CN210121788U - Cooling dust collection device with magnetic roller paper bag filtering function - Google Patents

Cooling dust collection device with magnetic roller paper bag filtering function Download PDF

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Publication number
CN210121788U
CN210121788U CN201920727767.2U CN201920727767U CN210121788U CN 210121788 U CN210121788 U CN 210121788U CN 201920727767 U CN201920727767 U CN 201920727767U CN 210121788 U CN210121788 U CN 210121788U
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dust
cooling
dust collection
box
collection box
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CN201920727767.2U
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Chinese (zh)
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赵大魏
唐煜欣
戚勇斌
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Weihai Huadong Automation Co Ltd
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Weihai Huadong Automation Co Ltd
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  • Auxiliary Devices For Machine Tools (AREA)

Abstract

The utility model relates to a take filterable cooling dust extraction of magnetic roll container bag, it has solved current cooling water solution filtration mode and can't satisfy the machined part cooling lubrication requirement of precision machine tool, influence the technical problem of processing work piece surface quality, it includes filth case, dust extraction, magnetic separator, container bag filter, electric box and water pump, dust extraction includes cooling dust extraction case, motor, dust catcher casing, dust absorption interface, dust catcher casing is connected with the top of cooling dust extraction case, be equipped with the dust catcher fan in the dust catcher casing, the dust catcher fan is connected with the motor, it has the sunshade to connect in the cooling dust extraction case, the dust catcher casing is equipped with entry and export, entry and cooling dust extraction incasement intercommunication, be equipped with the dust collection box in the cooling dust extraction case, the dust absorption interface is connected with the dust collection box; the paper bag filter is connected with the top of a cooling dust suction box of the dust suction device; the water outlet of the magnetic separator is positioned above the paper bag filter. The utility model discloses extensively be used for the lathe field.

