CN210140686U

CN210140686U - Dyeing equipment

Info

Publication number: CN210140686U
Application number: CN201920171420.4U
Authority: CN
Inventors: 赵利平; 侯贤州; 叶卫文
Original assignee: Guangdong University of Science and Technology
Current assignee: Guangdong University of Science and Technology
Priority date: 2019-01-30
Filing date: 2019-01-30
Publication date: 2020-03-13
Anticipated expiration: 2029-01-30

Abstract

The utility model belongs to the technical field of the mechanical equipment technique and specifically relates to indicate a dyeing apparatus, which comprises a frame, be provided with buffer gear in the frame, the blowing device that is used for sending the cloth out, be used for carrying out clear cleaning device, be used for carrying out the dyeing device that dyes, be used for carrying out the drying device that dries to the cloth, be used for carrying out refrigerated cooling device, be used for carrying out the pulling material device that stimulates and be used for the material collecting device of roll-up cloth to the cloth have set gradually along the direction of processing of cloth on the buffer gear. The utility model has simple structure, buffers the vibration of the pressure generated during the work of the utility model, and reduces the jolting and vibration of the utility model during the moving or the work; and the utility model discloses the realization is automatic to blowing, dyeing, stoving, cooling and the receipts material of cloth, reduces the cost of labor, reduces the operation degree of difficulty, improves work efficiency, can reduce the rugosity condition of material collecting device when the roll-up material moreover, and structural stability is good.

Description

Dyeing equipment

Technical Field

The utility model belongs to the technical field of mechanical equipment technique and specifically relates to indicate a dyeing equipment.

Background

In the existing cloth dyeing device, the cloth is manually pulled out and dyed by a dye vat, then the cloth is transported to a drying mechanism for drying, and is naturally cooled after being dried, and then the cloth is manually wound; the manual operation degree of difficulty is high, and the human cost is big, and is efficient moreover.

Disclosure of Invention

The utility model provides a dyeing device aiming at the problems of the prior art, which has simple structure, buffers the vibration of the pressure generated during the operation of the utility model, and reduces the jolting and vibration of the utility model during the moving or the operation; and the utility model discloses the realization is automatic to blowing, dyeing, stoving, cooling and the receipts material of cloth, reduces the cost of labor, reduces the operation degree of difficulty, improves work efficiency, can reduce the rugosity condition of material collecting device when the roll-up material moreover, and structural stability is good.

In order to solve the technical problem, the utility model discloses a following technical scheme:

the utility model provides a dyeing equipment, which comprises a frame, wherein a buffer mechanism is arranged on the frame, and a discharging device for sending out the cloth, a cleaning device for cleaning the cloth, a dyeing device for dyeing the cloth, a drying device for drying the cloth, a cooling device for cooling the cloth, a pulling device for pulling the cloth and a material receiving device for winding the cloth are sequentially arranged on the buffer mechanism along the processing direction of the cloth;

the dyeing device, the drying device and the cooling device are all provided with an inlet end for cloth to enter and an outlet end for the cloth to discharge, and the inlet end of the dyeing device, the inlet end of the drying device and the inlet end of the cooling device are all rotatably provided with a material guide shaft roller; the dyeing device comprises a dyeing shell, a plurality of dyeing nozzles and dyeing cylinders are arranged at the top in the dyeing shell, and the dyeing nozzles are connected with the dyeing cylinders; the drying device comprises a drying shell, and a plurality of air heaters are arranged at the top in the drying shell; the cooling device comprises a cooling shell, and a plurality of first air coolers are arranged at the top in the cooling shell;

a support column is arranged between the material pulling device and the material receiving device, and a second air cooler for cooling the cloth is arranged at the top end of the support column; the bottom evenly distributed of frame is provided with a plurality of universal wheels, the universal wheel is including first steel ring and the second steel ring that sets up from inside to outside, be provided with damper between first steel ring and the second steel ring.

Wherein, the bottom in the dyeing shell is provided with a waste water barrel.

The rubber ring is arranged outside the second steel ring; the damping mechanism comprises a damping rubber cylinder, and a reset elastic piece is arranged in the damping rubber cylinder.

