CN210115105U - Novel single-tooth roller granulator - Google Patents

Novel single-tooth roller granulator Download PDF

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Publication number
CN210115105U
CN210115105U CN201920685907.4U CN201920685907U CN210115105U CN 210115105 U CN210115105 U CN 210115105U CN 201920685907 U CN201920685907 U CN 201920685907U CN 210115105 U CN210115105 U CN 210115105U
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toothed
roller
toothed plate
pinion rack
frame
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刘瀚骏
刘金生
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Xinxiang Jintaida Metallurgical Equipment Co ltd
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HUIXIAN XINKE MACHINERY EQUIPMENT CO Ltd
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Abstract

本实用新型公开了一种新型单齿辊碎粒机,属于破碎设备技术领域,解决常规齿辊破碎机出料粒度不均匀及不能控制粒度大小的问题,包括齿辊、齿板、机架、联动机构及传动装置,所述机架的顶部设置有进料口,位于所述进料口的正下方倾斜设置有齿板底座,所述齿板底座的上端与所述机架铰接、下端通过调整丝杠支撑固定,所述齿板通过齿板楔形压块及螺栓连接在所述齿板底座上,所述齿辊固定连接在所述齿板的齿面一侧的下部并与所述齿板之间设置有间隔,所述联动机构采用联轴器连接在所述齿辊与所述传动装置之间,所述传动装置由电机通过皮带连接减速器组成;本实用新型结构简单、粒度均匀、破碎效率高、耐磨性好,并可通过调整丝杠调整出料粒度的大小。

Figure 201920685907

The utility model discloses a novel single-toothed roller crusher, which belongs to the technical field of crushing equipment and solves the problems of uneven discharge granularity and inability to control the particle size of conventional toothed roller crushers, comprising a toothed roller, a toothed plate, a frame, A linkage mechanism and a transmission device, the top of the frame is provided with a feeding port, and a toothed plate base is slanted directly below the feeding port, the upper end of the toothed plate base is hinged with the frame, and the lower end passes through The adjusting screw is supported and fixed, the toothed plate is connected to the toothed plate base through toothed plate wedge-shaped pressing blocks and bolts, and the toothed roller is fixedly connected to the lower part of the tooth surface side of the toothed plate and is connected with the toothed plate. A space is set between the plates, the linkage mechanism is connected between the toothed roller and the transmission device by a coupling, and the transmission device is composed of a motor connected to a reducer through a belt; the utility model has a simple structure and uniform particle size. , High crushing efficiency, good wear resistance, and the size of the discharge particle size can be adjusted by adjusting the screw.

Figure 201920685907

Description

新型单齿辊碎粒机New single tooth roller shredder

技术领域technical field

本实用新型涉及一种齿辊破碎机,具体涉及一种新型单齿辊碎粒机,属于破碎机械设备技术领域。The utility model relates to a toothed roller crusher, in particular to a novel single toothed roller crusher, which belongs to the technical field of crushing machinery and equipment.

背景技术Background technique

齿辊破碎机具有体积小,破碎比大(5-8),噪声低,结构简单,维修方便等优点,适用于煤炭、冶金、矿山、化工、建材等行业更适用于大齿辊破碎机型煤矿或选煤厂原煤(含矸石)的破碎。齿辊式破碎机主要采用耐磨齿辊高速旋转对物料进行劈裂破碎(传统齿辊破碎机采用低速挤压破碎),形成了高生产率的机理,主要由传动装置、机架、破碎辊、机械弹簧装置和联动机构等组成。The toothed roller crusher has the advantages of small size, large crushing ratio (5-8), low noise, simple structure and convenient maintenance. It is suitable for coal, metallurgy, mining, chemical industry, building materials and other industries. Crushing of raw coal (including gangue) in coal mines or coal preparation plants. The toothed roller crusher mainly uses the wear-resistant toothed roller to rotate at high speed to split and crush the material (the traditional toothed roller crusher uses low-speed extrusion and crushing), forming a high productivity mechanism, mainly by the transmission device, frame, crushing roller, It is composed of mechanical spring device and linkage mechanism.

