the negative line and the positive surface in the gun barrel in an instant, so that the cleaning purpose is achieved.
The working process of the laser deslagging mode is as follows:
when copper is removed, the laser access head 19 is connected with a laser generator on the auxiliary working vehicle, the gas access head 8 is externally connected with a high-pressure gas pump on the auxiliary working vehicle, and the electric connector 6 is connected with a corresponding module on the auxiliary working vehicle;
the whole robot is put into the gun barrel 1, and the lever arm 27 pushes the pressing guide wheel 4 to extend outwards, so that the pressing guide wheel 4 and the travelling wheel 7 are both abutted against the inner wall of the gun barrel 1;
laser is accessed by a laser access head 19, shot to an angle reflector 13 for turning, and shot by a rotary laser scanning head 12, a rotary motor 10 drives the rotary laser scanning head 12 to rotate through a gear pair, the laser realizes circumferential scanning and cleaning on the inner wall of a gun barrel 1, the rotating speed of the rotary motor 10 controls the scanning speed, a walking wheel 7 drives the whole robot to move in the gun barrel 1, the rotating speed of a walking motor 9 controls the cleaning speed, compressed air enters a machine body 2 through a gas access head 8 and is sprayed out by a gas spraying head 16, and the compressed air blows to drive waste gas gasified by high-temperature oxidation of the laser to be rapidly discharged out of the gun barrel 1; the detector 11 obtains a detection signal and feeds the detection signal back to the control system through the electric connector 6 to achieve the overall control cleaning condition.
The monitor 11 can record the whole course of the cleaning process and transmit it to the 'auxiliary work vehicle' through cable and then transmit it to the upper department instantly through 4G or wireless LAN. The monitor 11 is a camera, which can observe any fine defects such as abrasion, cracks, sand inclusion and the like in the rifling of the bore very clearly, and convert the circular arc image of the bore into a 2D image for analysis and research.
Second, brushing mode
As shown in fig. 3 and 4, in the brushing mode, the working head is replaced by the rotary air brush head 17, the laser access head 19 is disconnected from the laser generator, the laser access head 19 is externally connected with a high-pressure air pump on the auxiliary working vehicle, and the air access head 8 is disconnected from the high-pressure air pump. The rotary air brush head 17 is internally provided with an air path, the air path comprises an air inlet end along the axial direction of the gun bore and 3 air outlet ends which are uniformly distributed in the circumferential direction and along the radial direction of the gun bore, each air outlet end is provided with a brush wire 18, the air inlet end is communicated with the inner cavity of the hollow pipe 26, and the air inlet end is in threaded connection with the driven gear 15.
When the bore is brushed, compressed air enters the hollow pipe 26 through the laser access head 19 and is sprayed out from three air outlet ends of the rotary air brush head 17, the rotary air brush head 17 is driven to rotate by the rotary motor 10, the rotary air brush head 17 is used for brushing and air-washing the inner wall of the gun barrel 1 when rotating, fixed carbide and other particle residues cleaned in a laser deslagging mode are thoroughly washed and cleaned, and the robot is driven by the traveling motor 9 to travel from one end of the gun barrel 1 to the other end.
Third, oil coating mode
As shown in fig. 5 and fig. 6, in the oiling mode, the working head is replaced by a rotary oil spraying head 20, and the laser access head 19 is connected with a high-pressure oil pump on an external auxiliary working vehicle. The rotary oil spray head 20 is internally provided with an oil path which is T-shaped, the oil path comprises an oil inlet end along the axial direction of the gun bore and two oil outlet ends which are oppositely arranged and along the radial direction of the gun bore, the oil inlet end is communicated with the inner cavity of the hollow tube 26, the oil inlet end is in threaded connection with the driven gear 15, and the oil outlet end is provided with an atomizing nozzle 21.
When the gun bore is oiled, rust-preventive oil enters the hollow pipe 26 from the laser access head 19 and is finally conveyed to the atomizing nozzle 21, the rotary oil-spraying head 20 is driven to rotate by the rotary motor 10, when the rotary oil-spraying head 20 rotates, the atomizing nozzle 21 sprays mist rust-preventive oil to be evenly coated on the inner wall of the gun barrel 1, and the robot is driven by the traveling motor 9 to travel from one end of the gun barrel 1 to the other end.
The foregoing is illustrative of the best mode of the invention, and details not described herein are within the common general knowledge of a person of ordinary skill in the art. The protection scope of the present invention is subject to the content of the claims, and any equivalent transformation based on the technical teaching of the present invention is also within the protection scope of the present invention.