CN210099777U - Shell-mounted environment-friendly surface treatment system - Google Patents
Shell-mounted environment-friendly surface treatment system Download PDFInfo
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- CN210099777U CN210099777U CN201920993281.3U CN201920993281U CN210099777U CN 210099777 U CN210099777 U CN 210099777U CN 201920993281 U CN201920993281 U CN 201920993281U CN 210099777 U CN210099777 U CN 210099777U
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- injection system
- sand blasting
- carriage
- wet sand
- surface treatment
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Abstract
The utility model provides a shell-mounted environment-friendly surface treatment system, a lifting device, a wire rope traction device is arranged on a carriage, a sand water recovery dust collector is connected with a sewage tank through a pipeline, the output end of a booster pump is respectively communicated with a high-pressure water injection system and a wet sand blasting injection system through pipelines, the wet sand blasting injection system and the high-pressure water injection system are matched through a mixing valve for use, a diesel engine is connected with a single-screw compressed air power system, the single-screw compressed air power system is respectively communicated with the high-pressure water injection system and the wet sand blasting injection system through high-pressure hoses, a rapid fixing device is fixedly connected inside the carriage, the vehicle-mounted movable wet sand blasting system of the utility model has high movement flexibility, strong adaptability to meet the metal surface treatment requirement before coating, and the rapid disassembly and assembly device is used for the fixation in the transportation process of small-sized equipment and the rapid disassembly and, the produced sewage can be recycled, and the harm to the surrounding environment is avoided.
Description
Technical Field
The utility model belongs to the technical field of the anticorrosive preliminary treatment on metal or concrete surface, especially, relate to a shell dress formula environment-friendly surface treatment system.
Background
Before the surface anticorrosion coating is carried out on the metal or concrete member, the surface pretreatment is required, and only after various dirt on a processed workpiece is fully removed, the firm binding force between the coating and the metal can be ensured, so that the anticorrosion effect of the metal is ensured. In addition, the metal surface to be coated often has defects such as burrs, depressions, scratches, dents, sharp edges, and scale, rust, sand, welding agent, oil stains, etc. which flow down during processing, and these foreign substances remaining on the metal surface cause the metal surface to have non-chemical unity, thereby causing electrochemical corrosion.
The existing metal surface pretreatment methods mainly comprise a chemical method and a mechanical method, wherein a sand blasting method in the mechanical method is particularly widely applied to the anticorrosion process of metal pipelines and components, and the sand blasting method mainly takes compressed air as power to form a high-speed spray beam to spray a spray material onto the surface of a workpiece to be treated so as to achieve the purpose of changing the shape or the outer surface of the workpiece. The treatment method has the advantages that the fatigue resistance and the durability of the workpiece can be effectively improved, and meanwhile, the leveling and the decoration of the coating are facilitated. Because the dry sand blasting method can cause a large amount of dust, the harm to the environment and operators is large, and the gradual wet sand blasting method is more accepted by the public.
Wet sand blasting equipment need use resources such as water, electricity, need use large-scale equipment such as compressed air power system simultaneously, because anticorrosive engineering application operation is often gone on in the field, operation such as diversion, drainage is inconvenient, and above-mentioned equipment volume weight is great moreover, is difficult for carrying and carrying, so design a movable surface treatment system is especially important.
SUMMERY OF THE UTILITY MODEL
To the technical problem that current metal surface treatment system exists, the utility model provides a shell-mounted environment-friendly surface treatment system.