齿辊破碎机的出料粒度与选用齿辊结构形式以及齿辊齿形形状有重要关系。目前大部分齿辊破碎机结构采用对辊(双辊),四辊等形式,辊面齿形排布也有较大差异,出料粒度及形貌不尽人意。The output granularity of the toothed roller crusher has an important relationship with the selection of the toothed roller structure and the toothed roller tooth shape. At present, most of the toothed roller crushers adopt the form of two rollers (two rollers), four rollers, etc., and the toothed arrangement of the roller surface is also quite different, and the discharge particle size and shape are not satisfactory.

现有技术中也有单齿辊破碎机,如申请号为201120509971.0公开的实用新型专利单齿辊破碎机,包括机架、齿辊、与所述齿辊配合工作的齿板和带动齿辊转动的驱动装置,所述齿板的纵截面为曲线形,其曲线顶端远离齿辊,齿板的下端连接弹性退让装置,破碎腔上大下小进料咬角大,能够进入较大的物料,弹性退让装置用于在进入难以破碎的物料时,齿板自动退让,让物料通过。此装置能够更好的破碎物料,但不能控制出料粒度的大小,且弹性退让装置磨损或破旧时,弹性退让装置不能及时恢复到正常状态,齿板后退不能被材料挤压,此装置便不能达到破碎要求了。There are also single-toothed roller crushers in the prior art, such as the utility model patent single-toothed roller crusher disclosed in the application number 201120509971.0, including a frame, a toothed roller, a toothed plate that cooperates with the toothed roller, and a gear that drives the toothed roller to rotate. Drive device, the longitudinal section of the toothed plate is curved, the top of the curve is far away from the toothed roller, the lower end of the toothed plate is connected with an elastic retreat device, the crushing cavity has a large upper and lower small feeding angle, and can enter larger materials, elastic The retraction device is used to automatically retract the tooth plate when entering difficult-to-break materials to allow the materials to pass through. This device can better crush the material, but it cannot control the size of the discharge particle size, and when the elastic retraction device is worn or worn out, the elastic retraction device cannot be restored to the normal state in time, and the tooth plate cannot be squeezed by the material, so this device cannot The crushing requirements are met.

实用新型内容Utility model content

本实用新型所要解决的技术问题是:克服现有技术中存在的不足,提供一种新型单齿辊碎粒机,本实用新型结构简单、粒度均匀、破碎效率高、耐磨性好,并可通过调整丝杠调整出料粒度的大小。The technical problem to be solved by the utility model is to overcome the deficiencies in the prior art and provide a new type of single-toothed roller granulator. The utility model has the advantages of simple structure, uniform particle size, high crushing efficiency, good wear resistance, and can Adjust the size of the discharge granularity by adjusting the screw.

本实用新型为解决技术问题所采取的技术方案是:一种新型单齿辊碎粒机,包括齿辊、齿板、机架、联动机构及传动装置,所述机架的顶部设置有进料口,位于所述进料口的正下方倾斜设置有齿板底座,所述齿板底座的上端与所述机架铰接、下端通过调整丝杠支撑固定,所述齿板通过齿板楔形压块及螺栓连接在所述齿板底座上,所述齿辊固定连接在所述齿板的齿面一侧的下部并与所述齿板之间设置有间隔,所述联动机构采用联轴器连接在所述齿辊与所述传动装置之间,所述传动装置由电机通过皮带连接减速器组成。The technical scheme adopted by the utility model to solve the technical problem is: a novel single-toothed roller crusher, comprising a toothed roller, a toothed plate, a frame, a linkage mechanism and a transmission device, and the top of the frame is provided with a feeder A toothed plate base is installed obliquely just below the feeding port, the upper end of the toothed plate base is hinged with the frame, the lower end is supported and fixed by the adjusting screw, and the toothed plate is fixed by the toothed plate wedge-shaped pressing block and bolts are connected to the base of the toothed plate, the toothed roller is fixedly connected to the lower part of the tooth surface side of the toothed plate and is spaced from the toothed plate, and the linkage mechanism is connected by a coupling Between the toothed roller and the transmission device, the transmission device is composed of a motor connected to a reducer through a belt.

所述齿辊的辊面上设置有沿轴向均布的梯形通齿,所述梯形通齿的材质为耐磨铸钢。Trapezoidal through teeth uniformly distributed along the axial direction are arranged on the roller surface of the toothed roller, and the material of the trapezoidal through teeth is wear-resistant cast steel.

