CN210089427U - Rock wool production quenching and tempering stove low temperature flue gas waste heat recovery device - Google Patents
Rock wool production quenching and tempering stove low temperature flue gas waste heat recovery device Download PDFInfo
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- CN210089427U CN210089427U CN201920829205.9U CN201920829205U CN210089427U CN 210089427 U CN210089427 U CN 210089427U CN 201920829205 U CN201920829205 U CN 201920829205U CN 210089427 U CN210089427 U CN 210089427U
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Abstract
Description
技术领域technical field
本实用新型涉及烟气处理技术领域,具体为一种岩棉生产调质炉低温烟气余热回收装置。The utility model relates to the technical field of flue gas treatment, in particular to a low-temperature flue gas waste heat recovery device of a quenching and tempering furnace for rock wool production.
背景技术Background technique
工业生产过程中会产生大量带有一定温度的烟气,根据温度的高低,将烟气分为高温烟气(>600℃)、中温烟气(230~600℃)、低温烟气(<230℃),在余热资源的回收利用中,高温烟气的余热利用情况相对较好,而中低温烟气(尤其是低温烟气)的余热回收利用率相对较低,其主要原因是由于高温烟气的热值比较高,利用难度小,因此这部分余热利用率较高,而中低温烟气特别是低温烟气由于温度较低,热值较小,做功能力亦较小,根据能量匹配以及能力梯级应用的原则,很难找到合适的热用户,因此就将低温烟气直接排放到大气中,造成了环境的污染,同时又造成了能源的浪费,鉴于此,针对上述问题深入研究,遂有本案产生。In the industrial production process, a large amount of flue gas with a certain temperature will be generated. According to the temperature, the flue gas is divided into high temperature flue gas (>600 ℃), medium temperature flue gas (230 ~ 600 ℃), low temperature flue gas (<230 ℃) ℃), in the recovery and utilization of waste heat resources, the waste heat utilization of high temperature flue gas is relatively good, while the waste heat recovery rate of medium and low temperature flue gas (especially low temperature flue gas) is relatively low, mainly due to the high temperature flue gas. The calorific value of the gas is relatively high and the utilization difficulty is small, so the utilization rate of this part of the waste heat is relatively high, while the medium and low temperature flue gas, especially the low temperature flue gas, has a low calorific value and a small functional capacity due to its low temperature. And the principle of capacity cascade application, it is difficult to find suitable heat users, so the low-temperature flue gas is directly discharged into the atmosphere, causing environmental pollution and waste of energy. In view of this, in-depth research on the above problems, Hence this case.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供了一种岩棉生产调质炉低温烟气余热回收装置,解决了低温烟气由于温度较低,热值较小,做功能力亦较小,很难找到合适的热用户,因此就将低温烟气直接排放到大气中,造成了环境的污染,同时又造成了能源的浪费的问题。Aiming at the deficiencies of the prior art, the utility model provides a low-temperature flue gas waste heat recovery device for a quenching and tempering furnace for rock wool production, which solves the problem that the low-temperature flue gas has a low temperature, a small calorific value, and a small working capacity. It is difficult to find a suitable heat user, so the low-temperature flue gas is directly discharged into the atmosphere, causing environmental pollution and waste of energy.
为实现以上目的,本实用新型通过以下技术方案予以实现:一种岩棉生产调质炉低温烟气余热回收装置,主要包括:布袋除尘器、入口烟道、膨胀节、余热回收装置、出口烟道、脱硫塔以及烟气复燃炉,所述入口烟道一端安装于布袋吸尘器上,并安装于布袋吸尘器右端,所述烟气复燃炉安装于布袋吸尘器右侧,并通过入口烟道进行连接,所述膨胀节安装于烟气复燃炉上,并位于烟气复燃炉右端,所述余热回收装置一端安装于膨胀节上,所述出口烟道一端安装于余热回收装置另一端上,所述脱硫塔与出口烟道另一端相连接。In order to achieve the above purpose, the utility model is realized through the following technical solutions: a low-temperature flue gas waste heat recovery device of a quenching and tempering furnace for rock wool production, mainly comprising: a bag filter, an inlet flue, an expansion joint, a waste heat recovery device, and an outlet smoke One end of the inlet flue is installed on the bag cleaner and is installed on the right end of the bag cleaner. The expansion joint is installed on the flue gas reburning furnace and is located at the right end of the flue gas reburning furnace, one end of the waste heat recovery device is installed on the expansion joint, and one end of the outlet flue is installed on the other end of the waste heat recovery device. , the desulfurization tower is connected with the other end of the outlet flue.