A shell-mounted environment-friendly surface treatment system comprises a carriage, a lifting device, a water supply system, a sewage tank, a sand water recovery dust collector, a high-pressure water spraying system, a wet sand blasting spraying system, a first valve, a valve and a compressed air power system; the lifting device comprises a steel wire rope traction device, a steel wire rope, a guide wheel, a guide sleeve, a support column and a lifting platform, a water supply system, a sewage tank, a sand water recovery dust collector, a high-pressure water injection system, a wet sand blasting injection system and a compressed air power system are arranged in the carriage, the steel wire rope traction device is arranged on the carriage, one end of the steel wire rope is wound on the steel wire rope traction device, the other end of the steel wire rope is connected with the lifting platform through the guide wheel at the rear end of the carriage, the lifting platform is provided with the support column, the support column penetrates through the guide sleeve at the rear end of the carriage, the sand water recovery dust collector is connected with the sewage tank through a pipeline, and the water supply system comprises a water supply; the input end of the booster pump is connected with the output end of the water supply tank through a pipeline, and the output end of the booster pump is respectively communicated with the high-pressure water injection system and the wet sand blasting injection system through pipelines; the wet sand blasting jet system and the high-pressure water jet system are matched through a mixing valve, input ports at two ends of the mixing valve are respectively communicated with an output end of the wet sand blasting jet system and an output end of the high-pressure water jet system through pipelines, an output end of the mixing valve is connected with a spray gun through a pipeline, the compressed air power system comprises a diesel engine, a single-screw compressed air power system and a high-pressure hose, the diesel engine is connected with the single-screw compressed air power system, and the single-screw compressed air power system is respectively communicated with the high-pressure water jet system and the wet sand blasting jet system through the high-pressure hose; the high-pressure hose that communicates high-pressure water injection system installs a first valve, communicates install a valve on wet sandblast injection system's the high-pressure hose, the inside rigid coupling in carriage has a plurality of quick fixing device, quick fixing device can with compressed air power system, wet sandblast injection system, high-pressure water injection system, feed water tank, the mounting panel cooperation of sewage bottom of the case is fixed.
Preferably, the quick fixing device comprises a fixing pin, a bracket, an upper wedge block, a lower wedge block, a screw and an L-shaped bracket; the support with the support of carriage inside is articulated, support one end rigid coupling has one and can insert the inside fixed pin of mounting panel fixed orifices, support other end rigid coupling has one and goes up the wedge, lower wedge and the cooperation of last wedge, lower wedge and screw rod threaded connection, the screw rod with the inside fixed L type support threaded connection in carriage.
Preferably, the exhaust port of the wet blasting injection system is communicated with a corrugated pipe capable of extending out of the compartment.
Preferably, the sewage tank and the water supply tank are both made of high-density polyethylene materials.
Preferably, the platform may be raised to the top to be flush with the bottom of the car.
Compared with the prior art, the utility model discloses following beneficial effect has:
1. the utility model discloses on-vehicle movable wet blasting sand system, it is high to remove the flexibility, applicable in the use of multiple operating mode, and multiple functional in the system satisfies the metal surface treatment requirement before the application, adopts quick assembly disassembly device to be arranged in the fixed and job site's of midget plant transportation quick assembly disassembly, dismantles fixed convenient laborsaving, and the sewage of production can carry out recovery processing, avoids producing harm to the surrounding environment.
2. The invention adopts the steel wire rope to pull the lifting device to load and unload the wet sand blasting operation equipment, thereby saving a large amount of manpower, improving the personal safety in the loading and unloading process, reducing the collision of the equipment in the loading and unloading process, ensuring the loading and unloading safety of the equipment and greatly improving the loading and unloading efficiency and the safety.
Drawings
Fig. 1 is the overall layout structure of the present invention.
Fig. 2 is an overall structure diagram of the present invention.
Fig. 3 is the overall structure of the quick fixing device of the present invention.