The buffer mechanism comprises an upper fixing plate, a first shockproof layer is connected below the upper fixing plate, a second shockproof layer is arranged at the bottom of the first shockproof layer, a shockproof hole is formed in the second shockproof layer, and a lower fixing plate is arranged below the second shockproof layer; the first shockproof layer is made of rubber materials and is of an inverted trapezoidal structure, and two ends of the top of the first shockproof layer are larger than two ends of the bottom of the first shockproof layer; the lower fixing plate and the upper fixing plate are symmetrically arranged relative to the second shockproof layer and the first shockproof layer; the shockproof holes are uniformly distributed in the second shockproof layer, and the second shockproof layer is of a honeycomb structure.

The feeding device comprises a feeding winding drum and a feeding driving mechanism for driving the feeding winding drum to rotate, wherein a connection table is arranged above the feeding winding drum and comprises two feeding rollers arranged at intervals; the discharging device is further provided with a discharging protection frame plate used for shielding the discharging driving mechanism, and the discharging device further comprises a first deviation rectifying system used for rectifying deviation of the cloth.

The cleaning device comprises a cleaning bracket, a plurality of cleaning shaft rollers and a cleaning driving mechanism for driving the cleaning shaft rollers to rotate; the abutting components are arranged above the cleaning shaft roller and below the cleaning shaft roller and comprise an abutting shaft roller, lifting blocks positioned at two ends of the abutting shaft roller and lifting driving mechanisms positioned at two ends of the abutting shaft roller and used for driving the lifting blocks to move up and down; two ends of the abutting shaft roller are respectively and rotatably connected with the lifting blocks positioned at the two ends of the abutting shaft roller; the cleaning device further comprises a second deviation rectifying system for rectifying deviation of the cloth.

The material pulling device comprises a material pulling table, a material pressing table arranged on the material pulling table in a sliding mode and a transmission mechanism used for driving the material pressing table to reciprocate left and right, a sliding block is mounted at the bottom of the material pressing table, the transmission mechanism comprises a transmission motor and a transmission screw rod, and the sliding block is sleeved on the periphery of the transmission screw rod and is in transmission connection with the transmission screw rod;

the pressing table comprises a pressing cavity and a pressing block arranged in the pressing cavity, and the pressing table is provided with a driving cylinder for driving the pressing block to lift up and down; the material pressing block is provided with a sliding column, the sliding column is provided with a limiting block used for limiting the maximum stroke of the material pressing block, and the limiting block is used for being abutted against the material pressing table.

The receiving device comprises a receiving drum and a receiving driving mechanism for driving the receiving drum to rotate, wherein a plurality of receiving rollers arranged at intervals are arranged above the receiving drum; the material receiving device is also provided with a material receiving protection frame plate for enclosing the material receiving driving mechanism; the material receiving device further comprises a third deviation rectifying system for rectifying deviation of the cloth. The utility model has the advantages that:

the utility model has simple structure and reasonable design, and can buffer the pressure vibration generated during the work of the utility model and reduce the jolting and vibration of the utility model during the moving or working; and the utility model discloses the realization is automatic to blowing, dyeing, stoving, cooling and the receipts material of cloth, reduces the cost of labor, reduces the operation degree of difficulty, improves work efficiency, can reduce the rugosity condition of material collecting device when the roll-up material moreover, and structural stability is good.

Drawings

Fig. 1 is a schematic structural diagram of the dyeing apparatus of the present invention.

Fig. 2 is a schematic structural view of the discharging device of the present invention.

Fig. 3 is a schematic structural view of the cleaning device of the present invention.

Fig. 4 is a schematic structural view of the material pulling device of the present invention.

Fig. 5 is a schematic structural view of the material receiving device of the present invention.

Fig. 6 is a schematic structural diagram of the buffer mechanism of the present invention.

Fig. 7 is a schematic structural view of the universal wheel of the present invention.

