CN210118325U - Lead screw lifting type filter element shaping device - Google Patents
Lead screw lifting type filter element shaping device Download PDFInfo
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- CN210118325U CN210118325U CN201920612025.5U CN201920612025U CN210118325U CN 210118325 U CN210118325 U CN 210118325U CN 201920612025 U CN201920612025 U CN 201920612025U CN 210118325 U CN210118325 U CN 210118325U
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- filter element
- lead screw
- lifting
- end cover
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Abstract
The utility model relates to the technical field of machinery. The lead screw lifting type filter element shaping device comprises a rack and is characterized by further comprising three groups of lead screw lifting mechanisms which are arranged from left to right, wherein each lead screw lifting mechanism comprises a support, a motor, a lead screw, a lifting slide block and two guide shafts which are arranged left and right; the front ends of lifting slide blocks of the three groups of lead screw lifting mechanisms are detachably connected with a supporting special-shaped pressing plate, a row of detachable filter element end cover fixing seats arranged from left to right are connected below the supporting pressing plate, and the filter element end cover fixing seats are provided with inserting ports with downward openings for inserting filter element end covers; a row of filter element interface fixing seats which are arranged from left to right are arranged on the rack through bolts, and the filter element interface fixing seats are provided with sockets which are upwards opened and used for being inserted with filter element interfaces; filter core interface fixing base and filter core end cover fixing base one-to-one, and relative setting from top to bottom. The motion stroke of lead screw elevating system is long, can be applicable to the filter core of different longitudinal length, but the commonality is high.
Description
Technical Field
The utility model relates to the technical field of machinery, concretely relates to filter core plastic equipment.
Background
With the improvement of living standard of people, the quality of life is more and more concerned. Therefore, the filtration of substances is also gradually gaining wide attention, and the filter plays an important role in protection; and the filter element is an important part of the filter.
At present, the filter core generally comprises filter core interface, filter segment (filter media), filter core end cover triplex, and it is main to be manual sticky connection mode between them, consequently can appear following several problems: 1. due to uneven manual gluing stress, the filter element connector and the filter element end cover are possibly not parallel and rebound; 2. because of the pure manual operation, the low working efficiency can not meet the requirement of the modern production for high efficiency. Therefore, an adhesive apparatus is needed to solve the above problems.
SUMMERY OF THE UTILITY MODEL
Problem to prior art existence, the utility model provides a lead screw over-and-under type filter core shaping device to solve above-mentioned at least one technical problem.
The technical scheme of the utility model is that: the lead screw lifting type filter element shaping device comprises a rack and is characterized by further comprising three groups of lead screw lifting mechanisms which are arranged from left to right, wherein each lead screw lifting mechanism comprises a support, a motor, a lead screw, a lifting slide block and two guide shafts which are arranged left and right;
the bracket is arranged on the rack, the motor is arranged at the top end of the bracket, a power output shaft of the motor is in transmission connection with the lead screw through a coupler, the lead screw is matched with the lifting slide block, and the lifting slide block is also provided with two guide holes which are bilaterally symmetrical and are used for being in sliding connection with the guide shaft;
the front ends of lifting slide blocks of the three groups of lead screw lifting mechanisms are detachably connected with a supporting special-shaped pressing plate, a row of detachable filter element end cover fixing seats are arranged from left to right below the supporting special-shaped pressing plate, and the filter element end cover fixing seats are provided with inserting ports with downward openings for inserting filter element end covers;
a row of filter element interface fixing seats arranged from left to right are mounted on the rack through bolts, and the filter element interface fixing seats are provided with sockets with upward openings for inserting filter element interfaces;
the filter element interface fixing seat and the filter element end cover fixing seat correspond to each other and are arranged oppositely from top to bottom.
Has the advantages that: through the pushing down of lead screw elevating system drive end cover fixing base, and then can give the filter core certain pressure, plastic effect when guaranteeing filter core end cover, filter media and the filter core interface three of filter core, guarantee that filter core end cover and filter core interface keep the parallel state. The screw rod lifting mechanism is selected as a power mechanism for driving the filter element end cover fixing seat to press down, so that the filter element end cover fixing seat moves stably and the noise is low. Synchronous shaping of a plurality of filter elements can be realized. In addition, lead screw elevating system's motion stroke is long, can be applicable to the filter core of different axial length, but the commonality is high.
