CN209836549U - Improved dyeing equipment - Google Patents
Improved dyeing equipment Download PDFInfo
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- CN209836549U CN209836549U CN201920169029.0U CN201920169029U CN209836549U CN 209836549 U CN209836549 U CN 209836549U CN 201920169029 U CN201920169029 U CN 201920169029U CN 209836549 U CN209836549 U CN 209836549U
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- dyeing
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Abstract
The utility model relates to the technical field of mechanical equipment, in particular to an improved dyeing device, which comprises a frame, wherein the frame is provided with a discharging device, an ion fan for removing static electricity from materials, a cleaning device for cleaning the materials, a dyeing device for dyeing the materials, a drying device for drying the materials, a pulling device for pulling the materials and a material receiving device for winding the materials in sequence along the processing direction of the materials; a material pressing mechanism is arranged between the material pulling device and the material receiving device. The utility model has the advantages of simple structure and reasonable design, realize blowing, destaticizing, cleanness, dyeing, stoving and the roll-up to the material, degree of automation is high, reduces the human cost, reduces the manual operation degree of difficulty, and environmental pollution is low moreover to under the cooperation of drawing material device and swager structure, guarantee the stable roll-up of material, reduce the emergence of goffer.
Description
Technical Field
The utility model belongs to the technical field of mechanical equipment technique and specifically relates to indicate a modified dyeing equipment.
Background
In the existing cloth dyeing device, the cloth is manually pulled out and dyed by a dye vat, then the cloth is conveyed to a drying mechanism for drying, and then the cloth is manually wound; the manual operation difficulty is high, the labor cost is high, the efficiency is low, and the cloth is easily wrinkled due to manual cloth winding, so that the quality is affected; in addition, a great amount of dyes are easy to drop to cause environmental pollution in the process of transferring the cloth.
Disclosure of Invention
The utility model discloses problem to prior art provides a modified dyeing equipment, simple structure, reasonable in design realize the blowing of material, destatic, clean, dyeing, stoving and roll-up, and degree of automation is high, reduces the human cost, reduces the manual operation degree of difficulty, and environmental pollution is low moreover to under the cooperation of drawing material device and swager structure, guarantee the stable roll-up of material, reduce the emergence of fold.
In order to solve the technical problem, the utility model discloses a following technical scheme:
the utility model provides an improved dyeing equipment, which comprises a frame, wherein the frame is provided with a discharging device, an ion fan for removing static electricity, a cleaning device for cleaning materials, a dyeing device for dyeing materials, a drying device for drying materials, a pulling device for pulling materials and a material receiving device for winding materials in sequence along the processing direction of the materials; a pressing mechanism is arranged between the material pulling device and the material receiving device and comprises a pressing support and a pressing shaft roller for abutting against the material, the pressing support is provided with a chute perpendicular to the horizontal plane, and the pressing shaft roller is movably arranged in the chute; the material sent out by the material pulling device enters the material receiving device after being wound at the bottom of the material pressing shaft roller;
the dyeing device comprises a dyeing shell, wherein a dyeing inlet and a dyeing outlet are respectively arranged on two sides of the dyeing shell, a dyeing guide roller is rotatably arranged at the dyeing inlet, a plurality of dyeing nozzles and dyeing cylinders are arranged at the top in the dyeing shell, the dyeing nozzles are connected with the dyeing cylinders, the drying device comprises a drying shell, a drying inlet and a drying outlet are respectively arranged on two sides of the drying shell, a drying guide roller is rotatably arranged at the drying inlet, and a plurality of hot air fans are arranged at the top in the drying shell;
the bottom in the dyeing shell and the bottom in the drying shell are both provided with a waste water barrel, and the bottom of the waste water barrel is provided with a buffer mechanism.
Wherein, the bottom of frame is provided with a plurality of universal wheels.
The feeding device comprises a feeding winding drum and a feeding driving mechanism for driving the feeding winding drum to rotate, wherein a connection table is arranged above the feeding winding drum and comprises two feeding rollers arranged at intervals; the discharging device is further provided with a discharging protection frame plate used for shielding the discharging driving mechanism, and the discharging device further comprises a first deviation rectifying system used for rectifying deviation of materials.