所述齿板的齿面一侧设置有与所述齿辊轴线垂直方向均布的梯形耐磨齿,所述梯形耐磨齿的材质为耐磨铸钢。A side of the tooth surface of the toothed plate is provided with trapezoidal wear-resistant teeth that are evenly distributed in a direction perpendicular to the axis of the toothed roller, and the material of the trapezoidal wear-resistant teeth is wear-resistant cast steel.

所述调整丝杠通过螺纹连接在所述机架上,所述齿辊与所述齿板的间隔大小通过所述调整丝杠的水平移动来调节。The adjusting screw is connected to the frame through threads, and the interval between the toothed roller and the toothed plate is adjusted by horizontal movement of the adjusting screw.

本实用新型的有益效果是:The beneficial effects of the present utility model are:

1)本实用新型采用调整丝杠作为粒度大小的调整机构,并通过调整丝杠的水平移动来调节,结构简单、调节方便。1) The utility model adopts the adjusting screw as the adjustment mechanism of the particle size, and adjusts by adjusting the horizontal movement of the screw, with simple structure and convenient adjustment.

2)本实用新型采用单齿辊与齿板配合的结构方式,齿形为梯形、材料采用耐磨铸钢,可实现物料的逐级破碎,且粒度均匀、破碎效率高、耐磨性好。2) The utility model adopts the structure of the single-toothed roller and the toothed plate, the tooth shape is trapezoidal, and the material is wear-resistant cast steel, which can realize the gradual crushing of the material, and has uniform particle size, high crushing efficiency and good wear resistance.

附图说明Description of drawings

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为图1的俯视图。FIG. 2 is a top view of FIG. 1 .

具体实施方式Detailed ways

下面结合附图和具体实施例对本实用新型做进一步的解释和说明:The utility model will be further explained and described below in conjunction with the accompanying drawings and specific embodiments:

参见图1-2,图中,1-齿辊,2-齿板,3-机架,4-调整丝杠,5-电机,6-齿板底座,7-齿板楔形压块,8-减速机,9-联轴器。See Figure 1-2, in the figure, 1-toothed roller, 2-toothed plate, 3-frame, 4-adjustment screw, 5-motor, 6-toothed plate base, 7-toothed plate wedge-shaped pressure block, 8- Reducer, 9-coupling.

实施例:一种新型单齿辊碎粒机,包括齿辊1、齿板2、机架3、联动机构及传动装置,机架3的顶部设置有进料口并安装有进料导槽,位于进料口的正下方倾斜安装有齿板底座6,齿板底座6的上端与机架3铰接、下端通过调整丝杠4支撑固定,齿板2通过齿板楔形压块7及螺栓连接在齿板底座6上,齿辊1固定连接在齿板2的齿面一侧的下部并与齿板2之间设置有间隔,联动机构采用联轴器9连接在齿辊1与传动装置之间,传动装置由电机5通过皮带连接减速器8组成。Example: a new type of single-toothed roller shredder, including a toothed roller 1, a toothed plate 2, a frame 3, a linkage mechanism and a transmission device, the top of the frame 3 is provided with a feeding port and a feeding guide groove is installed, A toothed plate base 6 is installed obliquely directly below the feeding port. The upper end of the toothed plate base 6 is hinged with the frame 3, and the lower end is supported and fixed by the adjusting screw 4. The toothed plate 2 is connected by the toothed plate wedge-shaped pressure block 7 and bolts. On the toothed plate base 6 , the toothed roller 1 is fixedly connected to the lower part of the tooth surface side of the toothed plate 2 and is spaced from the toothed plate 2 , and the linkage mechanism adopts the coupling 9 to connect between the toothed roller 1 and the transmission device. , the transmission is composed of the motor 5 connected to the reducer 8 through the belt.

齿辊1的辊面上设置有沿轴向均布的梯形通齿,梯形通齿的材质采用耐磨铸钢,齿形的大小和均布数量与出料粒度有直接关系,可以根据需要制作。The roller surface of the toothed roller 1 is provided with trapezoidal through teeth uniformly distributed along the axial direction. The material of the trapezoidal through teeth is wear-resistant cast steel. The size and uniform distribution of the teeth are directly related to the discharge particle size, and can be made according to needs. .