Can dismantle the connection through filter core end cover fixing base to and be convenient for change according to the filter core interface and the end cover of different structures through filter core interface fixing base.
Any one lifting mechanism of the three groups of screw rod lifting mechanisms is provided with two groups of detachable sensors, and the two groups of sensors are respectively used for detecting that the motor drives the lifting slide block to lift to the highest position and the lowest position;
and the lead screw lifting mechanism provided with the sensor is also provided with scale marks parallel to the axis of the lead screw, and the scale marks are arranged adjacent to the sensor.
The scale mark is used for accurate control to compress tightly the filter core distance. Through the scale mark, be convenient for give the signal of sensor mounting height, be convenient for be applicable to the installation of pushing down of filter core of different axial height. The heights of the two groups of sensors are adjusted according to the filter elements with different axial heights, and then the highest position and the lowest position in the lifting process of the special-shaped pressing plate are supported to be adjusted.
Further preferably, the two groups of sensors are respectively a first sensor for detecting that the motor drives the lifting slider to move up and down to the highest position and a second sensor for detecting that the motor drives the lifting slider to move up and down to the lowest position. Two sets of sensors all connect a PLC controller, and the motor of three group's lead screw elevating system of PLC controller control connection. The PLC controller is also connected with a starting switch for triggering the motor to rotate. The PLC controller is connected with a timer. After the starting switch is started, the motor rotates to drive the supporting special-shaped pressing plate to press downwards, and when the second sensor senses the supporting special-shaped pressing plate, the PLC controls the motor to stop moving. And starting timing, after the time is set, controlling the motor to rotate reversely by the PLC, supporting the special-shaped pressing plate to move upwards, and controlling the motor to stop rotating by the PLC after the first sensor senses the supporting special-shaped pressing plate.
Further preferably, the sensor is a correlation infrared sensor, and the correlation infrared sensor includes an infrared light emitting device and an infrared light receiving device which are oppositely arranged;
the infrared light-emitting device and the infrared receiving device are arranged at the left end and the right end of the screw rod lifting mechanism.
Further preferably, the infrared light emitting device and the infrared receiving device are both mounted at the left end and the right end of a sliding part, the left end and the right end of the sliding part are provided with U-shaped clamping grooves, and the U-shaped clamping grooves are connected with the bracket of the screw rod lifting mechanism in a sliding manner;
the infrared light-emitting device and the infrared receiving device are positioned in front of the U-shaped clamping groove.
The alignment of the infrared light-emitting device and the infrared receiving device is convenient to ensure.
Further preferably, the sliding part is provided with a mounting hole for passing a bolt;
the sensor and the screw rod lifting mechanism are fixedly installed through the U-shaped clamping groove of the sliding part and a bolt penetrating through the installation hole.
The bolt is screwed up to support the fixed form of the bracket of the screw rod lifting mechanism, so that the sensor can be conveniently fixed at different height positions.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is a front view of the present invention;
FIG. 3 is a schematic view of the filter cartridge of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3;
fig. 5 is a schematic structural view of the sliding component of the present invention;
fig. 6 is a schematic structural diagram of the filter element of the present invention.
In the figure: 1 is the frame, 2 is filter core interface fixing base, 3 is filter core end cover fixing base, 4 is lead screw elevating system, 5 is the scale mark, 6 is the sensor, 7 is for supporting special-shaped clamp plate, 8 is the sliding part, 9 is the filter core, 41 is the support, 42 is the motor, 43 is the lead screw, 44 is the lift slider, 45 is the guiding axle, 61 is infrared ray emitter, 62 is infrared ray receiving arrangement, 81 is the U-shaped draw-in groove, 91 is the filter core end cover, 92 is the filter media, 93 is the filter core interface.
Detailed Description
The present invention will be further described with reference to the accompanying drawings.