The cleaning device comprises a cleaning bracket, a plurality of cleaning shaft rollers and a cleaning driving mechanism for driving the cleaning shaft rollers to rotate; the abutting components are arranged above the cleaning shaft roller and below the cleaning shaft roller and comprise an abutting shaft roller, lifting blocks positioned at two ends of the abutting shaft roller and lifting driving mechanisms positioned at two ends of the abutting shaft roller and used for driving the lifting blocks to move up and down; two ends of the abutting shaft roller are respectively and rotatably connected with the lifting blocks positioned at the two ends of the abutting shaft roller; the cleaning device further comprises a second deviation rectifying system used for rectifying deviation of the material.
The material pulling device comprises a material pulling table, a material pressing table arranged on the material pulling table in a sliding mode and a transmission mechanism used for driving the material pressing table to reciprocate left and right, a sliding block is mounted at the bottom of the material pressing table, the transmission mechanism comprises a transmission motor and a transmission screw rod, and the sliding block is sleeved on the periphery of the transmission screw rod and is in transmission connection with the transmission screw rod;
the pressing table comprises a pressing cavity and a pressing block arranged in the pressing cavity, and the pressing table is provided with a driving cylinder for driving the pressing block to lift up and down; the material pressing block is provided with a sliding column, the sliding column is provided with a limiting block used for limiting the maximum stroke of the material pressing block, and the limiting block is used for being abutted against the material pressing table.
The receiving device comprises a receiving drum and a receiving driving mechanism for driving the receiving drum to rotate, wherein a plurality of receiving rollers arranged at intervals are arranged above the receiving drum; the material receiving device is also provided with a material receiving protection frame plate for enclosing the material receiving driving mechanism; the material receiving device further comprises a third deviation rectifying system for rectifying deviation of the material.
Wherein, buffer gear includes flat cushion and lower flat cushion, goes up flat cushion and is provided with the buffer layer down between the flat cushion, be provided with a plurality of compression spring in the buffer layer, compression spring's one end and last flat cushion are connected, and compression spring's the other end and lower flat cushion are connected.
The utility model has the advantages that:
the utility model has the advantages of simple structure and reasonable design, realize blowing, destaticizing, cleanness, dyeing, stoving and the roll-up to the material, degree of automation is high, reduces the human cost, reduces the manual operation degree of difficulty, and environmental pollution is low moreover to under the cooperation of drawing material device and swager structure, guarantee the stable roll-up of material, reduce the emergence of goffer.
Drawings
Fig. 1 is a schematic structural diagram of an improved dyeing apparatus of the present invention.
Fig. 2 is a schematic structural view of the discharging device of the present invention.
Fig. 3 is a schematic structural view of the cleaning device of the present invention.
Fig. 4 is a schematic structural view of the material pulling device of the present invention.
Fig. 5 is a schematic structural view of the material receiving device of the present invention.
Fig. 6 is a schematic structural diagram of the buffer mechanism of the present invention.
The reference numerals in fig. 1 to 6 include:
1-frame 2-emptying device 3-ion fan
4-cleaning device 5-dyeing apparatus 6-drying device
7-material pulling device 8-material receiving device 9-material pressing mechanism
10-pressing support 11-pressing shaft roller 12-chute
13-dyeing shell 14-dyeing inlet 15-dyeing outlet
16-dyeing guide roller 17-dyeing nozzle 18-dyeing cylinder
19-drying shell 191-drying inlet 192-drying outlet
193-drying guide roller 194-air heater 195-waste water barrel
196-buffer mechanism 197-universal wheel 198-upper flat rubber pad
199-lower flat rubber cushion 200-compression spring
20-feeding reel 21-feeding driving mechanism 22-connection table
23-discharging roller 24-discharging protective frame plate 25-first deviation rectifying system
30-cleaning holder
31-cleaning shaft roller 32-cleaning driving mechanism 33-abutting shaft roller
34-lifting block 35-lifting driving mechanism 36-second deviation correcting system
50-material pulling table
51-material pressing table 52-slide block 53-transmission motor
54-transmission screw rod 55-pressing cavity 56-pressing block
57-driving cylinder 58-sliding column 59-limiting block
60-material collecting reel 61-material collecting driving mechanism
62-material receiving roller 63-material receiving protective frame plate 65-third deviation rectifying system.