Description

Cooling dust collection device with magnetic roller paper bag filtering function
Technical Field
The utility model relates to a lathe technical field particularly, relates to a take filterable cooling dust extraction of magnetic roll container bag.
Background
The cooling system that current lathe used generally utilizes aqueous solution as cooling filter medium, makes after the processing work piece contain powdered impurity coolant liquid, generally only through funnel deposit or filter screen filtration, in the water tank is introduced to through the wet return at last, will often wash the accumulational impurity of water tank to it is troublesome to wash. The water solution recycling requirement of some high-precision machine tool processing workpieces is higher, and the deep filtration of the water solution is needed to meet the requirements of the processing workpieces. When the workpiece needs to be dry-ground, the single dust suction device is adopted to suck dust for the workpiece and is placed around a machine tool, so that the occupied area is large, and the workpiece is not attractive. The existing cooling water solution filtering mode can not meet the cooling and lubricating requirements of a machined part of a precision machine tool, and the surface quality of the machined part is influenced.
Disclosure of Invention
The utility model discloses exactly for solve the unable machined part cooling lubrication requirement that satisfies precision machine tool of current cooling water solution filtration mode, influence the technical problem of processing work piece surface quality, it is effectual to provide a cooling water solution impurity separation, improves the filterable cooling dust extraction of band roller container bag of processing work piece surface quality.
The utility model provides a cooling dust collector with magnetic roller paper bag filtration, which comprises a dirt box, a dust collector, a magnetic separator, a paper bag filter, an electric box and a water pump;
the dust collection device comprises a cooling dust collection box, a motor, a dust collector shell, a dust collector fan, a dust collection interface and a dust collection box, wherein the dust collector shell is connected with the top of the cooling dust collection box; the cooling dust collection box is internally connected with a shading plate, the dust collector shell is provided with an inlet and an outlet, the inlet of the dust collector shell is communicated with the inner cavity of the cooling dust collection box, and the outlet of the dust collector shell is positioned outside the cooling dust collection box; the dust collection box is connected with the inner cavity of the cooling dust collection box, and the dust collection interface is connected with the dust collection box; the water pump is connected to the top of the cooling dust collection box;
the paper bag filter comprises a base, a chain net, a speed reducer, a driven wheel, filter paper and a driving wheel, wherein the speed reducer is connected with the base; the base is connected with the top of a cooling dust suction box of the dust suction device;
the magnetic separator comprises a box body, the box body is provided with a water outlet and a water inlet, the box body of the magnetic separator is connected with the base, and the water outlet of the magnetic separator is positioned above the chain net.
Preferably, the dust suction device further comprises a liquid level controller, and a floater is arranged in the cooling dust suction box.
Preferably, a rubber pad is arranged between the dust collector shell and the cooling dust collection box, and the bottom of the cooling dust collection box is connected with an oil plug.
Preferably, the side surface of the machine base is provided with a leakage groove.
Preferably, the magnetic separator comprises a box body, a chain wheel, a rotary driving device and a scraper plate, the box body is provided with a water outlet and a water inlet, the magnetic roller is arranged in an inner cavity of the box body and is rotationally connected with the box body, the rotary driving device is connected with the magnetic roller through a transmission mechanism, and the box body is connected with a compression roller for extruding the magnetic roller; the scraper is connected with the box body and is close to the press roll.
The beneficial effects of the utility model are that, degree of automation is high, and convenient operation has multiple filtration, separation mode, compact structure, and water-soluble impurity liquid separation and dust absorption are effectual, and long service life is energy-concerving and environment-protective, satisfies high-accuracy processing demand completely. The problem that the water solution for processing the workpiece by the precision grinding machine is difficult to filter deeply is effectively solved, and the pure water solution which can be recycled is provided for various grinding machines.
Further features of the invention will be apparent from the description of the embodiments which follows.
Drawings
FIG. 1 is a schematic view of the assembly of a cooling vacuum cleaner with a roll paper bag filter;
FIG. 2 is a top view of the structure shown in FIG. 1;
FIG. 3 is a schematic diagram of a magnetic separator;
FIG. 4 is a left side view of the structure shown in FIG. 3;
fig. 5 is a schematic view of the structure of the dust suction apparatus.
The symbols in the drawings illustrate that:
1. the dust collector comprises a dust box, a cooling dust suction box, a leakage groove, a magnetic separator, a base, a machine seat, an electric box, a liquid level controller, a floater, a chain net, a speed reducer, a driven wheel, a filter paper, a driving wheel, a water pump, a dust collector, a chain wheel, a speed reducer, a motor, a water outlet, a water inlet, a box body, a magnetic roller, a compression roller speed regulating nut, a scraper, a motor, a dust collector shell, a fan, a rubber pad, a fan gland, a fan 31, a shield plate, an oil plug, a motor cover plate, a dust suction interface, a support plate and a dust collection box, wherein the dust collection box comprises 2, 3, a leakage groove, 4, a magnetic separator, 5, a machine seat, 6, an electric box, 7, a liquid level.
Detailed Description
The present invention will be described in further detail with reference to the following detailed description of the preferred embodiments with reference to the accompanying drawings.
As shown in figures 1 and 2, the cooling dust collector with the magnetic roller paper bag filter comprises a dirt box 1, a dust collector 15, a magnetic separator 4, a paper bag filter, an electric box 6 and a water pump 14,