The reference numerals in fig. 1 to 7 include:

1-frame 2-discharging device 3-buffer mechanism

4-cleaning device 5-dyeing apparatus 6-drying device

7-material pulling device 8-material receiving device 9-cooling device

10-guide shaft roller 11-support column 12-second air cooler

13-universal wheel 14-first steel ring 15-second steel ring

16-rubber ring 17-damping rubber cylinder 18-reset elastic part

19-waste water bucket

111-upper fixed plate 112-first shockproof layer 113-second shockproof layer

114-shockproof hole 115-lower fixing plate

191-dyeing shell 192-dyeing nozzle 193-dyeing cylinder

194 drying shell 195 hot air blower 196 cooling shell

197-first air cooler

20-feeding reel 21-feeding driving mechanism 22-connection table

23-discharging roller 24-discharging protective frame plate 25-first deviation rectifying system

30-cleaning holder

31-cleaning shaft roller 32-cleaning driving mechanism 33-abutting shaft roller

34-lifting block 35-lifting driving mechanism 36-second deviation correcting system

50-material pulling table

51-material pressing table 52-slide block 53-transmission motor

54-transmission screw rod 55-pressing cavity 56-pressing block

57-driving cylinder 58-sliding column 59-limiting block

60-material collecting reel 61-material collecting driving mechanism

62-material receiving roller 63-material receiving protective frame plate 65-third deviation rectifying system.

Detailed Description

In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention. The present invention will be described in detail with reference to the accompanying drawings.

A dyeing apparatus, as shown in fig. 1 to 7, comprising a frame 1, wherein a buffer mechanism 3 is arranged on the frame 1, and a feeding device 2 for feeding out a cloth, a cleaning device 4 for cleaning the cloth, a dyeing device 5 for dyeing the cloth, a drying device 6 for drying the cloth, a cooling device 9 for cooling the cloth, a pulling device 7 for pulling the cloth, and a receiving device 8 for winding the cloth are sequentially arranged on the buffer mechanism 3 along a processing direction of the cloth;

the dyeing device 5, the drying device 6 and the cooling device 9 are respectively provided with an inlet end for cloth to enter and an outlet end for cloth to discharge, and the inlet end of the dyeing device 5, the inlet end of the drying device 6 and the inlet end of the cooling device 9 are respectively rotatably provided with a material guide shaft roller 10; the dyeing device 5 comprises a dyeing shell 191, a plurality of dyeing nozzles 192 and dyeing cylinders 193 are arranged at the top in the dyeing shell 191, and the dyeing nozzles 192 are connected with the dyeing cylinders 193; the drying device 6 comprises a drying shell 194, and a plurality of hot air blowers 195 are arranged at the top in the drying shell 194; the cooling device 9 comprises a cooling shell 196, and a plurality of first air coolers 197 are arranged at the top inside the cooling shell 196;

a supporting column 11 is arranged between the material pulling device 7 and the material receiving device 8, and a second air cooler 12 for cooling the cloth is arranged at the top end of the supporting column 11; the bottom of the rack 1 is uniformly distributed with a plurality of universal wheels 13, each universal wheel 13 comprises a first steel ring 14 and a second steel ring 15 which are arranged from inside to outside, and a damping mechanism is arranged between the first steel ring 14 and the second steel ring 15.

Specifically, the utility model has the damping function under the action of the buffer mechanism 3, the shock of the pressure generated during the operation of the utility model is buffered, the universal wheel 13 can be convenient for the transfer and the handling of the utility model, the shock-absorbing mechanism can play the shock-absorbing effect, the jolting and the shock of the utility model during the movement or the operation are reduced, and the stability is improved; and the utility model discloses at the during operation, send out the cloth through blowing device 2, clean the cloth through cleaning device 4, then get into dyeing apparatus 5, dye the cloth through the dyeing agent blowout of dyeing nozzle 192 in with the dyeing jar 193, reentry drying device 6, dry the cloth through hot-blast fan 195, reentry cooling device 9, cool off the cloth through first air-cooler 197, then drag the cloth through material pulling device 7, improve the tension of cloth, reduce the rugosity condition of material collecting device 8 when the roll-up material, wherein, second air-cooler 12 further cools off the cloth, prevent that the cloth from leaving heat when receiving the material and influencing the quality, guide shaft roller 10 can guide the cloth and carry, guarantee the stability of cloth transport; the utility model has simple structure and reasonable design, and can buffer the pressure vibration generated during the work of the utility model and reduce the jolting and vibration of the utility model during the moving or working; and the utility model discloses the realization is automatic to blowing, dyeing, stoving, cooling and the receipts material of cloth, reduces the cost of labor, reduces the operation degree of difficulty, improves work efficiency, can reduce the rugosity condition of material collecting device 8 when the roll-up material moreover, and structural stability is good.