Detailed Description
In order to facilitate understanding of those skilled in the art, the present invention will be further described with reference to the following examples and drawings, which are not intended to limit the present invention. The present invention will be described in detail with reference to the accompanying drawings.
An improved dyeing device is shown in fig. 1 to 6 and comprises a rack 1, wherein the rack 1 is sequentially provided with a feeding device 2, an ion fan 3 for removing static electricity from materials, a cleaning device 4 for cleaning the materials, a dyeing device 5 for dyeing the materials, a drying device 6 for drying the materials, a pulling device 7 for pulling the materials and a receiving device 8 for furling the materials along the processing direction of the materials; a material pressing mechanism 9 is arranged between the material pulling device 7 and the material receiving device 8, the material pressing mechanism 9 comprises a material pressing support 10 and a material pressing shaft roller 11 for pressing the material, the material pressing support 10 is provided with a chute 12 which is vertical to the horizontal plane, and the material pressing shaft roller 11 is movably arranged in the chute 12; the material sent out by the material pulling device 7 is wound at the bottom of the material pressing shaft roller and then enters the material receiving device 8;
the dyeing device 5 comprises a dyeing shell 13, a dyeing inlet 14 and a dyeing outlet 15 are respectively arranged on two sides of the dyeing shell 13, a dyeing guide roller 16 is rotatably arranged at the dyeing inlet 14, a plurality of dyeing nozzles 17 and a dyeing cylinder 18 are arranged at the top in the dyeing shell 13, the dyeing nozzles 17 are connected with the dyeing cylinder 18, the drying device 6 comprises a drying shell 19, a drying inlet 191 and a drying outlet 192 are respectively arranged on two sides of the drying shell 19, a drying guide roller 193 is rotatably arranged at the drying inlet 191, and a plurality of hot air blowers 194 are arranged at the top in the drying shell 19;
the bottom in the dyeing shell 13 and the bottom in the drying shell 19 are both provided with a waste water barrel 195, and the bottom of the waste water barrel 195 is provided with a buffer mechanism 196.
Specifically, the utility model discloses simple structure, in operation, see the material out through blowing device 2, the material passes through ionic wind machine 3, the wind gap of ionic wind machine 3 is just to the material, and then play the effect of destaticizing to the material, then the material gets into cleaning device 4, carry out the adhesion through cleaning device 4 to the surface dust of material, reduce the surface ash layer of material, then the material passes through dyeing device 5, dyeing nozzle 17 of dyeing device 5 sprays the coloring agent in dyeing cylinder 18 to the material and dyes the material, then the material gets into drying device 6, air heater 194 in drying device 6 aims at the material, carry out drying process to the material, then drag the material through dragging device 7, when guaranteeing that material collecting device 8 carries out batching to the material and receives the material, reduce the fold of material; meanwhile, under the matching action of the material pressing shaft roller 11 and the chute 12, the material is wound around the bottom of the material pressing shaft roller 11, and the material pressing shaft roller 11 presses the material, so that the material is ensured to have continuous tension, and the wrinkles of the material are further reduced; moreover, the arrangement of the waste water barrel 195 is utilized, so that the coloring agent falling from the material can be recovered in time, the pollution and the waste are reduced, the buffer mechanism 196 can reduce the vibration, and the situation that the waste water is spilled to pollute the environment due to the large vibration caused after the waste water barrel 195 is full of the material is prevented; the dyeing guide roller 16 and the drying guide roller 193 ensure the stable conveying of materials and play a role in guiding; the utility model has the advantages of simple structure and reasonable design, realize blowing, destaticizing, cleanness, dyeing, stoving and the roll-up to the material, degree of automation is high, reduces the human cost, reduces the manual operation degree of difficulty, and environmental pollution is low moreover to under the cooperation of drawing material device 7 and swager structure 9, guarantee the stable roll-up of material, reduce the emergence of fold.
