CN210080446U - Rapid blade forming equipment - Google Patents
Rapid blade forming equipment Download PDFInfo
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- CN210080446U CN210080446U CN201920925366.8U CN201920925366U CN210080446U CN 210080446 U CN210080446 U CN 210080446U CN 201920925366 U CN201920925366 U CN 201920925366U CN 210080446 U CN210080446 U CN 210080446U
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- blade
- mould
- die
- jack
- limiting
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Abstract
The utility model discloses a rapid blade forming device, which comprises a device bracket, a jack, a lower die moving device, a guide rail, a lower blade die, an upper blade die and a limiting device; the device bracket is of a portal frame structure formed by upright columns at two sides and a top cross beam; the guide rails are symmetrically arranged on the upright columns at two sides of the inner side of the device bracket; the upper blade mould is fixed in the middle of a cross beam of the device bracket; the lower blade mold is arranged on the lower mold moving device; the lower die moving device is fixed on the jack; the limiting device comprises a limiting rod and a limiting block, the limiting rod is arranged on the lower die moving device, and the limiting block is fixed on a side stand column on the inner side of the device support. The equipment has the advantages of reasonable design, simple structure, no need of heating, reduction of environmental pollution, improvement of operation environment, reduction of labor intensity, stable forming quality of the helical blade, high production efficiency, reduction of energy consumption, cost saving and suitability for batch production.
Description
Technical Field
The utility model belongs to the technical field of the product processing technology, concretely relates to blade rapid prototyping equipment.
Background
With the rapid development of science and technology, in mechanical manufacturing, the processing amount of complex curved surface components such as blades is increased day by day, for the processing and forming of entity helical blades, the traditional process method is to perform blanking according to the size calculated by a single helical blade development diagram, in order to prevent the resilience of formed blade materials, the blades need to be manually beaten after being heated or put into a forming mould to be subjected to hot press forming on a press machine, and the traditional process method has the advantages of high labor intensity, unstable product quality, pollution to working environment, high energy consumption, long processing period and high production cost of enterprises.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a quick former of blade, this equipment utilize the mould forming method of colding pressing, directly put into the mould that takes shape starting jack and colds pressing and take shape with good stock under the single-chip spiral blade expansion picture.
The purpose of the utility model can be realized by adopting the following technical scheme: a rapid blade forming device comprises a device bracket, a jack, a lower die moving device, a guide rail, a blade fixing guide post, a lower blade die, an upper blade die and a limiting device; the device bracket is of a portal frame structure formed by upright columns at two sides and a top cross beam; the guide rails are symmetrically arranged on the upright columns at two sides of the inner side of the device bracket; the upper blade mould is fixed in the middle of the inner side of the cross beam of the device bracket; the lower blade mould is arranged on the lower mould moving device and is fixedly connected with the lower mould moving device, and the periphery of the lower blade mould is provided with a blade fixing guide post; the lower die moving device is fixedly connected to the jack, sliding blocks are fixed on two sides of the lower die moving device, and the positions of the sliding blocks correspond to the guide rails of the upright columns on two sides of the device bracket; the jack is fixed in the middle of the bottom of the device bracket; the limiting device comprises a limiting rod and a limiting block, the limiting rod is arranged on the lower die moving device, and the limiting block is fixed on a side stand column on the inner side of the device support.
The guide rail is a linear groove guide rail, and the length of the guide rail is greater than the upward moving distance when the lower blade die and the upper blade die are closed.
The spiral space shape of the upper blade die is consistent with that of the blades.
The shape of the lower blade mould is the same as that of the upper blade mould, and the position of the lower blade mould corresponds to that of the upper blade mould.
The blade fixing guide posts are distributed along the periphery of the lower blade die according to the shape of the blade, and at least one guide post is fixed on each side.
The lower die moving device is of a rectangular structure, and mounting holes for fixing the lower blade die and the jack are respectively formed in the upper plane and the lower plane of the rectangular structure.
The top of the limiting rod of the limiting device is provided with a travel switch, the travel switch corresponds to the position under the limiting block, and when the position of the limiting block is set to meet the pressure of upward movement of the lower blade mould and the pressure of closing and cold press molding of the upper blade mould, the travel switch on the limiting rod just touches the limiting block.