In the figure:
1-carriage, 2-lifting device, 20-steel wire rope traction device, 21-steel wire rope, 22-guide wheel, 23-guide sleeve, 24-support column, 25-lifting platform, 3-water supply system, 4-sewage tank, 5-sand water recovery dust collector, 6-high pressure water jet system, 7-wet sand blasting jet system, 8-first valve, 9-valve, 10-compressed air power system, 11-quick fixing device, 12-fixed pin, 13-bracket, 14-upper wedge block, 15-lower wedge block, 16-screw rod and 17-L-shaped bracket.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
example (b):
as shown in figures 1 to 3
The utility model provides a shell-mounted environment-friendly surface treatment system, which comprises a carriage 1, a lifting device 2, a water supply system 3, a sewage tank 4, a sand-water recovery dust collector 5, a high-pressure water injection system 6, a wet sand blasting injection system 7, a first valve 8, a valve 9 and a compressed air power system 10; the lifting device 2 comprises a steel wire rope traction device 20, a steel wire rope 21, a guide wheel 22, a guide sleeve 23, a support column 24 and a lifting platform 25, a water supply system 3, a sewage tank 4, a sand water recovery dust collector 5, a high-pressure water injection system 6, a wet sand blasting injection system 7 and a compressed air power system 10 are arranged in the carriage 1, the carriage 1 is provided with the steel wire rope traction device 20, one end of the steel wire rope 21 is wound on the steel wire rope traction device 20, the other end of the steel wire rope is connected with the lifting platform 25 through the guide wheel 22 at the rear end of the carriage 1, the lifting platform 25 is provided with the support column 24, the support column 24 penetrates through the guide sleeve 23 at the rear end of the carriage 1, the sand water recovery dust collector 5 is connected with the sewage tank 4 through a pipeline, the water supply system 3 comprises a water supply tank, a booster pump and a water supply pipeline, the input end of the booster, The wet sand blasting injection system 7 is communicated; the wet sand blasting jet system 7 and the high-pressure water jet system 6 are matched through a mixing valve, input ports at two ends of the mixing valve are respectively communicated with an output end of the wet sand blasting jet system 7 and an output end of the high-pressure water jet system 6 through pipelines, an output end of the mixing valve is connected with a spray gun through a pipeline, the compressed air power system 10 comprises a diesel engine, a single-screw compressed air power system and a high-pressure hose, the diesel engine is connected with the single-screw compressed air power system, and the single-screw compressed air power system is respectively communicated with the high-pressure water jet system 6 and the wet sand blasting jet system 7 through the high-pressure hose; a first valve 8 is installed on a high-pressure hose communicated with a high-pressure water injection system 6, a valve 9 is installed on a high-pressure hose communicated with a wet sand blasting injection system 7, a plurality of rapid fixing devices 11 are fixedly connected inside a carriage 1, the rapid fixing devices 11 can be matched and fixed with a mounting plate at the bottom of a compressed air power system 10, the wet sand blasting injection system 7, the high-pressure water injection system 6, a water supply tank and a sewage tank 4, and the rapid fixing devices 11 comprise fixing pins 12, supports 13, upper wedge blocks 14, lower wedge blocks 15, screws 16 and L-shaped supports 17; support 13 is articulated with carriage 1 inside support 13, support 13 one end rigid coupling has one and can insert the inside fixed pin 12 of mounting panel fixed orifices, support 13 other end rigid coupling has one and goes up wedge 14, lower wedge 15 and the cooperation of last wedge 14, lower wedge 15 and screw rod 16 threaded connection, screw rod 16 and carriage 1 inside fixed L type support 17 threaded connection, 7 gas vents intercommunication of wet sandblast injection system have one can stretch out the outer bellows in carriage 1, sewage case 4, the feed water tank all adopts the high density polyethylene material to make, elevating platform 25 can rise when the top with carriage 1 bottom parallel and level.
Principle of operation
The utility model discloses during operation, be equipped with quick fixing device 11 on the carriage 1 bottom plate, elevating gear 2 is connected with the carriage bottom plate, is used for loading and uninstalling the interior small-size equipment of carriage, and elevating gear 2 adopts the electrodynamic force, utilizes wire rope draw gear 20 to stimulate wire rope 21, makes wire rope 21 draw elevating platform 25 make support column 24 on elevating platform 25 reciprocate along uide bushing 23, contains elevating platform, contracts in the vehicle bottom when not using; when the system is used, the sand-water recovery dust collector 5, the high-pressure water injection system 6, the wet sand blasting injection system 7 and the air compressor 10 are pushed onto the upgrading platform and slowly move to the ground.
The water supply system 3 is fixed on the bottom plate of the carriage 1 and used for storing and providing water used in a construction site, so that the problem that the construction site is available without water is avoided;
the compressed air power system 10 is fixed on the bottom plate of the carriage 1 and used for providing power for the high-pressure water injection system 6 and the wet sand blasting injection system 7;
the wet sand blasting injection system 7 is fixed on a quick fixing device 11, is connected with a water supply tank and a compressed air power system 10, and is used for the anticorrosion pretreatment of the metal or concrete surface.
The high pressure water jet system 6 is fixed on the quick fixing device 11, is connected with the water supply tank and the compressed air power system 10, and is used for cleaning the metal or concrete surface.