as shown in fig. 3 and 4, the specific structure of the magnetic separator 4 may include a box 21, a sprocket 16, a speed reducer 17, a motor 18, a pressure roller 23, a pressure roller speed regulating nut 24, and a scraper 25, wherein the box 21 is provided with a water outlet 19 and a water inlet 20, the magnetic roller 22 is disposed in an inner cavity of the box 21, the magnetic roller 22 is rotatably connected with the box 21, the speed reducer 17 is connected with an output shaft of the motor 18 (the speed reducer 17 and the motor 18 constitute a rotation driving device), the sprocket 16 is connected with the speed reducer 17, the end of the magnetic roller 22 is connected with the sprocket, the sprocket at the end of the magnetic roller 22 is connected with the sprocket 16 through a chain, and in short, the; the scraper 25 is connected with the box body 21, the scraper 25 is close to the compression roller 23, and the scraper 25 is used for scraping the iron chips adsorbed on the magnetic roller 22; the press roller speed regulating nut 24 and the press roller 23 are supported at two ends of the box body 21 through bolts, and the press roller 23 and the magnetic roller 22 are properly adjusted in tightness and are used for extruding moisture in the iron chips. The magnetic separator 4 can effectively remove the solid particles which can be magnetized in the liquid, and suck the iron filings out of the cooling liquid, so that the cooling liquid is kept clean. The iron glue ball in the cooling liquid is sucked out by the magnetic roller 22 of the magnetic separator 4, so that the grinding wheel dressing frequency can be reduced, the surface quality of a workpiece is improved, and the labor intensity of workers is reduced.
The paper bag filter comprises a base 5, a chain net 9, a speed reducer 10, a driven wheel 11, filter paper 12 and a driving wheel 13, wherein the speed reducer 10 is installed on the base 5, the chain net 9 is connected with the base 5 through the driven wheel 11 and the driving wheel 13, an output shaft of the speed reducer 10 is connected with the driving wheel 13, and a leakage groove 3 is formed in the side surface of the base 5; the filter paper 12 is arranged on the base 5 through a bracket; the filter paper 12 is laid on the chain net 9, and as the chain net 9 is rotated in a circulating manner, the filter paper 12 moves toward the filth case 1 and finally drops into the filth case 1. The box 21 of the magnetic separator 4 is connected with the base 5, and the water outlet 19 is positioned above the chain net 9. The base 5 is mounted on top of the cooling suction box 2 of the suction device 15.
The cooling liquid output from the water outlet 19 of the magnetic separator 4 flows downwards to pass through the filter paper 12 and the chain net 9 to enter the cooling dust suction box 2, the filter paper 12 can perform secondary filtration on impurities which cannot be separated by the magnetic separator 4, the impurities after the secondary filtration are automatically led into the dirt box 1 regularly, the consumption of the filter paper is kept to be minimum, the whole process is continuous and automatic, the filtered solution can improve the quality of a processed surface, the service life of a grinding wheel and the solution is prolonged, the environmental pollution caused by waste solution is reduced, and the waste solution can be recycled. When the device is used, the liquid level controller 7 and the floater 8 are in a normal state, and after the host is powered on, the indicator lamp of the electric box is lightened to display electricity, so that the device can work normally.
As shown in fig. 5, the dust suction device 15 includes a cooling dust box 2, a motor 26, a dust collector housing 27, a dust collector fan 28, a rubber pad 29, a fan gland 30, a shield 31, an oil plug 32, a motor cover plate 33, a dust collection interface 34, a support plate 35, a dust collection box 36, and a liquid level controller 7, the dust collector housing 27 is connected to the top of the cooling dust box 2, the rubber pad 29 is disposed between the dust collector housing 27 and the cooling dust box 2, the motor 26 is mounted on the dust collector housing 27, the dust collector fan 28 is connected to an output shaft of the motor 26, the fan gland 30 is connected to an end of the output shaft of the motor 26, the fan gland 30 positions the dust collector fan 28, and the dust collector fan 28 is disposed in the dust collector housing 27; a shielding plate 31 is connected in the cooling dust suction box 2, and the shielding plate 31 plays a role in protecting the dust suction fan. The dust collector shell 27 is provided with an inlet and an outlet, the inlet of the dust collector shell 27 is communicated with the inner cavity of the cooling dust box 2, and the outlet of the dust collector shell 27 is positioned outside the cooling dust box 2. The bottom of the cooling dust collection box 2 is connected with an oil plug 32; a motor cover 33 is mounted on the top of the housing 27 for securing the motor 26. The dust collection box 36 is communicated with the interior of the cooling dust collection box 2, the dust collection connector 34 is communicated with the interior of the dust collection box 36, and the supporting plate 35 is connected with the dust collection box 36, so that impurities can be conveniently cleaned. The clean liquid in the cooling dust collection box 2 is conveyed to the main machine by a water pump 14. A floater 8 is arranged in the cooling dust suction box 2. The vacuum cleaner fan 28 is driven by the motor 26 to make the dust-containing air continuously enter the cooling dust box 2 through the dust collection interface 34 and the dust box 36 to be purified, and then the purified air is discharged from the outlet of the vacuum cleaner casing 27 at a high speed and escapes into the room to form a high pressure difference with the outside, thereby playing a role in cooling the motor 26 and purifying the air.
A water pump 14 is installed at the top of the cooling suction box 2. An electric box 6 is arranged on the side surface of the cooling dust suction box 2, and the electric box 6 is used for controlling the work of each power utilization unit.
The cooling dust collection box 2 is placed at a designated position of a machine tool and well set, sufficient solution is added, and the liquid level controller 7 and the floater 8 are in a normal state. After the power indicator lamp on the electric box 6 is lighted, the electric box can work after displaying electricity. The operation panel of the machine tool can select a wet grinding mode and a dry grinding mode, when the machine tool needs to wet grind workpieces, the wet grinding mode is started, the water pump 14 is started to carry out cooling liquid cooling, the cooling liquid containing magnetic impurities flows back, the cooling liquid enters the magnetic separator 4 through the water inlet 20 to separate the cooling liquid from the impurities, then other impurities which do not absorb magnetism are filtered through the paper tape filter, the impurities are automatically introduced into the sewage tank 1 periodically, the consumption of filter paper is kept to be minimum, the whole process is continuous and automatic, and the impurities can be recycled. When the machine tool needs to dry grind a workpiece, a dry grinding mode is started, the motor 26 is started, the fan 28 is driven by the motor 26, dust-containing air is continuously supplemented into the cooling dust absorption water tank 2, and the purified air is discharged at a high speed and escapes into a room to form a high pressure difference with the outside, so that the functions of cooling the motor 26 and purifying the air are achieved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the present invention, as various modifications and variations will be apparent to those skilled in the art.