Referring to fig. 1 to 5, the lead screw lifting type filter element shaping device comprises a frame 1 and three groups of lead screw lifting mechanisms 4 arranged from left to right, wherein each lead screw lifting mechanism 4 comprises a bracket 41, a motor 42, a lead screw 43 and a lifting slide block 44, and two guide shafts 45 are arranged left and right; the bracket 41 is arranged on the frame 1, the motor 42 is arranged at the top end of the bracket 41, a power output shaft of the motor 42 is in transmission connection with a screw rod 43 through a coupler, the screw rod 43 is matched with a lifting slide block 44, and two guide holes which are bilaterally symmetrical and are used for being in sliding connection with a guide shaft are further formed in the lifting slide block 44; the front ends of lifting slide blocks 44 of the three groups of screw rod lifting mechanisms 4 are detachably connected with a supporting special-shaped pressing plate 7, a row of detachable filter element end cover fixing seats 3 which are arranged from left to right are connected below the supporting special-shaped pressing plate 7, and the filter element end cover fixing seats 3 are provided with inserting ports which are downward opened and used for inserting filter element end covers; a row of filter element interface fixing seats 2 which are arranged from left to right are arranged on the frame 1 through bolts, and the filter element interface fixing seats 2 are provided with inserting ports which are upwards opened and used for inserting filter element interfaces; filter core interface fixing base 2 and filter core end cover fixing base 3 one-to-one, and relative setting from top to bottom.
The supporting special-shaped pressing plate comprises a horizontal plate and a vertical plate, the horizontal plate is horizontally arranged, the vertical plate is vertically arranged, the horizontal plate and the vertical plate are connected through a reinforcing plate, and the filter element end cover fixing seat is detachably installed on the horizontal plate through a bolt. The riser is connected to the front end of the lifting slider 44 by a bolt.
Any one lifting mechanism 41 in the three groups of screw rod lifting mechanisms 4 is provided with two groups of detachable sensors 6, and the two groups of sensors 6 are respectively used for detecting that a motor 42 drives the supporting special-shaped pressing plate 7 to lift to the highest position and the lowest position; the lifting mechanism 41 provided with the sensor 6 is also provided with scale marks parallel to the axis of the screw shaft, and the scale marks are arranged adjacent to the sensor 6. Through the scale mark, be convenient for give the signal of sensor 6 mounting height, be convenient for not pushing down the installation of the filter core of axial height. According to the filter cores with different axial heights, the heights of the two groups of sensors 6 are adjusted, and then the highest position and the lowest position for supporting the lifting of the special-shaped pressing plate 7 are adjusted.
The two groups of sensors 6 are respectively a first sensor for detecting that the motor 42 drives the lifting slider 44 to move up and down to the highest position and a second sensor for detecting that the motor 42 drives the lifting slider 44 to move up and down to the lowest position.
The sensor 6 is a correlation infrared sensor including an infrared light emitting device 61 and an infrared light receiving device 62 which are provided to face each other; the infrared light emitting device 61 and the infrared light receiving device 62 are attached to both left and right ends of the elevating mechanism. The infrared light emitting device 61 and the infrared receiving device 62 are mounted on the left and right ends of a sliding component 8; the left end and the right end of the sliding part 8 are provided with U-shaped clamping grooves 81, and the U-shaped clamping grooves 81 are connected with a bracket of the lifting mechanism in a sliding manner; the infrared light emitting device and the infrared receiving device are located in front of the U-shaped slot 81. The alignment of the infrared light emitting device 61 and the infrared light receiving device 62 is ensured. The sliding part is provided with a mounting hole for passing through the bolt; the sensor is fixedly connected with the screw rod lifting mechanism through a U-shaped clamping groove 81 of the sliding part and a bolt penetrating through the mounting hole. The bolt is screwed up to support the fixed form of the bracket of the screw rod lifting mechanism, so that the sensor can be conveniently fixed at different height positions.
On the basis of the scheme, the device can adopt the following two schemes to carry out lifting control:
in the first scheme, the two groups of sensors 6 are connected with a PLC controller, and the PLC controller controls and connects motors 42 of the three groups of screw rod lifting mechanisms 4. The PLC controller is also connected to a start switch for rotation of the trigger generator 42. The PLC controller is connected with a timer. After the starting switch is started, the motor 42 rotates to drive the supporting special-shaped pressing plate 7 to press down, and when the second sensor senses that the supporting special-shaped pressing plate 7 is pressed down, the PLC controls the motor 42 to stop moving. And starting timing, after the set time, controlling the motor 42 to rotate reversely by the PLC, supporting the special-shaped pressing plate 7 to move upwards, and controlling the motor 42 to stop rotating by the PLC after the first sensor senses that the special-shaped pressing plate 7 is supported.