In the improved dyeing apparatus of this embodiment, the bottom of the frame 1 is provided with a plurality of universal wheels 197. Specifically, the setting of universal wheel 197 is convenient for right the utility model discloses frame 1's transfer and transport, convenient to use.
In the improved dyeing equipment of the embodiment, the discharging device 2 includes a discharging reel 20 and a discharging driving mechanism 21 for driving the discharging reel 20 to rotate, a docking station 22 is arranged above the discharging reel 20, and the docking station 22 includes two discharging rollers 23 arranged at intervals; the discharging device 2 is further provided with a discharging protection frame plate 24 for enclosing the discharging driving mechanism 21, and the discharging device 2 further comprises a first deviation rectifying system 25 for rectifying deviation of the material. Specifically, the ion blower 3 is an application of the prior art; the emptying driving mechanism 21 drives the emptying reel 20 to rotate so as to send out the rolled materials, and the materials are wound on the two emptying drums 23 and then enter the cleaning device 4, wherein the emptying driving mechanism 21 can be a rotating motor and is used for driving the emptying reel 20 to rotate; furthermore, the discharge driving mechanism 21 is protected by arranging the discharge protection frame plate 24, so that the external pollution and corrosion are reduced, and the service life is prolonged; the first deviation rectifying system 25 can rectify the deviation of the material, and reduce the excessive deviation of the material during the transportation movement, wherein the first deviation rectifying system 25 is a deviation rectifying system commonly used in the prior art.
In an improved dyeing apparatus of the present embodiment, the cleaning device 4 includes a cleaning support 30, a plurality of cleaning shaft rollers 31, and a cleaning driving mechanism 32 for driving the cleaning shaft rollers 31 to rotate; abutting components are arranged above the cleaning shaft roller 31 and below the cleaning shaft roller 31, and each abutting component comprises an abutting shaft roller 33, lifting blocks 34 positioned at two ends of the abutting shaft roller 33 and lifting driving mechanisms 35 positioned at two ends of the abutting shaft roller 33 and used for driving the lifting blocks 34 to move up and down; two ends of the abutting shaft roller 33 are respectively and rotatably connected with the lifting blocks 34 positioned at two ends of the abutting shaft roller; the cleaning device 4 further comprises a second deviation rectification system 36 for rectifying the deviation of the material.
Specifically, the cleaning driving mechanism 32 may be a rotating motor and a transmission structure in the prior art such as a synchronous belt and a synchronous wheel, and the rotating motor, the synchronous belt and the synchronous wheel cooperate to drive the plurality of cleaning rollers 31 to rotate, so that on one hand, the materials can be driven to move forward, and on the other hand, the cleaning rollers 31 may be high-viscosity cleaning rollers 31, so that dust and ink can be adhered to the cleaning rollers, thereby improving the cleanness of the materials; the second deviation rectifying system 36 can rectify the deviation of the material, and reduce the excessive deviation of the material during the transportation movement, wherein the second deviation rectifying system 36 is a commonly used deviation rectifying system in the prior art; in addition, the lifting block 34 is driven to lift up and down through the lifting driving mechanism 35, so that the abutting shaft roller 33 can be driven to lift up and down, the tightness among the cleaning shaft rollers 31 can be improved through the abutting shaft roller 33 abutting the cleaning shaft rollers 31, and dust can be adhered to materials better; the lifting driving mechanism 35 may be a lifting cylinder.