Claims (5)

1. A cooling dust collector with magnetic roller paper bag filtration is characterized by comprising a dirt box, a dust collector, a magnetic separator, a paper bag filter, an electric box and a water pump;
the dust collection device comprises a cooling dust collection box, a motor, a dust collector shell, a dust collector fan, a dust collection interface and a dust collection box, wherein the dust collector shell is connected with the top of the cooling dust collection box; the cooling dust collection box is internally connected with a shading plate, the dust collector shell is provided with an inlet and an outlet, the inlet of the dust collector shell is communicated with the inner cavity of the cooling dust collection box, and the outlet of the dust collector shell is positioned outside the cooling dust collection box; the dust collection box is connected with the inner cavity of the cooling dust collection box, and the dust collection interface is connected with the dust collection box; the water pump is connected to the top of the cooling dust collection box;
the paper bag filter comprises a base, a chain net, a speed reducer, a driven wheel, filter paper and a driving wheel, wherein the speed reducer is connected with the base, the chain net is connected with the base through the driven wheel and the driving wheel, an output shaft of the speed reducer is connected with the driving wheel, and the filter paper is connected with the base through a support; the machine base is connected with the top of a cooling dust suction box of the dust suction device;
the magnetic separator comprises a box body, the box body is provided with a water outlet and a water inlet, the box body of the magnetic separator is connected with the base, and the water outlet of the magnetic separator is positioned above the chain net.
2. The cooling and dust-collecting device with the magnetic roller paper bag filter function according to claim 1, further comprising a liquid level controller, wherein a float is arranged in the cooling and dust-collecting box.
3. The cooling and dust collection device with the magnetic roller paper bag filter function as claimed in claim 2, wherein a rubber pad is arranged between the dust collector shell and the cooling and dust collection box, and an oil plug is connected to the bottom of the cooling and dust collection box.
4. The cooling and dust-collecting device with the magnet roller paper bag filter according to claim 1, characterized in that the side of the machine base is provided with a leakage groove.
5. The cooling and dust collection device with the magnetic roller paper bag filter function according to claim 1, wherein the magnetic separator comprises a box body, a chain wheel, a rotary driving device and a scraper, the box body is provided with a water outlet and a water inlet, the magnetic roller is arranged in an inner cavity of the box body, the magnetic roller is rotationally connected with the box body, the rotary driving device is connected with the magnetic roller through a transmission mechanism, and a compression roller for extruding the magnetic roller is connected onto the box body; the scraper is connected with the box body and is close to the press roll.
CN201920727767.2U 2019-05-21 2019-05-21 Cooling dust collection device with magnetic roller paper bag filtering function Active CN210121788U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201920727767.2U CN210121788U (en) 2019-05-21 2019-05-21 Cooling dust collection device with magnetic roller paper bag filtering function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201920727767.2U CN210121788U (en) 2019-05-21 2019-05-21 Cooling dust collection device with magnetic roller paper bag filtering function

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CN210121788U true CN210121788U (en) 2020-03-03

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111451528A (en) * 2020-03-25 2020-07-28 宁波米诺机床有限公司 Small-size numerical control lathe of horizontal gang tool of oblique body

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111451528A (en) * 2020-03-25 2020-07-28 宁波米诺机床有限公司 Small-size numerical control lathe of horizontal gang tool of oblique body

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