CN210132176U - Vertical rotary device for build-up welding of inner holes of workpieces - Google Patents
Vertical rotary device for build-up welding of inner holes of workpieces Download PDFInfo
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- CN210132176U CN210132176U CN201920244160.9U CN201920244160U CN210132176U CN 210132176 U CN210132176 U CN 210132176U CN 201920244160 U CN201920244160 U CN 201920244160U CN 210132176 U CN210132176 U CN 210132176U
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- 238000003466 welding Methods 0.000 title claims abstract description 38
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Abstract
Description
技术领域technical field
本实用新型涉及堆焊技术领域,尤其涉及一种工件里孔堆焊立式旋转装置。The utility model relates to the technical field of surfacing welding, in particular to a vertical rotating device for surfacing an inner hole of a workpiece.
背景技术Background technique
堆焊(英文:overlay welding)作为材料表面改性的一种经济而快速的工艺方法,越来越广泛地应用于各个工业部门零件的制造修复中。为了最有效地发挥堆焊层的作用,希望采用的堆焊方法有较小的母材稀释、较高的熔敷速度和优良的堆焊层性能,即优质、高效、低稀释率的堆焊技术。As an economical and rapid process method for surface modification of materials, overlay welding is more and more widely used in the manufacture and repair of parts in various industrial sectors. In order to play the role of the surfacing layer most effectively, it is hoped that the surfacing method used has less dilution of the base metal, higher deposition rate and excellent performance of the surfacing layer, that is, high-quality, high-efficiency, and low-dilution surfacing welding. technology.
目前在对一些圆环形状的工件进行堆焊焊接时,由于工件是圆环形状,而普通的堆焊机只能横向与纵向的行走,因而用普通堆焊机焊接效率慢,效果不佳。At present, when surfacing and welding some ring-shaped workpieces, because the workpieces are ring-shaped, and ordinary surfacing machines can only travel horizontally and vertically, the welding efficiency of ordinary surfacing welding machines is slow and the effect is not good.
实用新型内容Utility model content
本实用新型的目的是为了解决现有技术中堆焊机只能横向与纵向的行走,因而用普通堆焊机焊接效率慢,效果不佳的问题,而提出的一种工件里孔堆焊立式旋转装置。The purpose of the utility model is to solve the problem that the surfacing machine can only travel horizontally and vertically in the prior art, so the welding efficiency is slow and the effect is not good with the ordinary surfacing machine. type rotating device.
为了实现上述目的,本实用新型采用了如下技术方案:In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions:
一种工件里孔堆焊立式旋转装置,包括底箱,所述底箱的顶部两侧均竖直固定设有支撑板,两个所述支撑板相对的侧面顶部共同固定设有滑杆,所述滑杆的杆壁滑动连接有滑块,所述滑块的上表面通过螺杆与滑杆的杆壁紧固连接,所述螺杆的上端固定设有第一转轮,所述滑块的下表面固定设有电动推杆,所述电动推杆的移动端通过安装座固定设有焊枪,所述底箱的顶部位于两个所述支撑板之间设有旋转板,所述旋转板的下表面中心处固定设有旋转柱,所述底箱的顶部与旋转柱的位置对称处通过通孔固定套接有第一滚动轴承,所述旋转柱的下端通过滚动轴承与底箱的顶部转动连接,所述底箱的内部水平固定设有固定板,所述固定板的上表面中心处固定设有电机,所述电机的输出端固定设有转轴,所述转轴的上端与旋转柱的下端固定连接,所述旋转板的上表面设有夹紧机构。The utility model relates to a vertical rotating device for surfacing welding of a workpiece inner hole, which comprises a bottom box, support plates are vertically fixed on both sides of the top of the bottom box, and sliding rods are fixed together on the tops of the opposite sides of the two support plates. A sliding block is slidably connected to the rod wall of the sliding rod, the upper surface of the sliding rod is fastened to the rod wall of the sliding rod through a screw rod, the upper end of the screw rod is fixedly provided with a first runner, and the upper surface of the sliding rod is fixed with a first runner. The lower surface is fixed with an electric push rod, the moving end of the electric push rod is fixed with a welding torch through the mounting seat, and the top of the bottom box is located between the two support plates with a rotating plate, and the rotating plate is A rotating column is fixed at the center of the lower surface, a first rolling bearing is fixedly sleeved through a through hole at the symmetrical position of the top of the bottom box and the rotating column, and the lower end of the rotating column is rotatably connected with the top of the bottom box through the rolling bearing, A fixing plate is fixed horizontally inside the bottom box, a motor is fixed at the center of the upper surface of the fixing plate, a rotating shaft is fixed at the output end of the motor, and the upper end of the rotating shaft is fixedly connected with the lower end of the rotating column , the upper surface of the rotating plate is provided with a clamping mechanism.