The jack is a hydraulic jack.
The utility model discloses a when using, it is fixed firm with last blade mould and lower blade mould installation, put down on the blade mould of good material, confirm the blade in the peripheral fixed guide post of blade mould down, the jack is started, the mould mobile device drives down the blade mould and rises along the guide rail rapidly under the jack-up, make lower blade mould and last blade mould closure exert pressure, under the effect of pressure with the shaping of blade material, reach the travel switch on the spacing pole behind the certain pressure and touch the stopper, make the lower mould mobile device stop shifting up, accomplish the blade and shape the process of colding pressing.
The utility model has the advantages that: the equipment has the advantages of reasonable design, simple structure, no need of heating, reduction of environmental pollution, improvement of operation environment, reduction of labor intensity, stable forming quality of the helical blade, high production efficiency, reduction of energy consumption and cost saving.
Drawings
Fig. 1 is a schematic structural view of the present invention;
the labels in the figure are: 1. the device comprises a device support, 2 a jack, 3 a lower die moving device, 4 a guide rail, 5 a lower blade die, 6 a blade fixing guide post, 7 an upper blade die, 8 a limiting block, 9 a limiting rod, 10 a blade, 11 and a sliding block.
Detailed Description
The following detailed description of the embodiments of the present invention will be made with reference to the accompanying drawings.
As shown in fig. 1, a fast blade forming apparatus includes a device bracket 1, a jack 2, a lower mold moving device 3, a guide rail 4, a lower blade mold 5, a blade fixing guide post 6, an upper blade mold 7 and a limiting device; the device bracket 1 is of a portal frame structure consisting of upright columns at two sides and a top cross beam; the guide rails 4 are linear groove guide rails and are symmetrically arranged on the upright columns on the two sides of the inner side of the device bracket 1, and the length of the guide rails 4 is greater than the upward moving distance of the lower blade mold 5 and the upper blade mold 7 when the lower blade mold and the upper blade mold are closed; the upper blade mold 7 is fixed in the middle of the inner side of the cross beam of the device bracket 1, and the shape of the spiral space of the upper blade mold 7 is consistent with that of the spiral space of the blade 10; the lower blade mould 5 is arranged on the lower mould moving device 3 and fixedly connected with the lower mould moving device 3, the shape of the lower blade mould 5 is the same as that of the upper blade mould 7, the position of the lower blade mould corresponds to that of the upper blade mould 7, the periphery of the lower blade mould 5 is provided with a blade fixing guide post 6, the lower blade mould 5 and the upper blade mould 7 can be detached, and the design is carried out according to the shapes of different blades 10, so that the blades with different specifications can be conveniently processed; the blade fixing guide posts 6 are distributed along the periphery of the lower blade mould 5 according to the shape of the blade 10, at least one blade fixing guide post 6 is fixed on each side, when the lower blade mould 5 is used for placing the blade 10 which is subjected to material preparation, the blade fixing guide posts 6 play a role in positioning and guiding, and the blade 10 is prevented from being scrapped when in die pressing due to incorrect position; the lower die moving device 3 is fixedly connected to the jack 2, the lower die moving device 3 is of a rectangular structure, mounting holes for fixing the lower blade die 5 and the jack 2 are respectively formed in the upper plane and the lower plane of the rectangular structure, sliding blocks 11 are fixed on two sides of the lower die moving device 3, and the positions of the sliding blocks 11 correspond to the positions in the guide rails 4 of the upright columns on two sides of the device support 1 and can move up and down in the guide rails 4; the jack 2 is a hydraulic jack, is fixed in the middle position of the bottom of the device bracket 1 and provides power for the lower die moving device 3; stop device include gag lever post 9 and stopper 8, gag lever post 9 sets up on bed die mobile device 3, reciprocates along with bed die mobile device 3, gag lever post 9 top is provided with travel switch, travel switch corresponds under stopper 8, stopper 8 is fixed on the inboard side stand of device support 1, when stopper 8's position is set for and is satisfied under 5 rebound of blade mould and the closed pressure that reaches the cold press shaping of upper blade mould 7, the travel switch on the gag lever post 9 just in time runs into stopper 8.