In the dyeing apparatus of this embodiment, a waste water barrel 19 is disposed at the bottom inside the dyeing shell 191. Specifically, the arrangement of the waste water barrel 19 can collect the dyeing agent sprayed out from the dyeing nozzle 192, reduce the pollution to the environment, reuse resources and reduce waste.

In the dyeing equipment of this embodiment, a rubber ring 16 is disposed outside the second steel ring 15; the damping mechanism comprises a damping rubber cylinder 17, and a reset elastic part 18 is arranged in the damping rubber cylinder. Specifically, since the rubber ring 16 has a certain elasticity, the rubber ring 16 can have a shock absorption effect; in addition, one end of the damping rubber cylinder 17 is connected with the first steel ring 14, the other end of the damping rubber cylinder 17 is connected with the second steel ring 15, when the universal wheel 13 is extruded, namely the damping rubber cylinder 17 and the reset elastic part 18 are extruded, elastic force is generated to rebound the first steel ring 14 or the second steel ring 15, so that the bumping degree of the whole structure of the universal wheel 13 is reduced, and a damping effect is achieved, so that the utility model has good stability during movement or work; the elastic restoring element 18 may be a spring, a spring, or the like.

In the dyeing apparatus of this embodiment, the buffering mechanism includes an upper fixing plate 111, a first shockproof layer 112 is connected below the upper fixing plate 111, a second shockproof layer 113 is installed at the bottom of the first shockproof layer 112, a shockproof hole 114 is formed in the second shockproof layer 113, and a lower fixing plate 115 is installed below the second shockproof layer 113; the first shockproof layer 112 is made of rubber, the first shockproof layer 112 is of an inverted trapezoidal structure, and two ends of the top of the first shockproof layer 112 are larger than two ends of the bottom of the first shockproof layer; the lower fixing plate 115 and the upper fixing plate 111 are symmetrically disposed about the second anti-vibration layer 113 and the first anti-vibration layer 112; the anti-vibration holes 114 are uniformly distributed inside the second anti-vibration layer 113, the second anti-vibration layer 113 is a honeycomb structure, the lower fixing plate 115 is fixedly connected with the rack 1, and the upper fixing plate 111 is used for connecting with each device.

In the dyeing equipment of this embodiment, the discharging device 2 includes a discharging reel 20 and a discharging driving mechanism 21 for driving the discharging reel 20 to rotate, a docking station 22 is disposed above the discharging reel 20, and the docking station 22 includes two discharging rollers 23 disposed at intervals; the discharging device 2 is further provided with a discharging protection frame plate 24 for enclosing the discharging driving mechanism 21, and the discharging device 2 further comprises a first deviation rectifying system 25 for rectifying deviation of the cloth. Specifically, the ion blower 3 is an application of the prior art; the feeding driving mechanism 21 drives the feeding reel 20 to rotate so as to feed out the rolled cloth, and the cloth is wound on the two feeding rollers 23 and then enters the cleaning device 4, wherein the feeding driving mechanism 21 can be a rotating motor and is used for driving the feeding reel 20 to rotate; furthermore, the discharge driving mechanism 21 is protected by arranging the discharge protection frame plate 24, so that the external pollution and corrosion are reduced, and the service life is prolonged; the first deviation rectifying system 25 can rectify the deviation of the cloth to reduce the excessive deviation of the cloth during the transportation movement, wherein the first deviation rectifying system 25 is a deviation rectifying system commonly used in the prior art.

In the dyeing apparatus of the present embodiment, the cleaning device 4 includes a cleaning support 30, a plurality of cleaning rollers 31, and a cleaning driving mechanism 32 for driving the cleaning rollers 31 to rotate; abutting components are arranged above the cleaning shaft roller 31 and below the cleaning shaft roller 31, and each abutting component comprises an abutting shaft roller 33, lifting blocks 34 positioned at two ends of the abutting shaft roller 33 and lifting driving mechanisms 35 positioned at two ends of the abutting shaft roller 33 and used for driving the lifting blocks 34 to move up and down; two ends of the abutting shaft roller 33 are respectively and rotatably connected with the lifting blocks 34 positioned at two ends of the abutting shaft roller; the cleaning device 4 further comprises a second deviation rectifying system 36 for rectifying deviation of the cloth.

