CN210089133U - Rapid heating and cooling energy-saving system - Google Patents
Rapid heating and cooling energy-saving system Download PDFInfo
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- CN210089133U CN210089133U CN201920540055.XU CN201920540055U CN210089133U CN 210089133 U CN210089133 U CN 210089133U CN 201920540055 U CN201920540055 U CN 201920540055U CN 210089133 U CN210089133 U CN 210089133U
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Abstract
The utility model discloses a rapid heating and cooling energy-saving system, which comprises a workbench and a heating plate arranged on the workbench; the heating plate is connected with a heating mechanism and a cooling mechanism; the temperature rising mechanism consists of a heating assembly and a temperature rising assembly; the utility model discloses a rapid heating up cooling economizer system, when the hot plate cools off, the inside conduction oil of high temperature oil furnace need not cool down, reduces the loss of the energy, and the external water tank of cooling body makes the cooling conduction oil cool off through the cooling water simultaneously, can reduce the burden of the inside air conditioning system of constant temperature and humidity factory building, can be better energy-concerving and environment-protective.
Description
Technical Field
The utility model relates to a rapid heating up cooling economizer system belongs to the rapid heating up cooling system technical field of encapsulation equipment.
Background
At the present stage, the equipment and the process are required to be different according to different materials, the packaging equipment has the function of rapid temperature rise and reduction, and as shown in fig. 1, a rapid temperature rise and reduction system at the present stage comprises a heating plate 2 and a heat conduction oil furnace 1 connected with the heating plate 2; a plurality of fans 3 are arranged on one side of the heating plate 2, which is far away from the heat-conducting oil furnace 1; the intensification stage is for heating for hot plate 2 through heat conduction oil furnace 1, heat to 90 ℃, subassembly (not shown) gets into hot plate 2, begin rapid heating up after getting into hot plate 2, heat up to 160 ℃ encapsulation subassembly, begin the solid phone set subassembly of cooling after the encapsulation, the cooling is in the present stage for fan 3 passes through the air to the cooling of hot plate 2, heat conduction oil furnace 1 stop heating simultaneously, because the conduction oil circulates all the time, so the heat that fan 3 took away is the heat of hot plate 2 heat and the heat conduction oil heat in the heat conduction oil furnace 1, still need hot plate 90 ℃ of temperature when the encapsulation subassembly of second time. Because the production workshop is a constant temperature and humidity workshop, the load on the air conditioning system is overlarge, and secondary packaging can be carried out after cooling; this situation is time consuming, power consuming, and low in yield, and does not meet the requirements of continuous production. Therefore, in order to solve the above problems, it is desirable to design a rapid temperature rise and decrease energy saving system.
SUMMERY OF THE UTILITY MODEL
In order to solve the problem, the utility model provides a rapid heating up cooling economizer system can reduce the loss of the energy, better energy-concerving and environment-protective.
The utility model discloses a rapid heating and cooling energy-saving system, which comprises a workbench and a heating plate arranged on the workbench; the heating plate is connected with a heating mechanism and a cooling mechanism; the temperature rising mechanism consists of a heating assembly and a temperature rising assembly;
the heating assembly consists of a low-temperature oil furnace, a low-temperature heat inlet valve, a low-temperature heat outlet valve and a low-temperature self-circulation valve; two ends of the low-temperature self-circulation valve are respectively connected with the hot outlet end and the hot inlet end of the low-temperature oil furnace; the heat outlet end of the low-temperature oil furnace is connected with the heat inlet end of the heating plate through a low-temperature heat outlet pipe, and a low-temperature heat outlet valve is arranged on the low-temperature heat outlet pipe; the hot inlet end of the low-temperature oil furnace is connected with the hot outlet end of the heating plate through a low-temperature hot inlet pipe, and a low-temperature hot inlet valve is arranged on the low-temperature hot inlet pipe;
the temperature rising assembly consists of a high-temperature oil furnace, a high-temperature heat inlet valve, a high-temperature heat outlet valve and a high-temperature self-circulation valve; two ends of the high-temperature self-circulation valve are respectively connected with the hot outlet end and the hot inlet end of the high-temperature oil furnace; the heat outlet end of the high-temperature oil furnace is connected with the heat inlet end of the heating plate through a high-temperature heat outlet pipe, and the high-temperature heat outlet valve is arranged on the high-temperature heat outlet pipe; the hot inlet end of the high-temperature oil furnace is connected with the hot outlet end of the heating plate through a high-temperature hot inlet pipe, and a high-temperature hot inlet valve is arranged on the high-temperature hot inlet pipe;
the cooling mechanism consists of a cooling oil furnace, a cooling heat inlet valve, a cooling heat outlet valve and a cooling self-circulation valve; two ends of the cooling self-circulation valve are respectively connected with the heat outlet end and the heat inlet end of the cooling oil furnace; the heat outlet end of the cooling oil furnace is connected with the heat inlet end of the heating plate through a cooling heat outlet pipe, and a cooling heat outlet valve is arranged on the cooling heat outlet pipe; the heat inlet end of the cooling oil furnace is connected with the heat outlet end of the heating plate through a cooling heat inlet pipe, and a cooling heat inlet valve is arranged on the cooling heat inlet pipe; the cooling oil furnace is externally connected with a water tank for storing cooling water.