优选的,所述烟气复燃炉包括:复燃燃烧机、烟风预混器、绝热燃烧室以及补燃燃烧器;Preferably, the flue gas reburning furnace includes: a reburning burner, a flue gas premixer, an adiabatic combustion chamber and a supplementary combustion burner;
所述烟风预混器与入口烟道另一端相连接,所述复燃燃烧机安装于烟风预混器上,并位于烟风预混器顶端,所述绝热燃烧室与烟风预混器底端相连接,所述补燃燃烧机安装于绝热燃烧室底端。The flue gas premixer is connected to the other end of the inlet flue, the re-combustion burner is installed on the flue gas premixer and is located at the top of the flue gas premixer, and the adiabatic combustion chamber is premixed with the flue gas The bottom end of the burner is connected, and the supplementary combustion burner is installed at the bottom end of the adiabatic combustion chamber.
优选的,所述布袋除尘器除尘的烟气进行复燃燃烧,产生800-900℃高温烟气,复燃燃料为天然气。Preferably, the flue gas dedusted by the bag filter is re-combusted to generate high-temperature flue gas of 800-900°C, and the re-combustion fuel is natural gas.
优选的,所述余热回收装置为自然循环水管余热锅炉,受热面有膜式水冷壁、过热器、蒸发器以及省煤器。Preferably, the waste heat recovery device is a natural circulation water tube waste heat boiler, and the heating surface is provided with a membrane type water wall, a superheater, an evaporator and an economizer.
优选的,所述膨胀节呈圆环状结构。Preferably, the expansion joint has an annular structure.
优选的,所述烟风预混器为圆筒形结构,前段由若干小管圈做三层圆环,管内走烟气,管间走空气,将复燃烟气和空气均匀分散送入炉膛,后段为钢板卷制筒体。Preferably, the flue gas premixer has a cylindrical structure, and the front section is made of several small tube circles as three-layer rings, the flue gas flows in the tubes, and the air flows between the tubes, so that the reburned flue gas and air are evenly dispersed and sent into the furnace, The rear section is a steel plate rolled cylinder.
有益效果beneficial effect
本实用新型提供了一种岩棉生产调质炉低温烟气余热回收装置,具备以下有益效果:该岩棉生产调质炉低温烟气余热回收装置设计合理,结构新颖,环保性能佳,能够有效地回收低温烟气余热,达到环保排放标准,通过布袋除尘器收集岩棉生产过程中,产生的CO气体,CO是可燃气体,可以通过复燃燃烧产生800-900℃高温烟气,高温烟气通过余热锅炉吸收热量后,排烟温度为150℃,再经脱硫塔脱硫后排入大气,解决了低温烟气由于温度较低,热值较小,做功能力亦较小,很难找到合适的热用户,因此就将低温烟气直接排放到大气中,造成了环境的污染,同时又造成了能源的浪费的问题。The utility model provides a low-temperature flue gas waste heat recovery device for a quenching and tempering furnace for rock wool production, which has the following beneficial effects: the low-temperature flue gas waste heat recovery device for a quenching and tempering furnace for rock wool production has a reasonable design, a novel structure, good environmental protection performance, and can effectively The waste heat of the low-temperature flue gas is recovered to meet the environmental protection emission standards. The CO gas generated in the process of rock wool production is collected by the bag filter. CO is a combustible gas. After the heat is absorbed by the waste heat boiler, the exhaust gas temperature is 150 °C, and then it is discharged into the atmosphere after desulfurization by the desulfurization tower, which solves the problem that the low temperature flue gas has a low temperature, a small calorific value, and a small working capacity, so it is difficult to find a suitable Therefore, the low-temperature flue gas is directly discharged into the atmosphere, causing environmental pollution and waste of energy.