Specifically, the cleaning driving mechanism 32 may be a rotating motor, a synchronous belt, a synchronous wheel, or other transmission structure in the prior art, and drives the plurality of cleaning rollers 31 to rotate through the cooperation of the rotating motor, the synchronous belt, and the synchronous wheel, so as to drive the cloth to move forward, on one hand, the cleaning rollers 31 may be high-viscosity cleaning rollers 31, and may adhere dust and ink, thereby improving the cleanliness of the cloth; the second deviation rectifying system 36 can rectify the deviation of the cloth to reduce the excessive deviation of the cloth during the transmission movement, wherein the second deviation rectifying system 36 is a commonly used deviation rectifying system in the prior art; in addition, the lifting block 34 is driven to lift up and down through the lifting driving mechanism 35, so that the abutting shaft roller 33 can be driven to lift up and down, the tightness among the plurality of cleaning shaft rollers 31 can be improved through the abutting shaft roller 33 abutting the cleaning shaft rollers 31, and dust can be adhered to the cloth better; the lifting driving mechanism 35 may be a lifting cylinder.

In the dyeing apparatus of this embodiment, the material pulling device 7 includes a material pulling platform 50, a material pressing platform 51 slidably disposed on the material pulling platform 50, and a transmission mechanism for driving the material pressing platform 51 to reciprocate left and right, a slider 52 is mounted at the bottom of the material pressing platform 51, the transmission mechanism includes a transmission motor 53 and a transmission screw 54, and the slider 52 is sleeved on the periphery of the transmission screw 54 and is in transmission connection with the transmission screw 54;

the material pressing platform 51 comprises a material pressing cavity 55 and a material pressing block 56 arranged in the material pressing cavity 55, and the material pressing platform 51 is provided with a driving cylinder 57 for driving the material pressing block 56 to lift up and down; the material pressing block 56 is provided with a sliding column 58, the sliding column 58 is provided with a limiting block 59 for limiting the maximum stroke of the material pressing block 56, and the limiting block 59 is used for abutting against the material pressing table 51.

Specifically, the cloth passes through the material pulling device 7, passes through the material pressing cavity 55 of the material pressing table 51, drives the air cylinder 57 to drive the material pressing block 56 to press the cloth, the transmission motor 53 drives the transmission screw rod 54 to rotate, the slide block 52 driven by the transmission screw rod 54 moves, the material pulling on the cloth is realized, the tension of the cloth is improved, and the limiting block 59 is arranged to prevent the material pressing block 56 from excessively pressing the cloth to damage the cloth.

In the dyeing apparatus of this embodiment, the material receiving device 8 includes a material receiving drum 60 and a material receiving driving mechanism 61 for driving the material receiving drum 60 to rotate, and a plurality of material receiving rollers 62 arranged at intervals are disposed above the material receiving drum 60; the material receiving device 8 is also provided with a material receiving protection frame plate 63 for enclosing the material receiving driving mechanism 61; the material receiving device 8 further includes a third deviation rectifying system 65 for rectifying deviation of the material. Specifically, the material collecting driving mechanism 61 drives the material collecting drum 60 to rotate so as to collect the cloth in a roll shape, and the cloth is wound around the material collecting drums 62 and then enters the material collecting drum 60, wherein the material collecting driving mechanism 61 can be a rotary motor and is used for driving the material collecting drum 60 to rotate; furthermore, the material receiving driving mechanism 61 is protected by the material receiving protection frame plate 63, so that the external pollution and corrosion are reduced, and the service life is prolonged; the third deviation rectifying system 65 can reduce the deviation during cloth winding, and improve the winding stability and reliability, and the third deviation rectifying system 65 is a commonly used deviation rectifying system in the prior art.