优选的,所述夹紧机构包括横向开设有在旋转板上表面的条形槽,所述条形槽的内部横向转动连接有双向螺杆,所述双向螺杆的一端贯穿至旋转板外部并固定设有第二转轮,所述条形槽的内部对称滑动连接有两个移动块,两个所述移动块的侧壁分别通过第一螺纹孔和第二螺纹孔与双向螺杆的杆壁两侧螺纹连接,两个所述移动块远离条形槽槽底处的一侧均固定设有顶块。Preferably, the clamping mechanism includes a bar-shaped groove transversely formed on the upper surface of the rotating plate, the interior of the bar-shaped groove is laterally connected with a bidirectional screw, and one end of the bidirectional screw penetrates to the outside of the rotary plate and is fixedly arranged. There is a second runner, and two moving blocks are slidably connected to the inside of the bar-shaped groove. threaded connection, a top block is fixed on one side of the two moving blocks away from the bottom of the strip groove.
优选的,所述条形槽的两侧均固定设有第二滚动轴承,所述双向螺杆的两端均通过第二滚动轴承分别与条形槽的两侧转动连接。Preferably, second rolling bearings are fixed on both sides of the bar-shaped groove, and both ends of the bidirectional screw are rotatably connected to both sides of the bar-shaped groove through the second rolling bearings, respectively.
优选的,所述底箱的顶部以旋转柱为中心环绕固定设有多个均匀分布的支撑杆,多个所述支撑杆的上端均固定设有万向滚珠,多个所述万向滚珠均与旋转板的下表面滚动设置。Preferably, a plurality of evenly distributed support rods are fixed around the top of the bottom box with the rotating column as the center, and universal balls are fixed on the upper ends of the plurality of support rods, and the plurality of universal balls are Scroll setting with the lower surface of the rotating plate.
优选的,所述滑杆的为方形杆,所述滑块的侧壁通过方形滑孔与滑杆的杆壁滑动连接。Preferably, the sliding rod is a square rod, and the side wall of the sliding block is slidably connected to the rod wall of the sliding rod through a square sliding hole.
优选的,所述底箱的底部四角处均固定设有水平调节脚。Preferably, four corners of the bottom of the bottom box are fixedly provided with leveling feet.
与现有技术相比,本实用新型提供了一种工件里孔堆焊立式旋转装置,具备以下有益效果:Compared with the prior art, the utility model provides a vertical rotating device for surfacing welding of a workpiece inner hole, which has the following beneficial effects:
1、该工件里孔堆焊立式旋转装置,通过设置在旋转板上的双向螺杆,通过第二转轮能够使得双向螺杆旋转,双向螺杆能够使得两个移动块相对远离移动,从而能够使得两个顶块相对远离并与圆形工件的内侧壁相顶,进而能够将圆形工件固定在旋转板的表面,通过设置在滑块下端的电动推杆,能够将焊枪伸入圆形工件的内部,通过滑块在滑杆上滑动,能够调节焊枪与圆形工件的内侧壁接触,通过设置在滑块上的螺杆,拧动螺杆能够将滑块与滑杆之间进行固定。1. The inner hole surfacing vertical rotating device of the workpiece can rotate the two-way screw through the two-way screw set on the rotating plate and the second runner, and the two-way screw can make the two moving blocks move relatively far away, so that the two The top blocks are relatively far away and abut against the inner side wall of the circular workpiece, so that the circular workpiece can be fixed on the surface of the rotating plate, and the welding torch can be extended into the interior of the circular workpiece through the electric push rod set at the lower end of the slider. , By sliding the slider on the sliding rod, the contact between the welding torch and the inner side wall of the circular workpiece can be adjusted, and the sliding rod and the sliding rod can be fixed by twisting the screw rod arranged on the sliding block.
2、该工件里孔堆焊立式旋转装置,通过设置在固定板上的电机,电机转动能够带动转轴和旋转柱转动,从而能够带动旋转板上的圆形工件旋转,进而能够快速完成圆形工件里孔的堆焊,提高了工件的焊接效率。2. The vertical rotating device for surfacing welding on the inner hole of the workpiece, through the motor set on the fixed plate, the rotation of the motor can drive the rotating shaft and the rotating column to rotate, thus can drive the circular workpiece on the rotating plate to rotate, and then can quickly complete the circular The surfacing of the inner hole of the workpiece improves the welding efficiency of the workpiece.
该装置中未涉及部分均与现有技术相同或可采用现有技术加以实现,本实用新型能够快速完成工件里孔的堆焊,提高了工件的焊接效率。The parts not involved in the device are the same as the prior art or can be realized by adopting the prior art, the utility model can quickly complete the surfacing welding of the inner hole of the workpiece and improve the welding efficiency of the workpiece.