Further, the low-temperature oil furnace is a 54KW heating oil furnace, and the set temperature is 90 ℃.
Further, the high-temperature oil furnace is a 240KW heating oil furnace, and the set temperature is 160 ℃.
Further, the set temperature of the cooling oil furnace is 25 ℃.
As a preferred embodiment, the low-temperature heat outlet pipe, the low-temperature heat inlet pipe, the high-temperature heat outlet pipe, the high-temperature heat inlet pipe, the cooling heat outlet pipe and the cooling heat inlet pipe are all galvanized steel pipes.
Compared with the prior art, the utility model discloses a rapid heating up cooling economizer system, during the hot plate cooling, the inside conduction oil of high temperature oil furnace does not need the cooling, reduces the loss of the energy, and the external water tank of cooling body makes the cooling conduction oil cool off through the cooling water simultaneously, can reduce the inside air conditioning system burden of constant temperature and humidity factory building, can be better energy-concerving and environment-protective.
Drawings
FIG. 1 is a schematic diagram of a prior art temperature raising and lowering system.
Fig. 2 is a schematic structural diagram of the present invention.
Fig. 3 is a schematic diagram of the system connection of the present invention.
Fig. 4 is a schematic diagram of the system of the present invention.
The parts in the drawings are marked as follows: 1-heat conducting oil furnace, 2-heating plate, 3-fan, 4-workbench, 5-low temperature oil furnace, 6-low temperature heat outlet pipe, 7-low temperature heat inlet pipe, 8-high temperature oil furnace, 9-high temperature heat outlet pipe, 10-high temperature heat inlet pipe, 11-cooling oil furnace, 12-cooling heat outlet pipe, 13-cooling heat inlet pipe, 14-water tank, A-high temperature heat outlet valve, B-low temperature heat outlet valve, C-cooling heat outlet valve, D-high temperature self-circulating valve, E-high temperature heat inlet valve, F-low temperature heat inlet valve, G-cooling heat inlet valve, H-cooling self-circulating valve, and I-low temperature self-circulating valve.