The above description is only for the preferred embodiment of the present invention, and the present invention is not limited to the above description, and although the present invention is disclosed in the preferred embodiment, it is not limited to the above description, and any person skilled in the art can make some changes or modifications to equivalent embodiments without departing from the scope of the present invention, but all the technical solutions of the present invention are within the scope of the present invention.

Claims

1. A dyeing apparatus characterized by: the cloth winding machine comprises a rack, wherein a buffer mechanism is arranged on the rack, and a feeding device for feeding out cloth, a cleaning device for cleaning the cloth, a dyeing device for dyeing the cloth, a drying device for drying the cloth, a cooling device for cooling the cloth, a pulling device for pulling the cloth and a receiving device for winding the cloth are sequentially arranged on the buffer mechanism along the processing direction of the cloth;

2. Dyeing apparatus according to claim 1, characterized in that: and a waste water barrel is arranged at the bottom in the dyeing shell.

3. Dyeing apparatus according to claim 1, characterized in that: a rubber ring is arranged outside the second steel ring; the damping mechanism comprises a damping rubber cylinder, and a reset elastic piece is arranged in the damping rubber cylinder.

4. Dyeing apparatus according to claim 1, characterized in that: the buffer mechanism comprises an upper fixing plate, a first shockproof layer is connected below the upper fixing plate, a second shockproof layer is arranged at the bottom of the first shockproof layer, shockproof holes are formed in the second shockproof layer, and a lower fixing plate is arranged below the second shockproof layer; the first shockproof layer is made of rubber materials and is of an inverted trapezoidal structure, and two ends of the top of the first shockproof layer are larger than two ends of the bottom of the first shockproof layer; the lower fixing plate and the upper fixing plate are symmetrically arranged relative to the second shockproof layer and the first shockproof layer; the shockproof holes are uniformly distributed in the second shockproof layer, and the second shockproof layer is of a honeycomb structure.

5. Dyeing apparatus according to claim 1, characterized in that: the feeding device comprises a feeding winding drum and a feeding driving mechanism for driving the feeding winding drum to rotate, a connection table is arranged above the feeding winding drum and comprises two feeding rollers arranged at intervals; the discharging device is further provided with a discharging protection frame plate used for shielding the discharging driving mechanism, and the discharging device further comprises a first deviation rectifying system used for rectifying deviation of the cloth.

6. Dyeing apparatus according to claim 1, characterized in that: the cleaning device comprises a cleaning bracket, a plurality of cleaning shaft rollers and a cleaning driving mechanism for driving the cleaning shaft rollers to rotate; the abutting components are arranged above the cleaning shaft roller and below the cleaning shaft roller and comprise an abutting shaft roller, lifting blocks positioned at two ends of the abutting shaft roller and lifting driving mechanisms positioned at two ends of the abutting shaft roller and used for driving the lifting blocks to move up and down; two ends of the abutting shaft roller are respectively and rotatably connected with the lifting blocks positioned at the two ends of the abutting shaft roller; the cleaning device further comprises a second deviation rectifying system for rectifying deviation of the cloth.

7. Dyeing apparatus according to claim 1, characterized in that: the material pulling device comprises a material pulling table, a material pressing table arranged on the material pulling table in a sliding mode and a transmission mechanism used for driving the material pressing table to reciprocate left and right, a sliding block is mounted at the bottom of the material pressing table, the transmission mechanism comprises a transmission motor and a transmission screw rod, and the sliding block is sleeved on the periphery of the transmission screw rod and is in transmission connection with the transmission screw rod; the pressing table comprises a pressing cavity and a pressing block arranged in the pressing cavity, and the pressing table is provided with a driving cylinder for driving the pressing block to lift up and down; the material pressing block is provided with a sliding column, the sliding column is provided with a limiting block used for limiting the maximum stroke of the material pressing block, and the limiting block is used for being abutted against the material pressing table.

8. Dyeing apparatus according to claim 1, characterized in that: the material receiving device comprises a material receiving winding drum and a material receiving driving mechanism for driving the material receiving winding drum to rotate, and a plurality of material receiving rollers arranged at intervals are arranged above the material receiving winding drum; the material receiving device is also provided with a material receiving protection frame plate for enclosing the material receiving driving mechanism; the material receiving device further comprises a third deviation rectifying system for rectifying deviation of the cloth.