齿板2的齿面一侧设置有与齿辊1轴线垂直方向均布的梯形耐磨齿,梯形耐磨齿的材质采用耐磨铸钢,齿形的大小和均布数量与出料粒度有直接关系,可以根据需要制作,齿辊1及齿板2均可拆卸更换。The side of the tooth surface of the toothed plate 2 is provided with trapezoidal wear-resistant teeth that are evenly distributed in the vertical direction of the axis of the toothed roller 1. The material of the trapezoidal wear-resistant teeth is wear-resistant cast steel. Direct relationship, can be made according to need, toothed roller 1 and toothed plate 2 can be disassembled and replaced.

调整丝杠4通过螺纹连接在机架3上,齿辊1与齿板2的间隔通过调整丝杠4的水平移动来调节。The adjusting screw 4 is connected to the frame 3 by screwing, and the interval between the toothed roller 1 and the toothed plate 2 is adjusted by the horizontal movement of the adjusting screw 4 .

本实用新型的破碎原理主要是通过齿板2(静止)与齿辊1(旋转)相互运动实现物料的切割挤压破碎,齿板2与齿辊1之间具有一定夹角,该夹角形成的空间为破碎腔,该破碎腔可以实现物料的逐级破碎效果,并且可以通过调节齿板2与齿辊1的间距调节出料粒度的大小。The crushing principle of the utility model is mainly to realize the cutting, extrusion and crushing of materials through the mutual movement of the toothed plate 2 (static) and the toothed roller 1 (rotating). There is a certain angle between the toothed plate 2 and the toothed roller 1, and the angle forms The space is the crushing cavity, which can achieve the effect of material crushing step by step, and the size of the discharge particle size can be adjusted by adjusting the distance between the toothed plate 2 and the toothed roller 1.

本实用新型结构简单、出料粒度均匀、破碎效率高、耐磨性好,并可通过调整丝杠调整出料粒度的大小。The utility model has the advantages of simple structure, uniform discharging granularity, high crushing efficiency and good wear resistance, and the size of discharging granularity can be adjusted by adjusting the lead screw.

以上所述,仅是本实用新型的较佳实施例而已,并非对本实用新型作任何形式上的限制,凡是依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。The above are only preferred embodiments of the present utility model, and are not intended to limit the present utility model in any form. Any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model, All still belong to the scope of the technical solution of the present invention.

Claims (4)

1. The utility model provides a novel single tooth roller granulator, includes fluted roller (1), pinion rack (2), frame (3), link gear and transmission, its characterized in that: the top of frame (3) is provided with the feed inlet, is located the slope is provided with pinion rack base (6) under the feed inlet, the upper end of pinion rack base (6) with frame (3) are articulated, the lower extreme supports fixedly through adjustment lead screw (4), pinion rack (2) are in through pinion rack wedge briquetting (7) and bolted connection on pinion rack base (6), fluted roller (1) fixed connection be in the flank of tooth one side of pinion rack (2) the lower part and with be provided with the interval between pinion rack (2), link gear adopts shaft coupling (9) to connect fluted roller (1) with between the transmission, transmission is connected reduction gear (8) by motor (5) through the belt and is constituteed.
2. The new single-tooth roller crusher as claimed in claim 1, characterized in that: trapezoidal through teeth which are uniformly distributed along the axial direction are arranged on the surface of the toothed roller (1), and the trapezoidal through teeth are made of wear-resistant cast steel.
3. The new single-tooth roller crusher as claimed in claim 1, characterized in that: trapezoidal wear-resistant teeth uniformly distributed in the direction perpendicular to the axis of the toothed roller (1) are arranged on one side of the tooth surface of the toothed plate (2), and the trapezoidal wear-resistant teeth are made of wear-resistant cast steel.
4. The new single-tooth roller crusher as claimed in claim 1, characterized in that: the adjusting screw rod (4) is connected to the rack (3) through threads, and the interval between the toothed roller (1) and the toothed plate (2) is adjusted through the horizontal movement of the adjusting screw rod (4).
CN201920685907.4U 2019-05-14 2019-05-14 Novel single-tooth roller granulator Expired - Fee Related CN210115105U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110180630A (en) * 2019-05-14 2019-08-30 辉县市新科机械设备有限公司 Novel single-tooth roller crushed machine
CN112221660A (en) * 2020-09-24 2021-01-15 董立东 Environment-friendly building material reducing mechanism

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110180630A (en) * 2019-05-14 2019-08-30 辉县市新科机械设备有限公司 Novel single-tooth roller crushed machine
CN112221660A (en) * 2020-09-24 2021-01-15 董立东 Environment-friendly building material reducing mechanism

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