Detailed Description
The rapid temperature rise and decrease energy-saving system shown in fig. 2 to 4 comprises a worktable 4 and a heating plate 2 arranged on the worktable; the heating plate 2 is connected with a heating mechanism and a cooling mechanism; the temperature rising mechanism consists of a heating assembly and a temperature rising assembly;
the heating assembly consists of a low-temperature oil furnace 5, a low-temperature heat inlet valve F, a low-temperature heat outlet valve B and a low-temperature self-circulation valve I; two ends of the low-temperature self-circulation valve I are respectively connected with the hot outlet end and the hot inlet end of the low-temperature oil furnace 5; the heat outlet end of the low-temperature oil furnace 5 is connected with the heat inlet end of the heating plate 2 through a low-temperature heat outlet pipe 6, and a low-temperature heat outlet valve B is arranged on the low-temperature heat outlet pipe 6; the heat inlet end of the low-temperature oil furnace 5 is connected with the heat outlet end of the heating plate 2 through a low-temperature heat inlet pipe 7, and a low-temperature heat inlet valve F is arranged on the low-temperature heat inlet pipe 7;
the heating assembly consists of a high-temperature oil furnace 8, a high-temperature heat inlet valve E, a high-temperature heat outlet valve A and a high-temperature self-circulation valve D; two ends of the high-temperature self-circulation valve D are respectively connected with the hot outlet end and the hot inlet end of the high-temperature oil furnace 8; the heat outlet end of the high-temperature oil furnace 8 is connected with the heat inlet end of the heating plate 2 through a high-temperature heat outlet pipe 9, and a high-temperature heat outlet valve A is arranged on the high-temperature heat outlet pipe 9; the heat inlet end of the high-temperature oil furnace 8 is connected with the heat outlet end of the heating plate 2 through a high-temperature heat inlet pipe 10, and a high-temperature heat inlet valve E is arranged on the high-temperature heat inlet pipe 10;
the cooling mechanism consists of a cooling oil furnace 11, a cooling heat inlet valve G, a cooling heat outlet valve C and a cooling self-circulation valve H; two ends of the cooling self-circulation valve H are respectively connected with the heat outlet end and the heat inlet end of the cooling oil furnace 11; the heat outlet end of the cooling oil furnace 11 is connected with the heat inlet end of the heating plate 2 through a cooling heat outlet pipe 12, and a cooling heat outlet valve C is arranged on the cooling heat outlet pipe 12; the heat inlet end of the cooling oil furnace 11 is connected with the heat outlet end of the heating plate 2 through a cooling heat inlet pipe 13, and a cooling heat inlet valve G is arranged on the cooling heat inlet pipe 13; the cooling oil furnace 11 is externally connected with a water tank 14 for storing cooling water.
The low-temperature oil furnace 5 is a 54KW heating oil furnace, and the set temperature is 90 ℃.
The high-temperature oil furnace 8 is a 240KW heating oil furnace, and the set temperature is 160 ℃.
The set temperature of the cooling oil furnace 11 is 25 ℃.
The low-temperature heat outlet pipe 6, the low-temperature heat inlet pipe 7, the high-temperature heat outlet pipe 9, the high-temperature heat inlet pipe 10, the cooling heat outlet pipe 12 and the cooling heat inlet pipe 13 are all galvanized steel pipes.
The working process of the rapid heating and cooling energy-saving system of the utility model is as follows,
when the equipment is opened, all valves are not closed;
firstly, setting the set temperature of a 54KW heating oil furnace to be 90 ℃ according to process requirements, and opening a low-temperature self-circulation valve I to perform internal circulation;
secondly, setting a 240KW heating oil furnace at 160 ℃, and opening a high-temperature self-circulation valve D to perform internal circulation;
thirdly, setting the temperature of the cooling oil furnace to be 25 ℃, and opening a cooling self-circulation valve H to perform internal circulation;
fourthly, when the equipment runs, according to the process requirement, the components enter the heating plate 2 at 90 ℃, and during the period, the low-temperature heat outlet valve B and the low-temperature heat inlet valve F are opened, and the low-temperature self-circulation valve I is closed; circulating the heat conducting oil at 90 ℃, and heating the heating plate 2 to heat the heating plate 2 to 90 ℃;
fifthly, after the assembly enters the heating plate 2, rapidly raising the temperature according to the process requirements, closing a low-temperature heat outlet valve B and a low-temperature heat inlet valve F at the moment, opening a low-temperature self-circulation valve I, performing internal circulation on a 54KW heating oil furnace, simultaneously opening a high-temperature heat outlet valve A and a high-temperature heat inlet valve E, closing a high-temperature self-circulation valve D, rapidly raising the temperature of the heating plate 2 by the 240KW heating oil furnace, and raising the temperature of the heating plate 2 to 160 ℃ within 20 minutes;
sixthly, during cooling, closing the high-temperature heat outlet valve A and the high-temperature heat inlet valve E, opening the high-temperature self-circulation valve D, performing internal circulation on the 240KW heating oil furnace, simultaneously opening the cooling heat outlet valve C and the cooling heat inlet valve G, closing the cooling self-circulation valve H, starting cooling, and moving out the assembly when the temperature of the heating plate 2 is reduced to 90 ℃ in 15 minutes;
seventhly, after the components are moved out, closing a cooling heat outlet valve C, opening a low-temperature heat outlet valve B, adjusting the temperature uniformity of the heating plate 2 to 90 ℃, and enabling the second batch of components to enter; and continuous circulation is carried out in sequence.