In the improved dyeing equipment of this embodiment, the material pulling device 7 includes a material pulling table 50, a material pressing table 51 slidably disposed on the material pulling table 50, and a transmission mechanism for driving the material pressing table 51 to reciprocate left and right, a slider 52 is mounted at the bottom of the material pressing table 51, the transmission mechanism includes a transmission motor 53 and a transmission screw 54, and the slider 52 is sleeved on the periphery of the transmission screw 54 and is in transmission connection with the transmission screw 54;
the material pressing platform 51 comprises a material pressing cavity 55 and a material pressing block 56 arranged in the material pressing cavity 55, and the material pressing platform 51 is provided with a driving cylinder 57 for driving the material pressing block 56 to lift up and down; the material pressing block 56 is provided with a sliding column 58, the sliding column 58 is provided with a limiting block 59 for limiting the maximum stroke of the material pressing block 56, and the limiting block 59 is used for abutting against the material pressing table 51.
Specifically, the material passes through material pulling device 7, passes through from the pressure chamber 55 of pressing the material platform 51, drives actuating cylinder 57 and orders about the pressure piece 56 and pushes down the material, and drive motor 53 orders about drive lead screw 54 and rotates, and the slider 52 that drive lead screw 54 drove moves, realizes pulling the material to the material, and the setting of stopper 59 prevents to press the excessive pressfitting material of material piece 56 and makes the material damage.
In the improved dyeing apparatus of this embodiment, the material receiving device 8 includes a material receiving drum 60 and a material receiving driving mechanism 61 for driving the material receiving drum 60 to rotate, and a plurality of material receiving rollers 62 arranged at intervals are disposed above the material receiving drum 60; the material receiving device 8 is also provided with a material receiving protection frame plate 63 for enclosing the material receiving driving mechanism 61; the material receiving device 8 further comprises a third deviation rectifying system 65 for rectifying deviation of the material. Specifically, the material collecting drum 60 is driven to rotate by the material collecting driving mechanism 61 so as to collect the material in a roll shape, and the material is wound around a plurality of material collecting rollers 62 and then enters the material collecting drum 60, wherein the material collecting driving mechanism 61 can be a rotary motor and is used for driving the material collecting drum 60 to rotate; furthermore, the material receiving driving mechanism 61 is protected by the material receiving protection frame plate 63, so that the external pollution and corrosion are reduced, and the service life is prolonged; the third deviation rectifying system 65 can reduce the deviation during material winding, and improve the winding stability and reliability, and the third deviation rectifying system 65 is a commonly used deviation rectifying system in the prior art.
The improved dyeing equipment of the embodiment, buffer gear 196 includes flat cushion 198 and flat cushion 199 down, is provided with the buffer layer between flat cushion 198 and the flat cushion 199 down, be provided with a plurality of compression spring 200 in the buffer layer, compression spring 200's one end and last flat cushion 198 are connected, compression spring 200's the other end and the flat cushion 199 down are connected. Specifically, go up flat cushion 198 and lower flat cushion 199 self and make by the plastic, possess deformation and restore the force, the compression spring 200 of deuterogamy buffer layer improves the utility model discloses a shock-absorbing capacity guarantees betterly the utility model discloses during operation's stationarity.
The above description is only for the preferred embodiment of the present invention, and the present invention is not limited to the above description, and although the present invention is disclosed in the preferred embodiment, it is not limited to the above description, and any person skilled in the art can make some changes or modifications to equivalent embodiments without departing from the scope of the present invention, but all the technical solutions of the present invention are within the scope of the present invention.
Claims (7)
1. An improved dyeing apparatus, characterized in that: the automatic material feeding and collecting device comprises a rack, wherein a feeding device, an ion fan for removing static electricity of materials, a cleaning device for cleaning the materials, a dyeing device for dyeing the materials, a drying device for drying the materials, a pulling device for pulling the materials and a material collecting device for winding the materials are sequentially arranged on the rack along the processing direction of the materials; a pressing mechanism is arranged between the material pulling device and the material receiving device and comprises a pressing support and a pressing shaft roller for abutting against the material, the pressing support is provided with a chute perpendicular to the horizontal plane, and the pressing shaft roller is movably arranged in the chute; the material sent out by the material pulling device enters the material receiving device after being wound at the bottom of the material pressing shaft roller;
the dyeing device comprises a dyeing shell, wherein a dyeing inlet and a dyeing outlet are respectively arranged on two sides of the dyeing shell, a dyeing guide roller is rotatably arranged at the dyeing inlet, a plurality of dyeing nozzles and dyeing cylinders are arranged at the top in the dyeing shell, the dyeing nozzles are connected with the dyeing cylinders, the drying device comprises a drying shell, a drying inlet and a drying outlet are respectively arranged on two sides of the drying shell, a drying guide roller is rotatably arranged at the drying inlet, and a plurality of hot air fans are arranged at the top in the drying shell;
the bottom in the dyeing shell and the bottom in the drying shell are both provided with a waste water barrel, and the bottom of the waste water barrel is provided with a buffer mechanism.