附图说明Description of drawings
图1为本实用新型所述一种岩棉生产调质炉低温烟气余热回收装置的主视结构示意图。Figure 1 is a schematic front view of the structure of a low-temperature flue gas waste heat recovery device for a quenching and tempering furnace for rock wool production according to the present invention.
图2为本实用新型所述一种岩棉生产调质炉低温烟气余热回收装置的局部放大结构示意图。Fig. 2 is a partial enlarged structural schematic diagram of a low-temperature flue gas waste heat recovery device of a quenching and tempering furnace for rock wool production according to the utility model.
图3为本实用新型所述一种岩棉生产调质炉低温烟气余热回收装置的膨胀节部分侧视结构示意图。3 is a schematic side view of the structure of the expansion joint part of the low-temperature flue gas waste heat recovery device of a quenching and tempering furnace for rock wool production according to the utility model.
图中:1、布袋除尘器;2、入口烟道;3、复燃燃烧机;4、烟风预混器;5、绝热燃烧室;6、补燃燃烧器;7、膨胀节;8、余热回收装置;9、出口烟道;10、脱硫塔。In the figure: 1. Bag filter; 2. Inlet flue; 3. Re-combustion burner; 4. Flue gas premixer; 5. Adiabatic combustion chamber; 6. Supplementary combustion burner; 7. Expansion joint; 8. Waste heat recovery device; 9. Outlet flue; 10. Desulfurization tower.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
通过本领域人员,将本案中所有电气件与其适配的电源通过导线进行连接,并且应该根据实际情况,选择合适的控制器以及编码器,以满足控制需求,具体连接以及控制顺序,应参考下述工作原理中,各电气件之间先后工作顺序完成电性连接,其详细连接手段,为本领域公知技术,下述主要介绍工作原理以及过程,不再对电气控制做说明。All the electrical components in this case are connected with the power supply to which they are adapted through wires by those skilled in the art, and appropriate controllers and encoders should be selected according to the actual situation to meet the control requirements. For specific connections and control sequences, please refer to the following In the working principle described above, the electrical connection between the electrical components is completed in sequence, and the detailed connection method is known in the art. The following mainly introduces the working principle and process, and will not describe the electrical control.
实施例:本实用新型提供一种技术方案:根据说明书附图1-3可知,本案是一种岩棉生产调质炉低温烟气余热回收装置,主要包括:布袋除尘器1、入口烟道2、膨胀节7、余热回收装置8、出口烟道9、脱硫塔10以及烟气复燃炉,连接关系如下:Embodiment: The utility model provides a technical solution: according to the accompanying drawings 1-3 of the description, this case is a low-temperature flue gas waste heat recovery device of a quenching and tempering furnace for rock wool production, which mainly includes: a bag filter 1, an inlet flue 2 ,
入口烟道2一端安装于布袋吸尘器上,并安装于布袋吸尘器右端,烟气复燃炉安装于布袋吸尘器右侧,并通过入口烟道2进行连接,膨胀节7安装于烟气复燃炉上,并位于烟气复燃炉右端,余热回收装置8一端安装于膨胀节7上,出口烟道9一端安装于余热回收装置8另一端上,脱硫塔10与出口烟道9另一端相连接。One end of the inlet flue 2 is installed on the bag cleaner and is installed on the right end of the bag cleaner. The flue gas reburning furnace is installed on the right side of the bag cleaner and is connected through the inlet flue 2. The
通过上述总体情况可知,在使用的时候,将出岩棉生产调质炉的低温烟气通过连接烟道吸入布袋除尘器1,进行除尘,将除尘后的低温烟气引入到烟气复燃室与助燃空气混合后,在复燃燃烧机3长明火焰周围混合燃烧,燃烧后温度800-900℃,高温烟气引入余热锅炉,经过换热后,烟气温度冷却至150℃,将换热后的烟气引入脱硫塔10进行脱硫处理,脱硫后烟气通过烟囱排放,当岩棉生产调质炉尾部烟气热量不足时,通过补燃天然气稳定燃烧室炉膛温度,保证CO气体稳定的完全燃烧,解决了低温烟气由于温度较低,热值较小,做功能力亦较小,很难找到合适的热用户,因此就将低温烟气直接排放到大气中,造成了环境的污染,同时又造成了能源的浪费的问题。It can be seen from the above general situation that when in use, the low-temperature flue gas from the quenching and tempering furnace for rock wool production is sucked into the bag filter 1 through the connection flue for dust removal, and the dust-removed low-temperature flue gas is introduced into the flue gas re-combustion chamber. After mixing with combustion-supporting air, it is mixed and burned around the long-open flame of the re-ignition burner 3. The temperature after combustion is 800-900 ° C. The high-temperature flue gas is introduced into the waste heat boiler. After heat exchange, the temperature of the flue gas is cooled to 150 ° C, and the heat exchange The last flue gas is introduced into the