The sewage tank 4 is fixed on the floor of the carriage 1 and used for collecting sand-water mixture sprayed on a construction site; a quick fixing device 11 is arranged on the bottom plate of the carriage 1, and the quick fixing device 11 comprises a fixing pin 12, a support 13, an upper wedge block 14, a lower wedge block 15, a screw 16 and an L-shaped support 17; the support 13 is hinged with the support 13 in the carriage 1, one end of the support 13 is fixedly connected with a fixed pin 12 which can be inserted into a fixed hole of the mounting plate, the other end of the support 13 is fixedly connected with an upper wedge block 14, a lower wedge block 15 is matched with the upper wedge block 14, the lower wedge block 15 is in threaded connection with a screw 16, the screw 16 is in threaded connection with an L-shaped support 17 fixed in the carriage 1, when the device is used, the screw 16 is only needed to be manually rotated to enable the lower wedge block 15 to move leftwards and be matched with the upper wedge block 14 to drive the upper wedge block 14 to move upwards, so that the fixed pin 12 at the other end of the support 13 is clamped into through holes in the mounting plates at two sides of the compressed air power system 10, the high-pressure water injection system 6, the sewage tank 4, the compressed air power system 10 and the water supply system 3 to realize the fixed connection of the device and the carriage 1, when the device needs, at this moment, under the action of gravity of the upper wedge block 14, the fixing pin 12 at the other end of the support 13 rotates upwards to be separated from the matching with the mounting plate, so that the quick fixed connection is realized, the fixing and the quick mounting and dismounting of a construction site in the transportation process of the small equipment are realized, and the mounting and dismounting are convenient and labor-saving.
The water supply system 3 comprises a water supply tank, a booster pump and a water supply pipeline; the input end of the booster pump is connected with the output end of the water supply tank through a pipeline, and the booster pump is respectively connected with the high-pressure water injection system 6 and the wet sand blasting injection system 7 through pipelines; the water supply tank is used for storing water and supplying water for the wet sand blasting injection system 7 and the high-pressure water injection system 6, and the booster pump is used for boosting and outputting the water.
The compressed air power system comprises a diesel engine, a single-screw air compressor and a high-pressure hose, wherein the diesel engine is connected with the single-screw air compressor, and the single-screw air compressor is respectively connected with the wet sand blasting injection system 7 and the high-pressure water injection system 6 through the high-pressure hose; the diesel engine is used for supplying power to the single-screw air compressor, the single-screw air compressor is used for providing aerodynamic force for the wet sand blasting injection system 7 and the high-pressure water injection system 6, and the wet sand blasting injection system 7 comprises a wet sand blasting surface processor, a pipeline and a spray gun; the high-pressure water injection system 6 comprises a high-pressure water cleaning machine, a pipeline and a spray gun;
the wet sand blasting system 7 and the high-pressure water spraying system 6 are matched through a mixing valve; the mixing valve has two inputs and an output, an input and the wet sand blasting injection system 7 output of mixing valve are connected, another input of mixing valve is connected with high pressure water injection system 6's output, the output and the spray gun of mixing valve pass through the tube coupling, the mixing valve is used for wet sand blasting injection system 7, high pressure water injection system 6 system is supporting to be used, improve wet sand blasting injection system 7's output pressure through high pressure water injection system 6, sand water recovery dust catcher 5 passes through the tube coupling with sewage case 4, the sewage recovery that will leave over in the construction site is stored in the sewage case and is transported back and handle.
Utilize technical scheme, or technical personnel in the field are in the utility model discloses under technical scheme's the inspiration, design similar technical scheme, and reach above-mentioned technological effect, all fall into the utility model discloses a protection scope.