The working principle is as follows: the method comprises the following steps: filling a filter element;
glue is coated on the filter element interface and the filter element end cover of the filter element and is assembled with the filter section (filter material) into a whole; secondly, placing the assembled filter element into filter element viscose sizing equipment; the filter element interface is assembled with the filter element interface fixing seat. At this time, the lifting sliding table is at the highest position.
Secondly, pressing the filter element end cover downwards by the end cover fixing seat;
the start switch is turned on. The motors of the three screw rod lifting mechanisms move synchronously to drive the supporting special-shaped pressing plate to move downwards, and when the second sensor senses the supporting special-shaped pressing plate (or the lifting sliding table), the motors stop rotating to compress and shape the filter element 9; in the pressing process, the filter element interface 93 and the filter element end cover 91 of the filter element 9 are tightly adhered to the filter section (filter material 92) and are kept in a stable state until glue is uniformly solidified, so that the filter element interface 93, the filter section (filter material 92) and the filter element end cover 91 are completely adhered into a whole.
Step three: and returning the end cover fixing seat.
When the pressure application time reaches the set time, the motor rotates reversely to drive the supporting special-shaped pressing plate (namely, the lifting sliding table) to move upwards, when the first sensor senses the supporting special-shaped pressing plate (or the lifting sliding table), the motor stops rotating and returns to the original state, and the filter element is taken out.
The scheme II comprises the following concrete steps: the two groups of sensors 6 are connected with a PLC controller which controls and is connected with the motors 42 of the three groups of screw rod lifting mechanisms 4. The rack 1 is provided with a forward switch and a reverse switch which are both connected with a PLC controller. When the filter element needs to be pressed down, the forward switch is triggered, the motor 42 rotates forward to drive the supporting special-shaped pressing plate 7 to press down, and after the second sensor senses that the supporting special-shaped pressing plate 7 is pressed down, the PLC controls the motor 42 to stop moving. The worker touches the reversing switch, and the PLC controller controls the motor 42 to stop rotating after the first sensor senses that the special-shaped pressing plate 7 is supported.
The working principle is as follows: the method comprises the following steps: filling a filter element;
glue is coated on the filter element interface and the filter element end cover of the filter element and is assembled with the filter section (filter material) into a whole; secondly, placing the assembled filter element into filter element viscose sizing equipment; the filter element interface is assembled with the filter element interface fixing seat. At this time, the lifting sliding table is at the highest position.
Secondly, pressing the filter element end cover downwards by the end cover fixing seat;
when the forward rotation switch is turned on, the motors of the three screw rod lifting mechanisms synchronously move to drive the supporting special-shaped pressing plate to move downwards, and when the second sensor senses the supporting special-shaped pressing plate (or the lifting sliding table), the motors stop rotating to compress and shape the filter element 9; in the pressing process, the filter element interface 93 and the filter element end cover 91 of the filter element 9 are tightly adhered to the filter section (filter material 92) and are kept in a stable state until glue is uniformly solidified, so that the filter element interface 93, the filter section (filter material 92) and the filter element end cover 91 are completely adhered into a whole.
Step three: and returning the end cover fixing seat.
The reversing switch is turned on, the motor reverses, the drive supports the special-shaped pressing plate (namely, the lifting sliding table) to move upwards, after the first sensor senses and supports the special-shaped pressing plate (or the lifting sliding table), the motor stops rotating, the original state is recovered again, and the filter element is taken out.
Has the advantages that: 1) through the pushing down of lead screw elevating system drive end cover fixing base, and then can give the filter core certain pressure, plastic effect when guaranteeing filter core end cover, filter media and the filter core interface three of filter core, guarantee that filter core end cover and filter core interface keep the parallel state. 2) The screw rod lifting mechanism is selected as a power mechanism for driving the filter element end cover fixing seat to press down, so that the filter element end cover fixing seat moves stably and the noise is low. 3) Synchronous shaping of a plurality of filter elements can be realized. 4) The motion stroke of lead screw elevating system is long, can be applicable to the filter core of different axial length, but the commonality is high. 5) Can dismantle the connection through filter core end cover fixing base to and be convenient for change according to the filter core interface and the end cover of different structures through filter core interface fixing base.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.