The above-mentioned embodiment is only the preferred embodiment of the present invention, so all the equivalent changes or modifications made by the structure, features and principles of the present invention are included in the claims of the present invention.
Claims (5)
1. A rapid heating and cooling energy-saving system comprises a workbench and a heating plate arranged on the workbench; the method is characterized in that: the heating plate is connected with a heating mechanism and a cooling mechanism; the temperature rising mechanism consists of a heating assembly and a temperature rising assembly;
the heating assembly consists of a low-temperature oil furnace, a low-temperature heat inlet valve, a low-temperature heat outlet valve and a low-temperature self-circulation valve; two ends of the low-temperature self-circulation valve are respectively connected with the hot outlet end and the hot inlet end of the low-temperature oil furnace; the heat outlet end of the low-temperature oil furnace is connected with the heat inlet end of the heating plate through a low-temperature heat outlet pipe, and a low-temperature heat outlet valve is arranged on the low-temperature heat outlet pipe; the hot inlet end of the low-temperature oil furnace is connected with the hot outlet end of the heating plate through a low-temperature hot inlet pipe, and a low-temperature hot inlet valve is arranged on the low-temperature hot inlet pipe;
the temperature rising assembly consists of a high-temperature oil furnace, a high-temperature heat inlet valve, a high-temperature heat outlet valve and a high-temperature self-circulation valve; two ends of the high-temperature self-circulation valve are respectively connected with the hot outlet end and the hot inlet end of the high-temperature oil furnace; the heat outlet end of the high-temperature oil furnace is connected with the heat inlet end of the heating plate through a high-temperature heat outlet pipe, and the high-temperature heat outlet valve is arranged on the high-temperature heat outlet pipe; the hot inlet end of the high-temperature oil furnace is connected with the hot outlet end of the heating plate through a high-temperature hot inlet pipe, and a high-temperature hot inlet valve is arranged on the high-temperature hot inlet pipe;
the cooling mechanism consists of a cooling oil furnace, a cooling heat inlet valve, a cooling heat outlet valve and a cooling self-circulation valve; two ends of the cooling self-circulation valve are respectively connected with the heat outlet end and the heat inlet end of the cooling oil furnace; the heat outlet end of the cooling oil furnace is connected with the heat inlet end of the heating plate through a cooling heat outlet pipe, and a cooling heat outlet valve is arranged on the cooling heat outlet pipe; the heat inlet end of the cooling oil furnace is connected with the heat outlet end of the heating plate through a cooling heat inlet pipe, and a cooling heat inlet valve is arranged on the cooling heat inlet pipe; the cooling oil furnace is externally connected with a water tank for storing cooling water.
2. The rapid heating and cooling energy-saving system according to claim 1, characterized in that: the low-temperature oil furnace is a 54KW heating oil furnace, and the set temperature is 90 ℃.
3. The rapid heating and cooling energy-saving system according to claim 1, characterized in that: the high-temperature oil furnace is a 240KW heating oil furnace, and the set temperature is 160 ℃.
4. The rapid heating and cooling energy-saving system according to claim 1, characterized in that: the set temperature of the cooling oil furnace is 25 ℃.
5. The rapid heating and cooling energy-saving system according to claim 1, characterized in that: the low-temperature heat outlet pipe, the low-temperature heat inlet pipe, the high-temperature heat outlet pipe, the high-temperature heat inlet pipe, the cooling heat outlet pipe and the cooling heat inlet pipe are all galvanized steel pipes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920540055.XU CN210089133U (en) | 2019-04-19 | 2019-04-19 | Rapid heating and cooling energy-saving system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920540055.XU CN210089133U (en) | 2019-04-19 | 2019-04-19 | Rapid heating and cooling energy-saving system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210089133U true CN210089133U (en) | 2020-02-18 |
Family
ID=69475071
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920540055.XU Expired - Fee Related CN210089133U (en) | 2019-04-19 | 2019-04-19 | Rapid heating and cooling energy-saving system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210089133U (en) |
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2019
- 2019-04-19 CN CN201920540055.XU patent/CN210089133U/en not_active Expired - Fee Related
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200218 |