Claims (5)
1. A shell-mounted environment-friendly surface treatment system is characterized by comprising: the device comprises a carriage (1), a lifting device (2), a water supply system (3), a sewage tank (4), a sand-water recovery dust collector (5), a high-pressure water injection system (6), a wet sand blasting injection system (7), a first valve (8), a valve (9) and a compressed air power system (10); the lifting device (2) comprises a steel wire rope traction device (20), a steel wire rope (21), a guide wheel (22), a guide sleeve (23), a support column (24) and a lifting platform (25), a water supply system (3), a sewage tank (4), a sand water recovery dust collector (5), a high-pressure water injection system (6), a wet sand blasting injection system (7) and a compressed air power system (10) are arranged in the carriage (1), the carriage (1) is provided with the steel wire rope traction device (20), one end of the steel wire rope (21) is wound on the steel wire rope traction device (20), the other end of the steel wire rope is connected with the lifting platform (25) through the guide wheel (22) at the rear end of the carriage (1), the support column (24) is installed on the lifting platform (25), the support column (24) passes through the guide sleeve (23) at the rear end of the carriage (1), and the sand water recovery dust collector (5) is connected with the sewage tank (4), the water supply system (3) comprises a water supply tank, a booster pump and a water supply pipeline, wherein the input end of the booster pump is connected with the output end of the water supply tank through a pipeline, and the output end of the booster pump is respectively communicated with the high-pressure water injection system (6) and the wet sand blasting injection system (7) through pipelines; the wet sand blasting injection system (7) and the high-pressure water injection system (6) are matched through a mixing valve, input ports at two ends of the mixing valve are respectively communicated with an output end of the wet sand blasting injection system (7) and an output end of the high-pressure water injection system (6) through pipelines, an output end of the mixing valve is connected with a spray gun through a pipeline,
the compressed air power system (10) comprises a diesel engine, a single-screw compressed air power system and a high-pressure hose, wherein the diesel engine is connected with the single-screw compressed air power system, and the single-screw compressed air power system is respectively communicated with the high-pressure water jet system (6) and the wet sand blasting jet system (7) through the high-pressure hose; the intercommunication install a first valve (8) on the high-pressure hose of high pressure water injection system (6), the intercommunication install a valve (9) on the high-pressure hose of wet sand blasting injection system (7), the inside rigid coupling in carriage (1) has a plurality of quick fixing device (11), quick fixing device (11) can with the mounting panel cooperation of compressed air power system (10), wet sand blasting injection system (7), high pressure water injection system (6), water service tank, sewage case (4) bottom is fixed.
2. The shell-packaged environmentally friendly surface treatment system of claim 1, wherein said surface treatment system comprises a shell-packaged environmentally friendly surface treatment system comprising a shell-packaged environmentally friendly surface treatment system
The quick fixing device (11) comprises a fixing pin (12), a bracket (13), an upper wedge block (14), a lower wedge block (15), a screw (16) and an L-shaped bracket (17); support (13) with support (13) inside carriage (1) are articulated, support (13) one end rigid coupling has one and can insert fixed pin (12) inside the mounting panel fixed orifices, support (13) other end rigid coupling has one and goes up wedge (14), lower wedge (15) and last wedge (14) cooperation, lower wedge (15) and screw rod (16) threaded connection, screw rod (16) with carriage (1) inside fixed L type support (17) threaded connection.
3. The environmentally friendly shell-type surface treatment system according to claim 1, wherein the exhaust port of the wet blasting spray system (7) is connected to a bellows which can extend outside the vehicle compartment (1).
4. The environmentally friendly housing-mounted surface treatment system according to claim 1, wherein the wastewater tank (4) and the water supply tank are made of high density polyethylene.
5. The environmentally friendly shell-mounted surface treatment system according to claim 1, wherein the elevating platform (25) is raised to the top so as to be flush with the bottom of the car (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920993281.3U CN210099777U (en) | 2019-06-28 | 2019-06-28 | Shell-mounted environment-friendly surface treatment system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920993281.3U CN210099777U (en) | 2019-06-28 | 2019-06-28 | Shell-mounted environment-friendly surface treatment system |
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| Publication Number | Publication Date |
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| CN210099777U true CN210099777U (en) | 2020-02-21 |
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| CN201920993281.3U Active CN210099777U (en) | 2019-06-28 | 2019-06-28 | Shell-mounted environment-friendly surface treatment system |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181412A (en) * | 2019-06-28 | 2019-08-30 | 蓝色海洋（天津）工程技术有限公司 | A kind of shell dress formula environment-friendly type superficial treatment system |
-
2019
- 2019-06-28 CN CN201920993281.3U patent/CN210099777U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110181412A (en) * | 2019-06-28 | 2019-08-30 | 蓝色海洋（天津）工程技术有限公司 | A kind of shell dress formula environment-friendly type superficial treatment system |
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