Claims (5)
1. The lead screw lifting type filter element shaping device comprises a rack and is characterized by further comprising three groups of lead screw lifting mechanisms which are arranged from left to right, wherein each lead screw lifting mechanism comprises a support, a motor, a lead screw, a lifting slide block and two guide shafts which are arranged left and right;
the bracket is arranged on the rack, the motor is arranged at the top end of the bracket, a power output shaft of the motor is in transmission connection with the lead screw through a coupler, the lead screw is matched with the lifting slide block, and the lifting slide block is also provided with two guide holes which are bilaterally symmetrical and are used for being in sliding connection with the guide shaft;
the front ends of lifting slide blocks of the three groups of lead screw lifting mechanisms are detachably connected with a supporting special-shaped pressing plate, a row of detachable filter element end cover fixing seats are arranged from left to right below the supporting special-shaped pressing plate, and the filter element end cover fixing seats are provided with inserting ports with downward openings for inserting filter element end covers;
a row of filter element interface fixing seats arranged from left to right are mounted on the rack through bolts, and the filter element interface fixing seats are provided with sockets with upward openings for inserting filter element interfaces;
the filter element interface fixing seat and the filter element end cover fixing seat correspond to each other and are arranged oppositely from top to bottom.
2. The lead screw over-and-under type filter core shaping device of claim 1, wherein: any one lifting mechanism of the three groups of screw rod lifting mechanisms is provided with two groups of detachable sensors, and the two groups of sensors are respectively used for detecting that the motor drives the lifting slide block to lift to the highest position and the lowest position;
and the lead screw lifting mechanism provided with the sensor is also provided with scale marks parallel to the axis of the lead screw, and the scale marks are arranged adjacent to the sensor.
3. The lead screw over-and-under type filter core shaping device of claim 2, wherein: the sensor is a correlation type infrared sensor which comprises an infrared light-emitting device and an infrared receiving device which are oppositely arranged;
the infrared light-emitting device and the infrared receiving device are arranged at the left end and the right end of the screw rod lifting mechanism.
4. The lead screw over-and-under type filter core shaping device of claim 3, wherein: the infrared light-emitting device and the infrared receiving device are both arranged at the left end and the right end of a sliding part, U-shaped clamping grooves are formed in the left end and the right end of the sliding part, and the clamping grooves are connected with a support of the screw rod lifting mechanism in a sliding mode;
the infrared light-emitting device and the infrared receiving device are positioned in front of the clamping groove.
5. The lead screw over-and-under type filter core shaping device of claim 4, wherein: the sliding part is provided with a mounting hole for passing through a bolt;
the sensor and the screw rod lifting mechanism are fixedly installed through the U-shaped clamping groove of the sliding part and a bolt penetrating through the installation hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920612025.5U CN210118325U (en) | 2019-04-30 | 2019-04-30 | Lead screw lifting type filter element shaping device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920612025.5U CN210118325U (en) | 2019-04-30 | 2019-04-30 | Lead screw lifting type filter element shaping device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210118325U true CN210118325U (en) | 2020-02-28 |
Family
ID=69613434
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920612025.5U Expired - Fee Related CN210118325U (en) | 2019-04-30 | 2019-04-30 | Lead screw lifting type filter element shaping device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210118325U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112571866A (en) * | 2020-12-29 | 2021-03-30 | 东莞滤梦实业有限公司 | Method for processing filter element of filter |
| CN114347444A (en) * | 2022-01-06 | 2022-04-15 | 迈博瑞新材料(嘉兴)有限公司 | Shaping device for filter element production |
-
2019
- 2019-04-30 CN CN201920612025.5U patent/CN210118325U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112571866A (en) * | 2020-12-29 | 2021-03-30 | 东莞滤梦实业有限公司 | Method for processing filter element of filter |
| CN114347444A (en) * | 2022-01-06 | 2022-04-15 | 迈博瑞新材料(嘉兴)有限公司 | Shaping device for filter element production |
| CN114347444B (en) * | 2022-01-06 | 2024-02-02 | 迈博瑞新材料(嘉兴)有限公司 | Shaping device for filter element production |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200228 |