作为优选方案,更进一步的,烟气复燃炉包括:复燃燃烧机3、烟风预混器4、绝热燃烧室5以及补燃燃烧器6;As a preferred solution, further, the flue gas reburning furnace includes: a reburning burner 3, a flue gas premixer 4, an adiabatic combustion chamber 5 and a supplementary combustion burner 6;
烟风预混器4与入口烟道2另一端相连接,复燃燃烧机3安装于烟风预混器4上,并位于烟风预混器4顶端,绝热燃烧室5与烟风预混器4底端相连接,补燃燃烧机安装于绝热燃烧室5底端。The flue gas premixer 4 is connected to the other end of the inlet flue 2, the re-combustion burner 3 is installed on the flue gas premixer 4, and is located at the top of the flue gas premixer 4, and the adiabatic combustion chamber 5 is premixed with the flue gas The bottom end of the burner 4 is connected, and the supplementary combustion burner is installed at the bottom end of the adiabatic combustion chamber 5 .
作为优选方案,更进一步的,布袋除尘器1除尘的烟气进行复燃燃烧,产生800-900℃高温烟气,复燃燃料为天然气。As a preferred solution, further, the flue gas dedusted by the bag filter 1 is re-combusted to generate high-temperature flue gas of 800-900°C, and the re-combustion fuel is natural gas.
作为优选方案,更进一步的,余热回收装置8为自然循环水管余热锅炉,受热面有膜式水冷壁、过热器、蒸发器以及省煤器。As a preferred solution, further, the waste
作为优选方案,更进一步的,膨胀节7呈圆环状结构。As a preferred solution, further, the
作为优选方案,更进一步的,烟风预混器4为圆筒形结构,前段由若干小管圈做三层圆环,管内走烟气,管间走空气,将复燃烟气和空气均匀分散送入炉膛,后段为钢板卷制筒体。As a preferred solution, further, the flue gas premixer 4 has a cylindrical structure, and the front section is made of several small tube rings to make three-layer rings. It is sent into the furnace, and the latter part is the steel plate rolled cylinder.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下。由语句“包括一个......限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素”。It should be noted that, in this document, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any relationship between these entities or operations. any such actual relationship or sequence exists. Moreover, the terms "comprising", "comprising" or any other variation thereof are intended to encompass a non-exclusive inclusion such that a process, method, article or device that includes a list of elements includes not only those elements, but also includes not explicitly listed or other elements inherent to such a process, method, article or apparatus. without more restrictions. An element defined by the phrase "comprising an... does not preclude the presence of additional identical elements in a process, method, article or apparatus comprising said element".
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes and modifications can be made to these embodiments without departing from the principles and spirit of the present invention , alternatives and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
Claims (6)
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| CN201920829205.9U CN210089427U (en) | 2019-06-04 | 2019-06-04 | Rock wool production quenching and tempering stove low temperature flue gas waste heat recovery device |
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| CN201920829205.9U CN210089427U (en) | 2019-06-04 | 2019-06-04 | Rock wool production quenching and tempering stove low temperature flue gas waste heat recovery device |
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