2. An improved dyeing apparatus, according to claim 1, characterized in that: the bottom of the frame is provided with a plurality of universal wheels.
3. An improved dyeing apparatus, according to claim 1, characterized in that: the feeding device comprises a feeding winding drum and a feeding driving mechanism for driving the feeding winding drum to rotate, a connection table is arranged above the feeding winding drum and comprises two feeding rollers arranged at intervals; the discharging device is further provided with a discharging protection frame plate used for shielding the discharging driving mechanism, and the discharging device further comprises a first deviation rectifying system used for rectifying deviation of materials.
4. An improved dyeing apparatus, according to claim 1, characterized in that: the cleaning device comprises a cleaning bracket, a plurality of cleaning shaft rollers and a cleaning driving mechanism for driving the cleaning shaft rollers to rotate; the abutting components are arranged above the cleaning shaft roller and below the cleaning shaft roller and comprise an abutting shaft roller, lifting blocks positioned at two ends of the abutting shaft roller and lifting driving mechanisms positioned at two ends of the abutting shaft roller and used for driving the lifting blocks to move up and down; two ends of the abutting shaft roller are respectively and rotatably connected with the lifting blocks positioned at the two ends of the abutting shaft roller; the cleaning device further comprises a second deviation rectifying system used for rectifying deviation of the material.
5. An improved dyeing apparatus, according to claim 1, characterized in that: the material pulling device comprises a material pulling table, a material pressing table arranged on the material pulling table in a sliding mode and a transmission mechanism used for driving the material pressing table to reciprocate left and right, a sliding block is mounted at the bottom of the material pressing table, the transmission mechanism comprises a transmission motor and a transmission screw rod, and the sliding block is sleeved on the periphery of the transmission screw rod and is in transmission connection with the transmission screw rod;
the pressing table comprises a pressing cavity and a pressing block arranged in the pressing cavity, and the pressing table is provided with a driving cylinder for driving the pressing block to lift up and down; the material pressing block is provided with a sliding column, the sliding column is provided with a limiting block used for limiting the maximum stroke of the material pressing block, and the limiting block is used for being abutted against the material pressing table.
6. An improved dyeing apparatus, according to claim 1, characterized in that: the material receiving device comprises a material receiving winding drum and a material receiving driving mechanism for driving the material receiving winding drum to rotate, and a plurality of material receiving rollers arranged at intervals are arranged above the material receiving winding drum; the material receiving device is also provided with a material receiving protection frame plate for enclosing the material receiving driving mechanism; the material receiving device further comprises a third deviation rectifying system for rectifying deviation of the material.
7. An improved dyeing apparatus, according to claim 1, characterized in that: buffer gear includes flat cushion and lower flat cushion, goes up flat cushion and is provided with the buffer layer down between the flat cushion, be provided with a plurality of compression spring in the buffer layer, compression spring's one end and last flat cushion are connected, and compression spring's the other end and lower flat cushion are connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920169029.0U CN209836549U (en) | 2019-01-30 | 2019-01-30 | Improved dyeing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920169029.0U CN209836549U (en) | 2019-01-30 | 2019-01-30 | Improved dyeing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209836549U true CN209836549U (en) | 2019-12-24 |
Family
ID=68903244
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920169029.0U Active CN209836549U (en) | 2019-01-30 | 2019-01-30 | Improved dyeing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209836549U (en) |
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2019
- 2019-01-30 CN CN201920169029.0U patent/CN209836549U/en active Active
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