附图说明Description of drawings
图1为本实用新型提出的一种工件里孔堆焊立式旋转装置的结构示意图;Fig. 1 is the structural representation of a kind of workpiece inner hole surfacing vertical rotating device proposed by the utility model;
图2为图1中旋转表面俯视的结构示意图。FIG. 2 is a schematic structural diagram of the rotating surface in FIG. 1 in a top view.
图中:1底箱、2支撑板、3滑杆、4滑块、5螺杆、6第一转轮、7电动推杆、8焊枪、9旋转板、10旋转柱、11固定板、12电机、13转轴、14万向滚珠、15双向螺杆、16第二转轮、17移动块、18顶块、19支撑杆。In the picture: 1 bottom box, 2 support plate, 3 sliding rod, 4 sliding block, 5 screw rod, 6 first runner, 7 electric push rod, 8 welding torch, 9 rotating plate, 10 rotating column, 11 fixed plate, 12 motor , 13 shafts, 14 universal balls, 15 two-way screws, 16 second wheels, 17 moving blocks, 18 top blocks, and 19 support rods.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example.
在本实用新型的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inside", The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation , are constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present invention.
参照图1-2,一种工件里孔堆焊立式旋转装置,包括底箱1,底箱1的顶部两侧均竖直固定设有支撑板2,两个支撑板2相对的侧面顶部共同固定设有滑杆3,滑杆3的杆壁滑动连接有滑块4,滑杆3的为方形杆,滑块4的侧壁通过方形滑孔与滑杆3的杆壁滑动连接,滑块4的上表面通过螺杆5与滑杆3的杆壁紧固连接,螺杆5的上端固定设有第一转轮6,滑块4的下表面固定设有电动推杆7,电动推杆7的移动端通过安装座固定设有焊枪8,底箱1的顶部位于两个支撑板2之间设有旋转板9,旋转板9的下表面中心处固定设有旋转柱10,底箱1的顶部与旋转柱10的位置对称处通过通孔固定套接有第一滚动轴承,旋转柱10的下端通过滚动轴承与底箱1的顶部转动连接,底箱1的内部水平固定设有固定板11,固定板11的上表面中心处固定设有电机12,电动推杆7和电机12均通过控制开关与外部电源电性连接,电机12的输出端固定设有转轴13,转轴13的上端与旋转柱10的下端固定连接,旋转板9的上表面设有夹紧机构。Referring to Fig. 1-2, a vertical rotating device for surfacing welding in a workpiece includes a
夹紧机构包括横向开设有在旋转板9上表面的条形槽,条形槽的内部横向转动连接有双向螺杆15,条形槽的两侧均固定设有第二滚动轴承,双向螺杆15的两端均通过第二滚动轴承分别与条形槽的两侧转动连接,双向螺杆15的一端贯穿至旋转板9外部并固定设有第二转轮16,条形槽的内部对称滑动连接有两个移动块17,两个移动块17的侧壁分别通过第一螺纹孔和第二螺纹孔与双向螺杆15的杆壁两侧螺纹连接,两个移动块17远离条形槽槽底处的一侧均固定设有顶块18。The clamping mechanism includes a bar-shaped groove transversely opened on the upper surface of the
底箱1的顶部以旋转柱10为中心环绕固定设有多个均匀分布的支撑杆19,多个支撑杆19的上端均固定设有万向滚珠14,多个万向滚珠14均与旋转板9的下表面滚动设置,能够增加旋转板9旋转的稳定性,从而提高工件的焊接效果,底箱1的底部四角处均固定设有水平调节脚。A plurality of evenly distributed support rods 19 are fixed around the top of the
本实用新型中,使用时,通过第二转轮16能够使得双向螺杆15旋转,双向螺杆15能够使得两个移动块17相对远离移动,从而能够使得两个顶块18相对远离并与圆形工件的里孔侧壁相顶,进而能够将圆形工件固定在旋转板9的表面,通过设置在滑块4下端的电动推杆7,能够将焊枪8伸入圆形工件的内部,通过滑块4在滑杆3上滑动,能够调节焊枪8与圆形工件的内侧壁接触,通过设置在滑块上的螺杆5,拧动螺杆5能够将滑块4与滑杆3之间进行固定,从而完成了焊枪8与工件里孔之间的定位,电机12转动能够带动转轴13和旋转柱10转动,从而能够带动旋转板9上的圆形工件旋转,进而能够快速完成工件里孔的堆焊,提高了工件的焊接效率。In the present invention, during use, the two-
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,都应涵盖在本实用新型的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. Equivalent replacement or modification of the new technical solution and its utility model concept shall be included within the protection scope of the present utility model.
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