The utility model discloses a concrete operation process does: firstly, an upper blade mold 7 and a lower blade mold 5 are manufactured according to the size and the spiral space shape of a blade 10, then the upper blade mold 7 is fixed on a beam of a device bracket 1, the lower blade mold 5 is installed in an installation hole at the upper part of a lower mold moving device 3, the blade 10 of a lower material is placed on the lower blade mold 5 during processing, the proper position of the blade 10 on a blade fixing guide column 6 at the periphery of the lower blade mold 5 is determined, a jack 2 is started to jack up the lower mold moving device 3, sliding blocks 11 at two sides of the lower mold moving device 3 move in a guide rail 4 to drive the lower blade mold 5 to rapidly lift along the guide rail 4, so that the lower blade mold 5 and the upper blade mold 7 are closed to apply pressure, the blade 10 is pressed under the action of the pressure, a stroke switch on a limiting block 9 touches a limiting block 8 after the set pressure is reached, so that the lower mold moving device 3 stops moving upwards, and (3) finishing the cold press forming process of the blade 10, after the cold press forming, driving the lower die moving device 3 to move downwards by the jack 2, separating the upper blade die 7 from the lower blade die 5, taking out the formed blade 10, and performing the cold press forming process of the next blade 10 again.
The cold press forming equipment has high production efficiency and stable product quality, and is suitable for batch production.
Claims (8)
1. A rapid blade forming device comprises a device bracket, a jack, a lower die moving device, a guide rail, a blade fixing guide post, a lower blade die, an upper blade die and a limiting device; the method is characterized in that: the device bracket is of a portal frame structure formed by upright columns at two sides and a top cross beam; the guide rails are symmetrically arranged on the upright columns at two sides of the inner side of the device bracket; the upper blade mould is fixed in the middle of the inner side of the cross beam of the device bracket; the lower blade mould is arranged on the lower mould moving device and is fixedly connected with the lower mould moving device, and the periphery of the lower blade mould is provided with a blade fixing guide post; the lower die moving device is fixedly connected to the jack, sliding blocks are fixed on two sides of the lower die moving device, and the positions of the sliding blocks correspond to the guide rails of the upright columns on two sides of the device bracket; the jack is fixed in the middle of the bottom of the device bracket; the limiting device comprises a limiting rod and a limiting block, the limiting rod is arranged on the lower die moving device, and the limiting block is fixed on a side stand column on the inner side of the device support.
2. The rapid blade forming device as claimed in claim 1, wherein: the guide rail is a linear groove guide rail, and the length of the guide rail is greater than the upward moving distance when the lower blade die and the upper blade die are closed.
3. The rapid blade forming device as claimed in claim 1, wherein: the spiral space shape of the upper blade die is consistent with that of the blades.
4. The rapid blade forming device as claimed in claim 1, wherein: the shape of the lower blade mould is the same as that of the upper blade mould, and the position of the lower blade mould corresponds to that of the upper blade mould.
5. The rapid blade forming device as claimed in claim 1, wherein: the blade fixing guide posts are distributed along the periphery of the lower blade die according to the shape of the blade, and at least one guide post is fixed on each side.
6. The rapid blade forming device as claimed in claim 1, wherein: the lower die moving device is of a rectangular structure, and mounting holes for fixing the lower blade die and the jack are respectively formed in the upper plane and the lower plane of the rectangular structure.
7. The rapid blade forming device as claimed in claim 1, wherein: the top of the limiting rod of the limiting device is provided with a travel switch, the travel switch corresponds to the position under the limiting block, and when the position of the limiting block is set to meet the pressure of upward movement of the lower blade mould and the pressure of closing and cold press molding of the upper blade mould, the travel switch on the limiting rod just touches the limiting block.
8. The rapid blade forming device as claimed in claim 1, wherein: the jack is a hydraulic jack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920925366.8U CN210080446U (en) | 2019-06-19 | 2019-06-19 | Rapid blade forming equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920925366.8U CN210080446U (en) | 2019-06-19 | 2019-06-19 | Rapid blade forming equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210080446U true CN210080446U (en) | 2020-02-18 |
Family
ID=69483553
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920925366.8U Active CN210080446U (en) | 2019-06-19 | 2019-06-19 | Rapid blade forming equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210080446U (en) |
-
2019
- 2019-06-19 CN CN201920925366.8U patent/CN210080446U/en active Active
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